Alamo JD-5105 Assembly Manual Download Page 84

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Alamo Group Inc.

Section 8 - 16

Switchblade (JD-5105

5205

5225

5325

5425

5525 Asy. Man.)05/05

Mount Kit - Bill of Material - 5105 & 5205 ROPS

Hydraulic Kit, P/N 02983239: Consist of the Following Items.

Used On: John Deere 5105/5205

ROPS

/ 2&4wd

Item

Part No.

Qty

Description

(Continued From Previous Page)

00023100

BOLT, HEX HEAD 3/8"-16UNC X 1-1/2" PL GR5

001580

HOSE, #6 - 6FJX - 6FJX - 45" LG

001636

BOLT, HEX HEAD 1/4"-NC X 2"

00756811

HOSE, #4 - 4FJX - 4FJX - 70" LG

00761200

HOSE, #8 - 8FJX - 8FJX - 74" LG

00900913

CORDURA SLEEVING 2.54" ID BLACK

02839000

HOSE, #4 - 4FJX - 4FJX - 64LG

02959924

LOCKNUT, TOPLOCK 1/4"-NC PLB

02966175

HOSE, #8 - 8FJX - 8FJX90 - 69.5" LG

02970595

BOLT, HEX HEAD 3/8"-NC X 2-3/4" PL GR8

02976531

ADAPTER, HYD ELBOW 6MJ - 6FJX45

02976532

ADAPTER, HYD ELBOW 4MJ - 4FJX45

02978281

HOSE RING WELDMENT

02982565

HOSE, #6 - 6FJX - 6FJX -103" LG

02982566

ASSEMBLY INSTRUCTION MANUAL

00010300

LOCKWASHER, 5/8"

00756077

WASHER, 5/8" HARDENED

02976342

BOLT, HEX HEAD M16-P2.0 X 55MM PL GR10.9

00012101

LOCKWASHER, 3/8 PL

00011100

FLATWASHER, STD 3/8

00753642

BOLT, HEX HEAD 3/8 NC X 1-1/4 PL5

02983411

DRIVELINE, 7/8-13 SPL X 3/4 W/ KEY X 21.25 LG

02983251

PULLEY ADAPTER, JD 5105/5205

00022200

LOCKWASHER, 7/16 PL

00003901

LOCKWASHER, 3/4 PL

02918600

BOLT, HEX HEAD 3/4-10UNC 2 PL8

02976387

BOLT, HEX HEAD 5/8 NC 1-1/2 PL8

02976344

BOLT, HEX HEAD 7/16 NC 1-1/4 PL8

Above items are included in Hydraulic Kit P/N 02983239

OPTIONS :
Pump Guard Kit , P/N 02983392: Consist of the Following Items.

Used On: John Deere 5105/5205

ROPS

/ 2&4wd

Item

Part No.

Qty

Description

02983393

PUMP GUARD FORMED

002508

DECAL, ALAMO LOGO (SQUARE)

02976387

BOLT, HEX HEAD 5/8 NC 1-1/2 PL8

00010300

LOCKWASHER, 5/8

Above items are included in Pump Guard Kit P/N 02983392

Summary of Contents for JD-5105

Page 1: ... JD 5105 JD 5205 JD 5225 JD 5325 JD 5425 JD 5525 Cab ROPS 2 WD 4 WD Tractors equipped with additional options special equipment tractor manufacturer modifications new tractor models or Customer alterations may prevent this Mount Kit from being properly mounted to the tractor Alamo Group is not responsible for modifications to the MountKit to accommodate these differences ...

Page 2: ......

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Page 4: ... all its safety equipment properly attached to minimize the chance of accidents BEFOREYOUSTART Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTYINFORMATION ReadandunderstandthecompleteWarrantyStatementfoundinthisManual FillouttheWarrantyRegistration Form in full and return it to within 30 Days Make certain the Serial Number of ...

Page 5: ...Service Problem 5 Equipment Application Problems 6 Tractor Problem Inquiries HOW YOU CAN HELP Make sure the call is necessary Most of the calls received may not be necessary if the Dealer Service Technician would do the following 1 Check the Service Information at your Dealership provided by Alamo Industrial This would include Service Bulletins Information Bulletins Parts Manuals Operators Manuals...

Page 6: ...ry 3 3 Remove Modify Tractor Bolster Plate 3 3 to 3 5 PulleyAdapterInstallation 3 5 Modify Tractor Bolster Cut Driveshaft Hole 3 6 Reinstall Tractor Bolster Plate 3 7 ReinstallBattery 3 7 Reinstall Engine Side Shields 3 7 InstallDriveshaft 3 8 InstallPumpMount 3 8 Install Drive Shaft Flex Coupler Assembly 3 8 InstallPump 3 9 Section 4 Frame Installation Frame Sub frame Mounting Bolts ID 4 2 Remove...

