Alemite 597 Series, Service Manual

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Description
These model guns are designed to dispense petroleum-based
greases (NLGI 1/ NLGI 2) for general lubrication applications. A 36-
inch (0.91 meter) long high-pressure whip hose, heavy-duty grease
coupler, charger and molded carrying case are included. This gun
has a two speed electronic transmission. The guns are equipped with
a back lighted Liquid Crystal Display (LCD) which features a battery
level gauge, grease level gauge, grease meter, and a loss of prime
and stall indicator warnings. A built in LED flashlight is included.
The guns use an electric motor with three stages of gear reduction.
A crank and yoke mechanism drives a reciprocating piston pump.
The motor is powered by a rechargeable 20 volt Lithium-ion battery
pack.
Each model gun is designed for 3-way loading; cartridge, suction,
and loader pump (requires optional loader fitting 322610). The guns
are spring-primed and include an air bleed valve to aid priming.
Optional Accessories
Shoulder Strap
Mobile Battery Charger
(12Vdc -24Vdc Input)
Loader Fitting
339812 343289 322610
Model
Battery
Quantity
Battery
Charger
597-A 1
120 Vac /
60 Hz
(North
America) 597-B 2
597-C 1
230 Vac
/ 50 Hz
(European)
597-D 2
597-E 1
230 Vac
/ 50 Hz
(Australian)
597-F 2
Figure 1 – Cordless Grease Gun Series 597
Specifications
Grease Cylinder Capacity
1)
Hose Assembly
Weight (empty) Maximum Pressure
Bulk Cartridge Size Pressure Rating Length
Ounces Grams Ounces psi bar Inches Meters Lbs kg psi bar
16 454 14 10,000 690 36 0.9 6.3 2.9 10,000 690
1) Applicable for Models-A, -B, -C, and -D
Table 1 – Cordless Grease Gun Model 597 Series – Specifications
Cartridges per Battery Charge
1), 2)
Flow Rate
2)
Meter Accuracy
2), 3)
Meter Range
20V, 40Ah Battery High Speed Low Speed
High
Speed
Low
Speed
Ounces Grams
High Speed Low Speed oz/min g/min oz/min g/min
35 39 6 170 4 113 ±3% ±4% 0.0 to 999 0 to 999
Sound pressure (LpA) 69.5 dB(A), uncertainty (K) 3 dB(A)
Acoustic power (LwA) 80.5 dB(A), uncertainty (K) 3 dB(A)
Vibration emission value (ah) 0.6 m/s2, uncertainty (K) 1.5 m/s
2
UL
1) Applicable for Models-A, -B, -C, and -D
2) NLGI 2 EP Lithium grease (specific gravity 0.92) at 75°F (24°C) dispensed through included hose
assembly with grease coupler and against 150 psi (10 bar) added pressure (simulates grease fitting
with ball check).
3)
Meter accuracy is valid for use with NLGI 2 EP Lithium grease (specific gravity 0.92) at 75°F (24°C).
Table 2
– Cordless Grease Gun Model 597 Series – Usage Rates
Includes
Battery
Charger
Cordless Grease Gun
SER 597
Version 1 (12-17) 2 Alemite, LLC