ALDI 60485 Instruction Manual Download Page 1

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IMPORTANT:
Read carefully before use
Keep for future reference

YEAR WARRANTY

AUS

AFTER SALES SUPPORT

[email protected]

1300 777 137

Instruction

Manual

35 AMPS

PLASMA CUTTER

MODEL: PLASMA 35 PRODUCT CODE: 60485 04/2018

Version number

：

001

Summary of Contents for 60485

Page 1: ...ly before use Keep for future reference YEAR WARRANTY AUS AFTER SALES SUPPORT service actionspares com au 1300 777 137 3 Instruction Manual 35 AMPS PLASMA CUTTER MODEL PLASMA 35 PRODUCT CODE 60485 04 2018 Version number 001 ...

Page 2: ...S DESCRIPTION 3 PACKAGE CONTENT LIST 4 SYMBOLS 5 GENERAL SAFETY WARNINGS 6 RATING PLATE 7 OPERATION 8 CLEANING MAINTENANCE AND STORAGE 9 DISPOSAL 10 TROUBLESHOOTING 11 TECHNICAL DATA 12 RESIDUAL RISKS 3 3 4 6 7 13 14 18 20 21 23 23 ...

Page 3: ... NOT have pilot arc system It is designed to be used in conjunction with a suitable air compressor air supply to cut low carbon steel stainless steel high strength steel alloy steel and other non ferrous metals This product is intended for domestic DIY use only and is not intended for commercial industrial or trade use Recommended for use with the ALDI 50L Air Compressor available exclusively at A...

Page 4: ...ure gauge 3 Over temperature lamp 4 Current adjustment control 5 Air pressure regulator 6 Earth connector 7 Plasma torch switch connector 8 Plasma torch connector 9 Power ON OFF switch 10 Compressed air input 11 Water drain 12 Plasma torch assembly 13 Earth clamp and cable assembly 3 PACKAGE CONTENTS LIST A B C PACKAGE CONTENT LIST ...

Page 5: ... clamp assembly D 1 x Instruction manual E 1 x Warranty card WARNING Danger of suffocating Packing materials are not toys Children must not play with plastic bags IF ANY PARTS ARE MISSING OR DAMAGED PLEASE CONTACT ACTION SPARES 1300 777 137 Recycle dispose of packaging materials in accordance to the regulations and requirements of your local council PACKAGE CONTENT LIST ...

Page 6: ...n the product to attract your attention to possible risks These symbols and the explanations that accompany them must be understood Warning Caution Risk of fire Read instruction manual Australianregulatory compliance mark Risk of toxic fumes Risk of electric shock Risk of Ultra Violet radiation Keep bystanders away 15m Wear welding gloves Keep dry SYMBOLS ...

Page 7: ...hould be followed to reduce the risk of fire electric shock and personal injury Make sure that you have read all of these instructions before using this plasma cutter Keep this booklet in a safe place for future reference Persons who are not familiar with this booklet should not use the plasma cutter 5 2 TRAINING The operator should be properly trained to use the plasma cutter safely and should be...

Page 8: ... Do not touch the weld or the work piece unless you are wearing welding gloves Always use pliers or tongs Never touch the welded material with bare hands until it has been allowed to cool 5 6 WORK SURFACES Do not cut containers or pipes that hold or have held flammable liquids or combustible gases Do not coated painted or varnished surfaces as the coatings may ignite and or can give off dangerous ...

Page 9: ...et locations Keep the work area well lit 5 11 DRESS PROPERLY Use protective gloves and fire resistant protective clothing and footwear when using the cutter Avoid exposing skin to the ultraviolet rays produced by the arc 5 12 ALWAYS USE THE WELDING MASK Under no circumstances should the cutter be operated unless the welding mask is protecting the eyes and face There is a serious risk of eye damage...

Page 10: ...LS AWAY Do not let children or animals have access to the cutting equipment or to the work area 5 16 SWITCHING OFF When you have finished cutting switch off the plasma cutter Do not put the torch down with the plasma cutter switch On When leaving the plasma cutter unattended move the On Off switch to the Off position and disconnect it from the mains supply Do not leave hot material unattended afte...

Page 11: ...e of flammable or explosive materials These circumstances MUST BE evaluated in advance by an expert supervisor and must always be carried out in the presence of other people trained to assist in emergencies 5 21 POSITION and HANDLING Position the plasma cutter on a horizontal surface that is able to support the weight otherwise e g inclined or uneven floors etc there is danger of overturning The p...

Page 12: ...r avoid direct contact with the cutting circuit The no load voltage supplied by the plasma cutter are dangerous Always wear welding gloves when using the plasma cutter 5 25 IMPROPER USE It is hazardous to use the plasma cutter for any work other than that for which it was designed CAUTION Do no operate the plasma cutter without the air supply connected and turned on Failure to do this will result ...