Page 7: ... 2 GuardAdjustment 7 2 CutterBarAdjustment 7 3 WearPlates 7 3 Clips 7 4 KnifeRepair 7 4 KnifeReplacement 7 4 7 7 Cutter Bar Repalcement 7 5 KnifeBarReplacement 7 6 Outer Shoe Replacement 7 8 InnerShoeReplacement 7 8 Rock Guard Clip Wear Plate Replacement 7 8 Inner Shoe Weldment Replace 7 9 to 7 10 Carriage Arm Replacement 7 11 Knife Drive Assembly Replacement 7 12 to 7 13 Section 8 Mounting Kit Co...

Page 8: ...Switch Blade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 2005 Alamo Group Inc Index 4 NOTES ...

Page 9: ...ection 1 STATEMENT OF POLICY It is the policy of Alamo Group to improve its products where it is possible and practical to do so Alamo Group reserves the right to make changes or improvements in design and construction at any time without incurring the obligation to make these changes on previously manufactured units ...

Page 10: ...NOT install higher rated fuses than are recommended by manufacturer 4 DO NOT attempt to repair or adjust a component that is not intended to be repaired example sealed components as there are no serviceable components inside 5 DO NOT let anyone attempt any testing or repairs unless they are an experienced and qualifiedtechnician Techniciansmusthavepropertools gauges metersetc to performproper diag...

Page 11: ...e products for use by our customers In the interest of your safety we are bringing to your attention practices that can avoid serious injury It is our belief that trained operators can avoid painful experiences by carefully reading and adhering to the following recommendations As a repair technician do not modify this product in any way that will make this unsafe for the operator or anyone else ar...

Page 12: ...tor Model KnifeDrive Planetary Drive Assembly Knife Rock Guards 3 Heavy Duty Industrial Bolt On Knife Speed Control Pre Set Governor KnifeType Serrated Edge Standard Lift Fold Hydraulic Cylinders Standard MotorControl Electric over Hydraulic MotorControl Electric ON or OFF Selection MotorFunction Electric Reversible Drive Direction MountType Side Mount to Tractor Standard MountingtoTractor Factory...

Page 13: ...of extrusion D Setting for accuracy within or 6 Here is a typical problem You have an adapter that adds 10 0 inches to a torque wrench length dimension B What should the setting be to obtain 320 ft lbs of torque at the end of the adapter A 22 57 inches length from adapter mounting point torque wrench to center of grip handle B 10 0 inches Length from adapter mounting point of torque wrench to cent...

Page 14: ...Dia inch 2 B 5 D 8 F 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 1 1 8 1 1 4 Not Used Not Used Not Used 35 47 55 75 75 102 105 142 185 251 160 217 250 339 330 447 480 651 10 14 20 27 35 47 55 75 85 115 130 176 170 230 300 407 445 603 670 908 910 1234 1250 1695 14 19 30 41 50 68 80 108 120 163 175 230 240 325 425 576 685 929 1030 1396 1460 1979 2060 2793 Inch Sizes Metric Sizes SPECIFICATIONS SWITCH B...

Page 15: ... 2005 Alamo Group Inc Section 2 1 Switch Blade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 Switch Blade John Deere JD 5225 JD 5325 JD 5425 JD 5525 CAB ROPS 2 WD 4 WD General Information Section 2 ...

Page 16: ...ter washing Compressed air must be filtered and moisture free DO NOT wipe them dry with Paper Towels or Cloth as these will leave lint and or dust contamination DO NOT USE Compressed Air to spin any component Such as Bearings or Plates as this will damage them and could be dangerous 5 Always use new Seals when assembling Hydraulic system Lubricate the new rubber Seals with a Petroleum Jelly Vaseli...

Page 17: ...he mount kit from fitting your nonstandard tractor Alamo Group cannot take responsibility for these problems or any modifications made to the unit GENERAL INFORMATION Remember to follow each step closely and cautiously Be aware of all support personnel at all times Keep the assembly area as clean as possible clean up all spills when they occur An uncluttered assembly area and a crew that is sensit...

Page 18: ...capacity to lift the heaviest component or assembly A 5 ton crane is recommended for the assembly work If a smaller crane is used be sure not to exceed the rated capacity of the crane Q Always follow all OSHA crane operating and inspection rules regulations inspection requirements and recommended practices when using the crane Q Never work under any component that is lifted by the crane unless it ...

Page 19: ...ver work under any raised component or any component that is not securely blocked up or supported WARNING Many components of this mower are very heavy and must be handled by proper material handling equipment Do not lift components that weight over 50lbs by yourself Q Use an overhead crane forklift or other coworkers to lift heavy items Ensure lifted components are securely supported Q Never walk ...

Page 20: ...d should be check and sorted as to what they are Shown below is a general example of the components laid out this is not a lay out of the components in this mount kit WARNING DO NOT WELD On This Unit During or After Installation DO NOT WELD any components or items on this unit after the installation has begun The use of electronic modules and components that could be damaged by welding Before doin...

Page 21: ... Group Inc Section 3 1 Switch Blade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 Section 3 SWITCHBLADE John Deere JD 5105 JD 5205 JD 5225 JD 5325 JD 5425 JD 5525 CAB ROPS 2 WD 4 WD Pump Drive Shaft Installation ...

