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B4600 Battery-Powered Tool (

HK1189

)                                                        Alcoa Fastening Systems & Rings

s

afety

 I

nstruCtIons

I.  GENERAL SAFETY RULES:

1.  A half hour long hands-on training session with 

qualified personnel is recommended before using Huck 

equipment.

2.  Huck equipment must be maintained in a safe working 

condition at all times. Tools and hoses should be 

inspected at the beginning of each shift/day for damage 

or wear. Any repair should be done by a qualified 

repairman trained on Huck procedures.

3.  For multiple hazards, read and understand the safety 

instructions before installing, operating, repairing, 

maintaining, changing accessories on, or working near 

the assembly power tool. Failure to do so can result in 

serious bodily injury.

4.  Only qualified and trained operators should install, 

adjust or use the assembly power tool.

5.  Do not modify this assembly power tool. This can reduce 

effectiveness of safety measures and increase operator 

risk.

6.  Do not discard safety instructions; give them to the 

operator.

7.  Do not use assembly power tool if it has been damaged.

8.  Tools shall be inspected periodically to verify all ratings 

and markings required, and listed in the manual, are 

legibly marked on the tool. The employer/operator 

shall contact the manufacturer to obtain replacement 

marking labels when necessary. Refer to assembly 

drawing and parts list for replacement.

9.  Tool is only to be used as stated in this manual. Any 

other use is prohibited.

10.  Only genuine Huck parts shall be used for replacements 

or spares. Use of any other parts can result in tooling 

damage or personal injury.

11.  Never remove any safety guards or pintail deflectors.

12.  Check clearance between trigger and work piece to 

ensure there is no pinch point when tool is activated. 

Remote triggers are available for hydraulic tooling if 

pinch point is unavoidable.

13.  Do not abuse tool by dropping or using it as a hammer. 

Never use hydraulic or air lines as a handle or to bend 

or pry the tool. Reasonable care of installation tools by 

operators is an important factor in maintaining tool 

efficiency, eliminating downtime, and preventing an 

accident which may cause severe personal injury.

14.  Never place hands between assembly power tool and 

work piece. Keep hands clear from front of tool.

II.  PROJECTILE HAZARDS:

1.  Disconnect the assembly power tool from energy source 

when changing inserted tools or accessories.

2.  Be aware that failure of the workpiece, accessories, 

or the inserted tool itself can generate high velocity 

projectiles.

3.  Always wear impact resistant eye protection during tool 

operation. The grade of protection required should be 

assessed for each use.

4.  For overhead work, wear a safety helmet.

5.  Ensure that the workpiece is securely fixed.

6.  The risk to others should also be assessed at this time.

7.  Be aware of the risk of being exposed to the ejection of 

cuttings or chips.

8.  Be aware that working on brittle material can cause 

harmful splinters.

III. OPERATING HAZARDS:

1.  Use of tool can expose the operator’s hands to hazards 

including: crushing, impacts, cuts, abrasions and heat.  

Wear suitable gloves to protect hands.

2.  Operators and maintenance personnel shall be physically 

able to handle the bulk, weight and power of the tool.

3.  Hold the tool correctly and be ready to counteract 

normal or sudden movements with both hands 

available.

4.  Maintain a balanced body position and secure footing.

5.  Release trigger or stop start device in case of 

interruption of energy supply.

6.  Use only fluids and lubricants recommended by the 

manufacturer.

7.  Avoid direct contact with the inserted tool as it can 

become hot.

8.  Sharp tools shall always be used.

9.  Be aware of risk of whipping compressed air hose.

10.  Be aware of risk of cutting with tools with large 

dimensions.

IV. REPETITIVE MOTION HAZARDS:

1.  When using assembly power tool, the operator can 

experience discomfort in the hands, arms, shoulders, 

neck or other parts of the body.

2.  When using tool, the operator should adopt a 

comfortable posture while maintaining a secure footing 

and avoid awkward or off balanced postures.

 

continued

GLOSSARY OF TERMS AND SYMBOLS:

 

  -  Product complies with requirements set forth by 

the relevant European directives.

 

READ MANUAL

 prior to using this equipment.

