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B4600 Battery-Powered Tool (

HK1189

)                                                        Alcoa Fastening Systems & Rings

IV. REPETITIVE MOTION HAZARDS:

1.  When using the assembly power tool, the operator can 

experience discomfort in the hands, arms, shoulders, 

neck or other parts of the body.

2.  When using tool, the operator should adopt a 

comfortable posture while maintaining a secure footing 

and avoid awkward or off balanced postures.

3.  The operator should change posture during extended 

tasks to help avoid discomfort and fatigue.

4.  If the operator experiences symptoms such as persistent 

or recurring discomfort, pain, throbbing, aching, 

tingling, numbness, burning sensations or stiffness, 

these warnings should not be ignored. The operator 

should tell the employer and consult a qualified health 

professional.

V. ACCESSORIES HAZARDS:

1.  Disconnect tool from energy supply before changing 

inserted tool or accessory.

2.  Use only sizes and types of accessories and consumables 

that are recommended. Do not use other types or sizes 

of accessories or consumables.

 

VI. WORKPLACE HAZARDS:

1.  Be aware of slippery surfaces caused by use of the tool 

and of trip hazards caused by the air line or hydraulic 

hose.

2.  Proceed with caution while in unfamiliar surroundings; 

there could be hidden hazards such as electricity or 

other utility lines.

3.  The assembly power tool is not intended for use in 

potentially explosive environments.

4.  Tool is not insulated against contact with electrical 

power.

5.  Ensure there are no electrical cables, gas pipes, etc., 

which can cause a hazard if damaged by use of the tool.

VII. DUST AND FUME HAZARDS:

1.  Dust and fumes generated when using cutting-off 

and crimping power tools can cause ill health; risk 

assessment and implementation of appropriate controls 

for these hazards are essential.

2.  Risk assessment should include dust created by the use 

of the tool and the potential for disturbing existing dust.

3.  Operate and maintain the cutting-off or crimping power 

tool as recommended in the instruction handbook, in 

order to minimize dust or fume emissions.

4.  Direct the exhaust so as to minimize disturbance of dust 

in a dust-filled environment.

5.  Where dust or fumes are created, the priority shall be to 

control them at the point of emission.

6.  All integral features or accessories for the collection, 

extraction or suppression of airborne dust or fumes 

should be correctly used and maintained.

7.  Use respiratory protection in accordance with 

employer’s instructions and as required by occupational 

health and safety regulations.

VIII. NOISE HAZARDS:

1.  Exposure to high noise levels can cause permanent, 

disabling hearing loss and other problems such 

as tinnitus, therefore risk assessment and the 

implementation of proper controls is essential.

2.  Appropriate controls to reduce the risk may include 

actions such as damping materials to prevent workpiece 

from ‘ringing’.  

3.  Use hearing protection in accordance with employer’s 

instructions and as required by occupational health and 

safety regulations.

4.  Operate and maintain tool as recommended in the 

instruction handbook to prevent an unnecessary 

increase in the noise level.

5.  Select, maintain and replace the consumable / inserted 

tool as recommended to prevent an unnecessary 

increase in noise.  

6.  If the power tool has a silencer, always ensure that it is in 

place and in good working order when the tool is being 

operated. 

IX.  VIBRATION HAZARDS:

1.  Exposure to vibration can cause disabling damage to the 

nerves and blood supply to the hands and arms.

2.  Wear warm clothing when working in cold conditions 

and keep hands warm and dry.

3.  If numbness, tingling, pain or whitening of the skin 

in the fingers or hands, stop using the tool, tell your 

employer and consult a physician.

X.    ELECTRIC SHOCKS, INJURIES OR FIRE HAZARDS 

1.  Do not overload the tool; work within the prescribed 

work capacity.

2.  Never use the tool in humid or wet environment or close 

to inflammable substances or gases. Risk of explosion!

3.  Ensure that the battery is properly secured in the grip.

4.  Remove the battery when the tool is not in use and when 

it is undergoing repair or service.

5.  Do not use the tool as a hammer.

6.  When not in use, keep tool in a dry, closed room and out 

of the reach of children.

7.  When working with the tool, always wear protective 

goggles. Personal protection like clothes, gloves, safety 

helmet, non-slip shoes, ear protection and anti-fall 

protection are highly recommended. 