Page 22: ...1234 Flange P N02974359 5 8 Bore w 9 Spline Center Coupling w Nut Bolt Set Flange Mounting Bolts Locknuts 4 ea 12345 12345 12345 123456 123456 123456 Pump Mount 1234 1234 1234 1234 1234 123456 123456 Pump Assembly P N02973992 Hub P N 02702900 P N02979436 P N02982530 Use Existing Bolt Lockwasher From Crankshaft Pulley 4 ea Bolts P N 02976344 Lockwasher P N00022200 Included W Center Coupling Hub Bol...

Page 23: ...ng Tractor with pump dry will damage pump 12345678 12345678 12345678 12345678 12345678 7 8 X 13 Spline 3 4 w 3 16 Keyway Coupling Flange P N 0062000 3 4 Bore w 3 16 keyway 1 4 setscrew 12345 12345 12345 12345 12345 123456 123456 123456 12345 12345 12345 Flange P N 02974359 5 8 Bore w 9 Spline Center Coupling w Nut Bolt Set Flange Mounting Bolts Locknuts 4 ea 12345 12345 12345 12345 Pump Mount 1234...

Page 24: ...ting tractor Starting Tractor with pump dry will damage pump 7 8 X 13 Spline 3 4 w 3 16 Keyway Coupling Flange P N 0062000 3 4 Bore w 3 16 keyway 1 4 setscrew 123456 123456 12345 12345 12345 12345 12345 12345 1234 1234 1234 Flange P N 02974359 5 8 Bore w 9 Spline Center Coupling w Nut Bolt Set Flange Mounting Bolts Locknuts 4 ea 12345 12345 12345 123456 123456 Pump Mount Plate P N 02983152 1234 12...

Page 25: ...t on a wood surface for storage and a trickle charge connected to it to protect it from discharge Always store the battery away from flames sparks or any extreme heat 2 Remove Engine Side Cover There are side covers that bolt to the radiator that block access to the front of the engine The LH or the RH side cover will need to be removed See Figure 4 the LH side is shown Save the mounting bolts as ...

Page 26: ...adiator air conditioning con denser and oil cooler BUT EXTREME CAUTION MUST be used not to damage the components when lifted 6 With the cover removed set the radiator and components back down on the tractors bol ster do not bolt them down they will sit there fine as the hoses will not let them fall See Figure 8 Note the electrical wiring that is left laying across bolster no electrical connections...

Page 27: ...s will Install the furnished pulley adapter See Figure 12 13 P N 02973992 P N 02702900 splined adapter for JD 5425 5525 See Figure 13A 13B P N 02982837 for JD 5225 5325 to the front of the crankshaft pulley with the tractor four bolts and washers See Figure 12 JD 5425 5525 Shown Tighten the four bolts down to John Deere specifications as specified in the John deere Manual pertaining to these four ...

Page 28: ...te that the hole is not closed at the top the amount open at the top will vary with the size hole cut A 7 8 drive shaft will go through this hole Alamo Industrial recom mends a 1 1 2 dia hole minimum 12 Reinstall Bolster Cover The bolster cover will install in the same manner as it was removed see previous steps 4 and 5 Make certain that no electrical wires are where the should not be Use the same...

Page 29: ...ere removed Use the same mounting hardware that was re moved See Figure 21 Figure 17 Figure 18 Bolster Plate modification Cut Out Seen From Top Bolster Plate modification Cut Out Seen From Bottom Axle Pivot Pin JD 5425 JD 5525 Shown Pump Drive Shaft Installation Figure 14 Crankshaft Alignment Dimple Figure 15 Figure 16 Cut Hole 13 Check Modified Bolster Cover for fit Make certain the cover will no...

Page 30: ... will mount See Figure 25 19 Install Pump Assembly The pump assembly bolts to the machined pump mount First coat the spline shaft of the pump with a anti seize compound Slide the pumps splined shaft into the spline coupler The pump is retained with two bolts P N 00023100 3 8 X 1 1 2 two Locknuts P N 00015800 3 8 and 2 Lockwashers P N 00012101 3 8 See Figure 26 NOTE Pump will always be installed wi...

Page 31: ...ion into hydraulic system The hose will be connected to pump in a later step The Fittings should be installed onto the pump as shown and in sequence as shown See Figure 26 Pump Drive Shaft Installation Figure 25 Figure 23 Typical Drive Shaft 7 8 x 13 Spline End 3 4 w 3 16 Keyway End P N 02975188 Flex Coupler Asy Figure 24 Figure 23A 1 2 3 4 5 6 Pump Fittings Figure 26 Item Part No Qty Description ...

Page 32: ...getting to the part that needs grinding is not going to be easy After observing your situation and after reading the two procedures mentioned below you need to determine which way you feel is better for you First you can raise the hood and disassemble the battery and the radiator basicly the same procedure you have to do with the other models in this manual Once you re move the plate then you will...

Page 33: ... 2005 Alamo Group Inc Section 4 1 Switch Blade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 Switchblade John Deere JD 5225 JD 5325 JD 5425 JD 5525 CAB ROPS 2 WD 4 WD Frame Installation Section 4 ...