Page 13: ...RATING PLATE The rating plate is fitted to the plasma cutter and displays the following symbols and information Single phase frequency conversion D C output AS60974 1 Applicable standard Plasma Cutting X Duty cycle Case protection rating I2 Output current Mains supply single phase A C U2 Output voltage U0 No Load output voltage I1max Maximum input current U1 Rated input voltage I1eff Rated input c...

Page 14: ...ct plasma torch for any wear cracks or exposed wires Replace or repair before use See 8 2 2 for more details NOTE The compressor air supply MUST be capable to deliver a minimum of 0 4 0 5 MPa 60 70 psi at 80 L min 3cfm or the cutter will not be able to operate to its maximum duty cycle CAUTION Do not use the plasma cutter on an air compressors air system that includes an oiler Fine particles of oi...

Page 15: ...oid your warranty 7 2 STARTING A CUT WARNING Make sure you are wearing suitable clothes and footwear gloves gloves and eye protection before using the plasma cutter WARNING Plasma cutting emits fumes which can be dangerous Make sure that the work area is well ventilated Note Before cutting the actual workpiece do a test the cut on a piece of scrap to obtain the desire cut Connect the mains plug an...

Page 16: ...ek the assistance of a professional or get suitable training before using the plasma cutter 7 3 1 STRAIGHT CUTS For straight edge cutting the torch should be held at a 90 angle to the plate and dragged along the job The cutting speed will depend on the material thickness amperage and airflow rate In general a good cutting speed will result in the shower of sparks at an angle of 15 to 20 degrees fr...

Page 17: ...sy to remove by breaking it off using pliers or chipping off with a chisel or scraping or grinding the finished cut as needed and is generally only a minor inconvenience A combination of factors contribute to the buildup of dross They include material type material thickness amperage used for the cut speed of the torch across the work piece condition of the torch tip air pressure etc Generally the...

Page 18: ... 11 after use This is moisture from the air supply The amount of water depends on many factors such as temperature and humidity 8 CLEANING MAINTENANCE AND STORAGE 8 1 CLEANING WARNING Any maintenance operation including cleaning changing checking consumables etc SHALL be carried out with the plasma cutter switched off disconnected from the mains supply and the air supply disconnected Allow the pla...

Page 19: ... NOTE The torch head electrode distributor tip and shroud are consumable items and will require regular replacement WARNING Before changing consumables turn the power on off switch 9 to OFF disconnect the unit form the mains supply and air supply Allow sufficient time for the plasma torch to cool WARNING Dangerous voltages are contained within the cutting torch while cutting DO NOT use the torch i...

Page 20: ...cling packaging reduces the need for land fill and raw materials Reuse of recycled material decreases pollution in the environment Please recycle packaging where facilities exist Check with your local council authority for recycling advice 9 2 DISPOSING OF THE PLASMA CUTTER Welders that are no longer usable should not be disposed of with household waste but in an environmentally friendly way Pleas...

Page 21: ...at button is pushed Sparks are shooting upward instead of down through the material Plasma is not piercing the material Torch may have been lifted form the work piece Work piece may not be grounded properly Cutting speed too fast Increase current Keep tip in contact with the work piece Checkearthclampconnections for proper ground Reduce speed Beginning of cut not completely pierced Possible connec...

Page 22: ...ool for 15 minutes before resuming Insufficient penetration Cutting speed too fast Torch tilted too much Metal too thick Worn torch consumables Slow cutting speed Adjust tilt Several passes may be necessary Inspect and repair or replace worn parts Consumables wear quickly Exceeding unit s capability Improperly assembled torch Inadequate air supply pressure too low Not recommended to continue cutti...

Page 23: ...pa 60 70 PSI Required air flow 80 L Min 3cfm Cooling Type Fan Cooled Case Protection Class IP21S External Dimensions 455X181X326 mm Net Weight 10 kg Static Characteristic Drooping Standard AS 60974 1 12 RESIDUAL RISKS These include but not limited to A Injuries caused by touching any rotating moving parts B Injuries caused when changing any parts and accessories C Injuries caused by projected part...

Page 24: ...PLASMA CUTTER 24 1300 777 137 service actionspares com au AUS AFTER SALES SUPPORT PLASMA 35 60485 04 2018 ...

Page 25: ...Model PLASMA 35 PRODUCT CODE 60485 04 2018 ...

Page 26: ...products are developed to with this product please return it to your nearest ALDI store within 60 days from the date of purchase for a full refund or replacement or take advantage of our after sales support by calling the supplier s Customer Service Hotline YEAR WARRANTY AUS AFTER SALES SUPPORT service actionspares com au 1300 777 137 3 MODEL PLASMA 35 PRODUCT CODE 60485 04 2018 ...

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