 - 

EYE PROTECTION IS REQUIRED

 while using this 

equipment.

 - 

HEARING PROTECTION IS REQUIRED

 while 

using this equipment.

Notes: are reminders of required procedures.

Bold, Italic type, and underline

emphasize a specific 

instruction.

WARNINGS: Must be understood to avoid 

severe personal injury.
CAUTIONS: show conditions that will 

damage equipment and or structure.

Summary of Contents for B4600

Page 1: ...March 31 2016 HK1189 Makers of Huck Marson Recoil Brand Fasteners Tools Accessories Instruction Manual B4600 Battery Powered Tool ...

Page 2: ...2 B4600 Battery Powered Tool HK1189 Alcoa Fastening Systems Rings ...

Page 3: ...ation of Conformity 2 Safety 4 5 9 Description 6 Principle of Operation 6 Specifications and Battery and Charger Safety 6 7 Maintenance 7 Preparation for Use 8 Operating Instructions 8 Components Drawing 9 Attaching and Removing Nose Assemblies 10 Kits Accessories 10 Troubleshooting 10 ...

Page 4: ...ly power tool and work piece Keep hands clear from front of tool II PROJECTILE HAZARDS 1 Disconnect the assembly power tool from energy source when changing inserted tools or accessories 2 Be aware that failure of the workpiece accessories or the inserted tool itself can generate high velocity projectiles 3 Always wear impact resistant eye protection during tool operation The grade of protection r...

Page 5: ...7 Use respiratory protection in accordance with employer s instructions and as required by occupational health and safety regulations VIII NOISE HAZARDS 1 Exposure to high noise levels can cause permanent disabling hearing loss and other problems such as tinnitus therefore risk assessment and the implementation of proper controls is essential 2 Appropriate controls to reduce the risk may include a...

Page 6: ...n tool is designed to install up to 08 MGL and up to 06 MG and is compatible with standard L version noses Specially designed for low volume production environments this installation tool is portable with no hoses or cords Batteries are easily replaced and or recharged when they have been depleted of life 11 22 28 2 99 7 0 1 06 2 3 2 68 6 8 11 42 29 1 5 3 8 4 45 11 3 inches cm The nose assembly is...

Page 7: ...Back up rings when the tool is disassembled for any reason Battery and Battery Charger Safety BATTERY CHARGER SAFETY RULES The charger must be used exclusively to charge the batteries that came with your tool Use only the battery intended for HUCK B4600 battery tool Charge only when environment temperature is between 23 131 F 5 C to 55 C Optimum operating temperature range 50 122 F 10 50 C Store b...

Page 8: ...y and briefly press the switch The tool assumes the front end position and is again ready for use This tool is fitted with an acoustic warning device which provides information about the remaining battery time Beeps sound to tell the user when to change the battery This ensures that the tool will not switch off during operation 3 beeps and flashing LED lights for 10 seconds The battery needs to be...

Page 9: ...hort Bushing 508750 Motor 508742 508741 Motor Control 508743 Pintail Container 508745 508749 Plate Screw 508738 Wiring Harness 508748 508736 Screws Drive Unit 508751 Drive Unit 130944 Nose Adapter Assy 508737 Screws 508736 Screw 111795 Retaining Nut Anvil Adapter Tool Spindle Extension O ring ...

Page 10: ...ly eliminating each possible cause until the defective part is located Where possible substitute known good parts for suspected defective parts Use Trouble Shooting Chart as an aid for locating and correcting trouble Attaching and Removing Nose Assemblies INSTALLING A NOSE ASSEMBLY 1 Using a 1 inch wrench remove Retaining Nut and Anvil Adapter 2 Screw Collet onto Spindle Extension and using an 9 1...

Page 11: ...r tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MANUFACTURED BY THIRD PARTIES HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED AS TO THE CONDITION DESIGN OPERATION MERCHANTABILITY...

Page 12: ...acturer of fastening systems and rings including specialty fasteners fluid fittings assembly components installation systems and seamless rings for aerospace and industrial applications Headquartered in Torrance California the company has over 8 300 employees at 39 manufacturing and distribution logistics locations in 13 countries For more information visit afsr alcoa com For The Long Haul The Fut...

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