Page 34: ... 2 5 4 3 5 Frame Weldment Mount Bolt Location Sizes Figure 1 Item Part No Qty Description 1 02982525 1 RH Frame Weldment JD 5425 JD 5525 02983050 1 RH Frame Weldment JD 5235 JD 5325 2 02976342 4 Bolt Hex Head M16 P2 0 X 55MM PL GR10 9 00756077 4 Washer 5 8 3 0665400 1 Sub Frame Weldment 00753753 4 Bolt Hex Head 5 8 NC X 2 PL GR8 00695100 4 Locknut Toplock 5 8 4 00023100 4 Bolt Hex Head 3 8 NC X 1 ...

Page 35: ... vent the frame from falling Raise the frame up to the tractor frame install the two front bolts and washers Item 5 Figure 1 Remember do not tighten these bolts until all the bolts in frame have been installed 5 Re Install 3 Point Stabilizer Bracket The three point stabilizer bracket will be reinstalled under the rear frame at the rear tractor axle Item 2 Figure 1 Install frame mounting bolts and ...

Page 36: ...ft and slide the cutter bar assembly into place until the carriage arm is in alignment with the sub frame See Figure 1 mounting holes Insert the carriage arm mount ing pin See Figure 5 6 7 and the two retain ing bolts and nuts that were in the retaining pin when it was removed from the carriage arm 9 Install The Hydraulic TankAssembly The hydraulic tank is shipped as an assembly with the filter an...

Page 37: ...t stand where it will be convenient for the operator to use The control stand weldment is adjustable for height this is done by selecting the mounting hole you want to use The stand can be cut for height adjustment if wanted The valve control bracket P N 02977335 bolts the stand weldment using the holes that best fir the opera tors needs See Figure 9 10 Once the right dis tance is decided to fit o...

Page 38: ... 2005 Alamo Group Inc Section 4 6 Switch Blade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 NOTES ...

Page 39: ... Group Inc Section 5 1 Switch Blade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 Switchblade John Deere JD 5225 JD 5325 JD 5425 JD 5525 CAB ROPS 2 WD 4 WD Hyd Valve Control Handles Hyd Hose Connections Section 5 ...

Page 40: ...it 36 02968850 2 Adapter Straight 8MB 6MJ 37 03200284 2 Adapter Straight 6MB 4MJ 38 02965166 2 Adapter Tee 6FJX 6MJ 6MJ 39 02982479 2 Adapter Straight 4MB 6FJX Two Spool Control Valve The two spool valve assembly shown See Figure 13 shows the components that are replaceableinthetwospoolcontrolvalve Studythe drawings thetorquespecificationifanyarelisted for figure 12 The fittings are shown in figur...

Page 41: ... Connecting the hoses to the control valve follow the directions as shown in the hydrau lic diagram See Figure 6 Do not connect hoses backward as this could damage the components 3 Thecontrolhandlewillconnectdirecttothe valve See Figure 3 4 the electric switch and components also connect to the valve mount bracket as shown See Figure 3 4 4 InstallTheHoseHolder Thiswillboltonthe RH side of front bo...

Page 42: ...ere is noting under the floor that can be hit when cutting hole or that will obstruct the cables and wire harnes after they are inserted Use on Cab Remote Cable Control Models Figure 6 Figure 9 3 Install Control valve for Cab Model The control valve for the cab model bolts onto the tractor frame Cast ing after the mower frame is installed The valve must be mounted to the valve mount plate before i...

Page 43: ...ab Only 02983228 1 Flat Valve Mount Plate JD 5225 JD 5325 Cab Only 2 02980073 1 Plate ValveMount 3 00010300 2 Lockwasher 5 8 4 02959924 1 Locknut Toplock 1 4 NC PLB 5 0461600 2 Bolt Hex Head 1 4 20NC X 2 1 4 PL GR5 6 02972846 2 Bolt Hex Head M20 P2 0 X 40MM PL GR10 9 NOTE This as shown P N 02983284 is used on the JD 5425 JD 5525 Cab Tractor only Item 1 is a flat plate P N 02983228 when used on JD ...

Page 44: ...5 Alamo Group Inc Section 5 6 Switch Blade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 Run Cables and Wire harness through boot Figure 11 Control Valve Valve Controls Installation CAB Figure 12 Figure 10 ...

Page 45: ...to expose the Plunger Rod thread the Threaded Bead of the Cable into the end of the Plunger Rod and tighten securely Release the Handle allowing the Cable to pull into the Control Stick Assembly See Figure 15 4 Once Cable is attached to Plunger Rod move the handle to pull conduit sleeve up and into the control stick assembly See Figure 16 The Conduit Sleeve has a groove in it that should align wit...

Page 46: ...onnected directly to the valve See Figure 18 NOTE Cab models the control handles are installed with the three mounting bolt heads toward operator and the nuts toward the RH Door away from operator See Figure 20 7 Install the Operation instruction decal to the valve controls as shown See Figure 18 19 Push Pull Reversing Toggle Switch 1 The push pull switch mount to the valve stand on non cab tracto...

