Portable Hand-Operated Pump
SER 8571-5
Alemite LLC
7
Revision (12-09)
13. Remove Bracket and Lever Assembly (
9
) from the
Pump Tube Assembly.
14. Remove Nut (
12
) from Screw (
8
).
15. Remove the Stud that secures Bracket and Lever
Assembly (
9
) to Link (
11
).
16. Remove the Link from the Bracket and Lever
Assembly.
17. Unscrew Knob (
10
) from the Bracket and Lever
Assembly.
18. Remove Spring Clip (
20
) from Cover Assembly (
14
)
as required.
Pump Tube
NOTE
: Refer to
Figure 3
for component
identification on the pump tube procedures.
19. Remove the Nipple from Outlet Body (
28
) as
necessary.
20. Unscrew Tube (
35
) from the Outlet Body.
21. Remove the Tube from the inner components of the
Pump Tube Assembly.
Foot Valve Body
22. Unscrew Foot Valve Body (
37
) from the Tube.
23. Remove Cotter Pin (
38
) from Foot Valve (
36
).
24. Remove the Foot Valve from the Foot Valve Body.
Outlet Body
25. Remove the Rod assembly from the Outlet Body.
26. Remove Gasket (
34
) from the Outlet Body.
27. Unscrew Packing Nut (
25
) from the Outlet Body.
• Remove Gasket (
27
) and O-Ring (
26
).
Rod Assembly
28. Unscrew Nut (
33
) from Rod (
29
).
29. Remove Plunger Body (
31
) and Valve (
30
) from the
Rod.
30. Remove O-Ring (
32
) from the Plunger Body.
Clean and Inspect
NOTE
: Use the repair kit for replacement
parts. Make sure all the components are
included in the kit before discarding used
parts.
1. Clean all metal parts in cleaning solvent. The solvent
should be environmentally safe.
2. Inspect all parts for wear and/or damage.
• Replace as necessary.
3. Inspect Rod (
29
) closely. Use a magnifying glass to
detect any score marks.
• Replace as necessary.
4. Closely inspect the mating surfaces of all check valve
components for any imperfections Ensure a smooth
and clean contact is obtained when assembled.
Assembly
NOTE
: Prior to assembly, certain compo-
nents require lubrication in clean oil. Refer
to
Table 2
for details.
Foot Valve Body
NOTE
: Refer to
Figure 5
for a section view
of the pump tube assembly.
1. Install Foot Valve (
36
) into the top of Foot Valve
Body (
37
).
2. Install Cotter Pin (
38
) into the Foot Valve.
3. Screw the Foot Valve Body assembly into the bottom
of Tube (
35
).
• Do not tighten at this time.
Rod Assembly
4. Install Valve (
30
) and Plunger Body (
31
) [ribs upward]
onto the bottom of Rod (
29
).
5. Screw Nut (
33
) onto the Rod.
• Tighten the Nut securely.
6. Install O-Ring (
32
) onto the Plunger Body.
Item No.
on
Figure 3
Description
26
O-Ring, 1/2 " ID x 5/8 " OD
32
O-Ring, 1-1/4 " ID x 1-1/2 " OD
Table 2 Components Lubricated in Clean Oil
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