8.  The air inlets for the motor should not be obstructed. Do 

not place anything in them.

9.  When setting tool down, make sure that it cannot fall.

10.  Use only genuine spare parts for repair.

11.  Repair work must be carried out by skilled workers, or 

send the tool back to the manufacturer. 

12.  Do not use the tool outside of riveting holes! The 

fastener could be ejected from the tool! Never turn the 

tool towards yourself or towards another person!

13.  The mandrel container must be mounted on the tool 

during operation.

s

afety

 I

nstruCtIons

 continued

Summary of Contents for B4600

Page 1: ...March 31 2016 HK1189 Makers of Huck Marson Recoil Brand Fasteners Tools Accessories Instruction Manual B4600 Battery Powered Tool ...

Page 2: ...2 B4600 Battery Powered Tool HK1189 Alcoa Fastening Systems Rings ...

Page 3: ...ation of Conformity 2 Safety 4 5 9 Description 6 Principle of Operation 6 Specifications and Battery and Charger Safety 6 7 Maintenance 7 Preparation for Use 8 Operating Instructions 8 Components Drawing 9 Attaching and Removing Nose Assemblies 10 Kits Accessories 10 Troubleshooting 10 ...

Page 4: ...ly power tool and work piece Keep hands clear from front of tool II PROJECTILE HAZARDS 1 Disconnect the assembly power tool from energy source when changing inserted tools or accessories 2 Be aware that failure of the workpiece accessories or the inserted tool itself can generate high velocity projectiles 3 Always wear impact resistant eye protection during tool operation The grade of protection r...

Page 5: ...7 Use respiratory protection in accordance with employer s instructions and as required by occupational health and safety regulations VIII NOISE HAZARDS 1 Exposure to high noise levels can cause permanent disabling hearing loss and other problems such as tinnitus therefore risk assessment and the implementation of proper controls is essential 2 Appropriate controls to reduce the risk may include a...

Page 6: ...n tool is designed to install up to 08 MGL and up to 06 MG and is compatible with standard L version noses Specially designed for low volume production environments this installation tool is portable with no hoses or cords Batteries are easily replaced and or recharged when they have been depleted of life 11 22 28 2 99 7 0 1 06 2 3 2 68 6 8 11 42 29 1 5 3 8 4 45 11 3 inches cm The nose assembly is...

Page 7: ...Back up rings when the tool is disassembled for any reason Battery and Battery Charger Safety BATTERY CHARGER SAFETY RULES The charger must be used exclusively to charge the batteries that came with your tool Use only the battery intended for HUCK B4600 battery tool Charge only when environment temperature is between 23 131 F 5 C to 55 C Optimum operating temperature range 50 122 F 10 50 C Store b...

Page 8: ...y and briefly press the switch The tool assumes the front end position and is again ready for use This tool is fitted with an acoustic warning device which provides information about the remaining battery time Beeps sound to tell the user when to change the battery This ensures that the tool will not switch off during operation 3 beeps and flashing LED lights for 10 seconds The battery needs to be...

Page 9: ...hort Bushing 508750 Motor 508742 508741 Motor Control 508743 Pintail Container 508745 508749 Plate Screw 508738 Wiring Harness 508748 508736 Screws Drive Unit 508751 Drive Unit 130944 Nose Adapter Assy 508737 Screws 508736 Screw 111795 Retaining Nut Anvil Adapter Tool Spindle Extension O ring ...

Page 10: ...ly eliminating each possible cause until the defective part is located Where possible substitute known good parts for suspected defective parts Use Trouble Shooting Chart as an aid for locating and correcting trouble Attaching and Removing Nose Assemblies INSTALLING A NOSE ASSEMBLY 1 Using a 1 inch wrench remove Retaining Nut and Anvil Adapter 2 Screw Collet onto Spindle Extension and using an 9 1...

Page 11: ...r tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MANUFACTURED BY THIRD PARTIES HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED AS TO THE CONDITION DESIGN OPERATION MERCHANTABILITY...

Page 12: ...acturer of fastening systems and rings including specialty fasteners fluid fittings assembly components installation systems and seamless rings for aerospace and industrial applications Headquartered in Torrance California the company has over 8 300 employees at 39 manufacturing and distribution logistics locations in 13 countries For more information visit afsr alcoa com For The Long Haul The Fut...

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