Page 47: ...all work areas are clean do not use dirty tools or rags that will leave lint Only lint free towels paper or suitable type can be used to wipe down the hydraulic system If any components need to be held in the valve body during assembly petroleum jelly can be used 2 When Connecting the hoses to the control valve follow the directions as shown in the hydraulic diagram See Figure 26 Do not connect ho...

Page 48: ... 2005 Alamo Group Inc Section 5 10 Switch Blade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 Single RH Wing Shown Hydraulic Connections Hose Routing Figure 24 ...

Page 49: ...es first See Fig ure 6 when the pressure hoses are connected to the pump and to the cylinder control valve the directional control solenoid valve on the tank See Figure 24 25 26 Connect the Suction hose to the hose bib fitting on the pump See Figure 26 Use clean hydraulic oil recommended type and brand only pour clean oil into the suction hose from the tank end this will fill the pump with oil and...

Page 50: ...es or carts are commercially available for Hydraulic system cleanup and Oil transfer These consist of high capacity filter a Circulating Pump a Drive Motor and hoses for connecting to the units hydraulic system WhenaddingOilalwaysuseCleannewOilfromasealed container If you suspect the Oil of being contaminated don t use it See Figure 30 31 It is best to always use a filter system when adding even n...

Page 51: ...t it will have to filled again later Read Step 6 a must 6 Fill Suction Hose with Oil This is an important step that must be done Remove the Suction Hose at the Tank See Figure 6 and fill the hose with clean oil THIS IS A MUST DO The Suction Hose must be filled with Oil to prevent Dry start up of Pump Dry start up of PUMP can damage the Pump After filling suction Hose reinstall it and tighten down ...

Page 52: ... 2005 Alamo Group Inc Section 5 14 Switch Blade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 NOTES ...

Page 53: ... 2005 Alamo Group Inc Section 6 1 Switch Blade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 Switchblade John Deere JD 5225 JD 5325 JD 5425 JD 5525 CAB ROPS 2 WD 4 WD Electrical Connections Section 6 ...

Page 54: ...y down The Solenoid wires two Brown wires must be connected close the tractor ignition switch within 3 of switch This is required because some later tractor are using electronic monitoring of the tractor electrical system If the solenoid wires are connected further down the line the monitoring system may detect this circuit as disconnected and cause the tractor to do different things from engine s...

Page 55: ...blade John Deere JD 5225 JD 5325 JD 5425 JD 5525 CAB ROPS 2 WD 4 WD Mechanical Repairs Adjustments This Section is for the adjustment of the cutter bar Knives if needed after assembly the unit is assembled when shipped but because of dis assembly for shipping some adjustments may be required Section 7 ...

Page 56: ...4 4A The two lower bolts holes are slotted this will allow the cutter bat to be tipped up 15 or down 15 in front Set Pitch at what works best for your application Cutter Bar Alignment Allcuttingisdonebytheknifepassingover ledger plate in the guard It is vital that these sections are parallel with the plates and in contact with them See Figure 5 6 The knife should move smoothly in the cutterbar gui...

Page 57: ...tact The higher up a guard gets bent the more the knife section will tend to contact only the tip See Figure 5 6 4 Bolt the guards tight and strike them in the thick part justinfrontoftheledgerplates seeFigure6 Donot pound down the guard lips as the knife might bind Retighten the bolts as each guard is aligned Disregard thepositionoftheguardpoints Itistheledgerplatewhich must be kept in line Blunt...

Page 58: ...the knife straight with the sections firmly riveted to the knife back When sharpening knife be careful to restore the original shear angle and bevel of 23 Properly and improperly ground knife sec tions are shown See Figure 9 A knife section that has been ground several times may have the proper angle and bevel and still be unserviceable because thehardcuttingedgehasbeengroundawayandthe section is ...

Page 59: ... up over the bolts if they were left in There will be a square plate under the cutter bar that has 4 holes in it make certain to note this for reassembly When reinstalling cutter bar reverse the disassembly procedures Make certain the nylon bearing is in good condition or replaced sometimes the clamp will have to be loosened to get the nylon bushing installed into clamp and the drive stud that is ...

Page 60: ...for now The new or repaired knife bar will install the same way it will slide in from the drive end under clips and between rock guards DO NOT use hammer or force to install knife bar if it will not slide in find out why because if the bar is forced in it will be damaged or other component will be damages The Knife bar and cutter bar can not operate fitting tightly together they will bind causing ...

Page 61: ...pandtheknife head weldment together is longer 1 1 64 long Remove the locknut if the lock nut cannot be re moved these bolts can be cut with a chisel under the lock nut and the bolt driven out from the top use cautionandnotdriveapunchoranythingthroughthe hole that is larger than the bolt as it will damage the hole in the knife backing plate Replace a Knife or a group of knives The knife can be chan...

