SER 7234-B
Heavy-Duty Hose Reels
Revision (7-97)
8
Alemite Corporation
Clean and Inspect
NOTE
: Use the repair kit for replacement
parts. Make sure all the components are
included in the kit before discarding used
parts.
1. Clean all metal parts in a modified petroleum-based
solvent. The solvent should be environmentally safe.
• Make sure to remove the old sealant from the
threads of all components.
2. Inspect all parts for wear and/or damage.
• Replace as necessary.
3. Remove any burrs from the Main Shaft as required.
Assembly
Prior to assembly, lubricate the following with multi-
purpose lithium grease. The:
• top and bottom surfaces of Power Spring (
41
)
• surface of Sheave Assembly (
19
) that contacts the
Power Spring
• Main Shaft (
24
)
• bearing surface in the Sheave Assembly
• Bearing in Spring Case and Ratchet Assembly (
39
)
Lubricate O-Rings (
7
and
8
) with silicone grease.
NOTE
: Refer to
Figures 2
and
4
for com-
ponent identification on assembly proce-
dures.
Sheave Assembly
1. Position Sheave Assembly (
19
) with studs upward.
2. Install Main Shaft (
24
) [grooves upward] into the
Sheave Assembly.
Follow procedures 18-27 in the section entitled
Remove and Replace Spring Arbor and Power Spring
.
Medium-Pressure Swivel Assembly
3. Install the complete Swivel assembly to the Main
Shaft and the material hose.
• Apply a high quality thread sealant or Teflon tape
to the male threads of the Swivel Assembly.
• Tighten the connection securely.
Base Assembly
4. Install Latch Pawl Assembly (
32
) [stud first] into the
inside of Base Assembly (
26
).
5. Install Latch Stud Nut (
28
) that secures the Latch
Pawl Assembly to the Base Assembly.
High-Pressure
Swivel Assembly
1
19
33
22
24
26
27
28
29
30
37
31
32
35
36
38
39
41
40
20
High-Pressure
Swivel Assembly
1
High-Pressure
Swivel Assembly
1
High-Pressure
Swivel Assembly
25
23
Figure 4
Heavy-Duty Hose Reels - Section View
Refer to
Figure 2
Parts List
for Parts Identification