Page 62: ...rock guards clip and wearplates can be replaced without removing that cutterbar or knife bar assembly They are bolt on items that can be bolted one at a time for repair or they can all be replaced all at the same time Anytime the guards clips or wearplates are replaced they will have to be checked to make certain they are fitting correctly See the guard clip and wearplate adjustment section on pre...

Page 63: ...ator Make certain that it is the hose at the actuator and not the control or the relief valve block After the pressure if any has been relieved the hoses can be retightened This is important DO NOT try to unbolt Actuator Pin or any other frame component until the hoses have had the pressure relieved See Figure 19 20 21 Inner Skid Shoe Motor Drive Asy Cover Drive Assembly Motor Inner Skid Shoe Weld...

Page 64: ...Figure 4 The adjustment to the cutter bar should be check and reset if required after reassembly 7 Before beginning the reassembly read this section as well as the section that pertains to the component listed below This is important that these components be assembled correctly as well as adjusted properly The assembly of the skid shoe weldment replacement of the Rotor Actuator Drive Assembly Cutt...

Page 65: ...disconnecting the cylinders can be set aside with the hoses connected Remove the roll pins from the carriage pin The carriage arm is pinned to the back pivot plate and the tractor main frame The mounting frame to attach to the tractor will vary from tractor model but the way the car riage arm is pinned to will not Drive the carriage pinsoutandcarriagearmwillliftout SeeFigure24 25 26 To reassemble ...

Page 66: ...rive assembly support bracket this allows the drive stud bearing assembly to stay with the cutterbar See Figure 27 Figure 27 6 Or 2 nd there is a clamp bolt on the Knife Head Weldment loosen the clamp bolt this will allow the Knife drive stud bearing to pull out of the knife head weldment clamp or off the knife drive stud bearing assembly See Figure 23 24 Once the drive assembly has been lifted of...

Page 67: ...ring torque them to 35 ft lbs The drive assembly can be checked prior to bolting on the motor Use a punch or rod thatcanbeinsertedintotheholeontheODoftheflywheel KEEPYOURHANDSOUTOFTHEKNIVES This will check to make certain the cutter bar is not binding and also check to make certain the drive stud bearing is rotating freely 12 With the drive assembly bolted down to the skid shoe weldment and the kn...

Page 68: ... 2005 Alamo Group Inc Section 7 14 Switch Blade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 NOTE ...

Page 69: ...roup Inc Section 8 1 Switchblade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 SWITCHBLADE John Deere JD 5105 JD 5205 JD 5225 JD 5325 JD 5425 JD 5525 CAB ROPS 2 WD 4 WD Mount Kit Components Identification Section 8 ...

Page 70: ...sponsible for any required modi fications for mounting tractors equipped with a straddle mount operator station instead 2 The right hand step must be removed for lift carriage clearance Ingress egress on the right is otherwise blocked by the control stand 3 If the tractor is equipped with a mid mount valve it may also need to be moved for clearance reasons Mid Mount Valve Is a Tractor Mounted Opti...

Page 71: ...3 Consist of the Following Items Used On John Deere 5425 5525 CAB ROPS 2 4wd w Flat Platform Item Part No Qty Description 1 00695100 4 LOCKNUT TOPLOCK 5 8 NC 2 00756077 4 WASHER 5 8 HARDENED 3 02971158 4 LOCKWASHER 20MM 4 02975692 4 BOLT HEX HEAD M20 P2 5 X 50MM PL GR10 9 5 02976342 4 BOLT HEX HEAD M16 P2 0 X 55MM PL GR10 9 6 02982525 1 SWITCHBLADE FRAME WELDMENT 7 0665400 1 SUBFRAME WELDMENT 8 01...

Page 72: ...5 22 0741300 2 HOSE CLAMP STEEL HEXSCREW 23 107352 1 WLDMT CONTROL STAND 24 001580 1 HOSE 6 6FJX 6FJX 45 LG 25 00756811 1 HOSE 4 4FJX 4FJX 70 LG 26 00761200 2 HOSE 8 8FJX 8FJX 74 LG 27 02966175 1 HOSE 8 8FJX 8FJX90 69 5 LG 28 02976531 3 ADAPTER HYD ELBOW 6MJ 6FJX45 29 02976532 2 ADAPTER HYD ELBOW 4MJ 4FJX45 30 02839000 1 HOSE 4 4FJX 4FJX 64 LG 31 02982565 1 HOSE 6 6FJX 6FJX 103 LG 32 02982566 1 MA...

Page 73: ...2 HOSE CLAMP STEEL W HEXSCREW 20 00015800 6 LOCKNUT TOPLOCK 3 8 21 00023100 6 BOLT HEX HEAD 3 8 16UNC X 1 1 2 PL GR5 22 00761200 2 HOSE 8 8FJX 8FJX 74 LG 23 00900913 18 CORDURA SLEEVING 2 54 ID BLACK 24 02959924 2 LOCKNUT TOPLOCK 1 4 NC PLB 25 02966175 1 HOSE 8 8FJX 8FJX90 69 5 LG 26 02976531 2 ADAPTER HYD ELBOW 6MJ 6FJX45 27 02978281 1 WLDMT HOSE RING 28 02982566 1 MANUAL INST SWB JD5425 ROPS 29 ...

Page 74: ...2846 2 BOLT HEX HEAD M16 P2 0 X 40MM PL GR10 9 51 02962022 2 ADAPTER HYD ELBOW 4MJ 4FJX90 52 001921 1 ADAPTER HYD ELBOW 6MJ 6FJX90 22 00761200 2 HOSE 8 8FJX 8FJX 74 LG 56 00019700 2 FLATWASHER STD 7 16 PL 57 02976344 4 BOLT HEX HEAD 7 16 NC X 1 1 4 PL GR8 58 00022200 4 LOCKWASHER 7 16 PL 59 02973992 1 PULLEYADAPTER MACHINED 60 02702900 1 HUB 61 02982530 1 DRIVELINE 7 8 13 SPL X 3 4 W 3 16 KEY X 26...

Page 75: ...983482 Knife Bracket Kit 02983490 Hydraulic Break Away Hose Kit 02983493 ROPS Straddle or Flat IOOS Platform Subframe Kit 02983098 Hydraulic Kit 02983099 ROPS Options Aluminum Canopy Straddle Platform Only 02983053 Virginia DOT Option Kit Oct 2003 Bid Spec 02983447 Pump Guard Kit 02983480 Knife Bracket Kit 02983490 Hydraulic Break Away Hose Kit 02982718 Important notes 1 Therighthandstepsmustberem...

Page 76: ...HEAD 5 8 NC X 2 PL GR8 11 02983050 1 FRAME WELDMENT Above items are included in Switchblade Sub Frame Kit P N 02983098 Hydraulic Kit 02983101 Consist of the Following Items Used On John Deere 5225 5325 CAB ONLY 2 4wd Item Part No Qty Description 1 000849 2 ELBOW STREET ELL 12MP 12FP45 2 000859 12 PLASTICTIE 3 0022400 1 ADAPTER HYD ELBOW 12MP 12FP90 4 0022800 1 BUSHING REDUCING 5 0148600 1 KEY 6 01...

Page 77: ...NTROL 72 RVC BLKHD 41 02980073 1 VALVEMOUNTPLATE 42 02966874 1 CABLE BOOT 43 00750940 3 LOCKNUT TOPLOCK 5 16 NC PLB 44 02975200 1 DRAWING INSTRUCTION REMOTE CONTROL ASY 45 02974323 2 ANGLED SINGLE AXIS CONTROL ASY 46 02966687 2 YOKE ADJ 47 02966688 2 CLEVIS PIN 3 16 X 7 8 48 02968698 2 COTTER PIN 3 32 X 3 4 49 02733700 3 BOLT HEX HEAD 5 16 NC X 4 1 2 PL GR5 50 00023500 6 FLATWASHER 5 16 PL 51 0298...

Page 78: ...ems Used On John Deere 5225 5325 CAB ROPS 2 4wd w Flat Platform Item Part No Qty Description 1 02983481 1 PUMP GUARD FORMED 2 002508 1 DECAL ALAMO LOGO SQUARE 3 02957276 4 HEXBMETRIC16P2 0 45MMPL10 9 4 02970079 4 LOCKWASHER 16MM Above items are included in Pump Guard Kit P N 02983480 Cab Mirror Kit P N 02983482 Consist of the Following Items Used On John Deere 5225 5325 CAB ONLY 2 4wd Item Part No...

Page 79: ...SE BIB 16HOSE 12MP 8 02962749 3 ADAPTER HYD ELBOW 8MJ 8FJX45 9 02968850 1 ADAPTER HYD STRAIGHT 8MB 6MJ 10 02971158 4 LOCKWASHER 20MM 11 02974303A 1 PUMP ASY TANDEM GEAR 0 98 0 37 CID 12 02975186 1 ADAPTER HYD STRAIGHT 16MB 12FP 13 02975187 1 ADAPTER HYD ELBOW 12MB 8MJ 45 14 02975188 1 FLEX COUPLER ASY 15 02975692 4 BOLT HEX HEAD M20 P2 5 X 50MM PL GR10 9 16 02977335 1 VALVE MOUNT BRACKET WELDMENT ...

Page 80: ...5225 5325 ROPS 2 4wd w Flat Platform Item Part No Qty Description 1 02983053 1 ALUMINUMCANOPYKIT Above items are included in Hydraulic Kit P N 02983053 Virginia DOT Option Kit Oct 2003 Bid Spec P N 02983447 Consist of the Following Items Used On John Deere 5225 5325 ROPS 2 4wd w Flat Platform Item Part No Qty Description 1 02983458 1 ENGINEPRIMFILTERJD AT171854 2 02983459 1 ENGINESECNDFILTERJD KV1...

Page 81: ... Consist of the Following Items Used On John Deere 5225 5325 ROPS 2 4wd w Flat Platform Item Part No Qty Description Continued From Previous Page 4 02962022 3 ADP HYD ELBOW 4MJ 4FJX 90 5 02976532 2 ADP HYD ELBOW 4MJ 4FJX 45DEG 6 00900913 7 CORDURA SLEEVING 2 54 ID BLACK 7 02976531 2 ADP HYD ELBOW 6MJ 6FJX 45DEG Above items are included in Hydraulic Break Away Hose Kit P N 02982718 ...

Page 82: ...re Rear Tires 14 9 28 R 1 Max rear tire Subframe Kit 02983241 Hydraulic Kit 02983239 Options Pump Guard Kit 02983392 Important notes 1 Therighthandstepsmustberemovedforliftcarriageclearance Ingress egressontherightis otherwiseblockedbythecontrolstand 2 Ifthetractorisequippedwithamid mountvalve itmayalsoneedtoberemovedfor clearancereasons 3 Firstcutfromtractorcenterlineforarighthandcutterbaris54 ...

Page 83: ...00010300 4 LOCKWASHER 5 8 10 00753753 4 BOLT HEX HEAD 5 8 NC X 2 PL GR8 11 02983246 1 SUBFRAME WLD MT JD 5105 5205 Above items are included in Sub Frame Kit P N 02983241 Hydraulic Kit P N 02983239 Consist of the Following Items Used On John Deere 5105 5205 ROPS 2 4wd Item Part No Qty Description 1 000849 2 ELBOW STREET ELL12MP 12FP45 2 000859 12 PLASTICTIE 3 0022400 1 ADAPTER HYD ELBOW 12MP 12FP90...

Page 84: ...SE RING WELDMENT 35 02982565 1 HOSE 6 6FJX 6FJX 103 LG 36 02982566 1 ASSEMBLYINSTRUCTIONMANUAL 37 00010300 1 LOCKWASHER 5 8 38 00756077 1 WASHER 5 8 HARDENED 39 02976342 1 BOLT HEX HEAD M16 P2 0 X 55MM PL GR10 9 40 00012101 2 LOCKWASHER 3 8 PL 41 00011100 6 FLATWASHER STD 3 8 42 00753642 4 BOLT HEX HEAD 3 8 NC X 1 1 4 PL5 42 02983411 1 DRIVELINE 7 8 13 SPL X 3 4 W KEY X 21 25 LG 43 02983251 1 PULL...

Page 85: ... 1234 1234 12345 12345 12345 12345 12345 12345 12345 12345 12345678 12345678 12345678 12345678 12345678 12345678 7 8 X 13 Spline 3 4 w 3 16 Keyway Coupling Flange P N 0062000 3 4 Bore w 3 16 keyway 1 4 setscrew 12345 12345 12345 12345 12345 12345 12345 12345 12345 Flange P N 02974359 5 8 Bore w 9 Spline Center Coupling w Nut Bolt Set Flange Mounting Bolts Locknuts 4 ea 12345 12345 12345 12345 1234...

Page 86: ...r Starting Tractor with pump dry will damage pump 1234567 1234567 1234567 1234567 1234567 1234567 7 8 X 13 Spline 3 4 w 3 16 Keyway Coupling Flange P N 0062000 3 4 Bore w 3 16 keyway 1 4 setscrew 12345 12345 1234 1234 1234 12345 12345 12345 12345 12345 12345 Flange P N 02974359 5 8 Bore w 9 Spline Center Coupling w Nut Bolt Set Flange Mounting Bolts Locknuts 4 ea 123456 123456 12345 12345 Pump Mou...

Page 87: ...s before starting tractor Starting Tractor with pump dry will damage pump 7 8 X 13 Spline 3 4 w 3 16 Keyway Coupling Flange P N 0062000 3 4 Bore w 3 16 keyway 1 4 setscrew 12345 12345 1234 1234 12345 12345 12345 12345 12345 12345 Flange P N 02974359 5 8 Bore w 9 Spline Center Coupling w Nut Bolt Set Flange Mounting Bolts Locknuts 4 ea 123456 123456 123456 12345 12345 Pump Mount Plate P N 02983152 ...

Page 88: ...getting to the part that needs grinding is not going to be easy After observing your situation and after reading the two procedures mentioned below you need to determine which way you feel is better for you First you can raise the hood and disassemble the battery and the radiator basicly the same procedure you have to do with the other models in this manual Once you re move the plate then you will...

Page 89: ... End P N 02973992 Crankshaft Adapter JD 5425 JD 5525 Tractor Only P N 02702900 Splined Hub JD 5425 JD 5525 Tractors Only P N 107352 Control Stand Weldment All ROPS Tractors P N 02983085 Drive Shaft JD 5225 JD 5325 Tractors Only 7 8 x 13 Spline End 3 4 w 3 16 Keyway End P N 02982837 Splined Pulley Adapter JD 5225 JD 5325 Tractors Only 26 25 LG 26 50 LG Mount Kit Component Identification ...

Page 90: ...s Only Mount Kit Component Identification P N 02977335 Valve Mount Brkt Weldment All ROPS Tractors P N 02979436 Machined Pump Mount Plate All Tractors P N 02978281 Hose Ring Weldment All Tractors P N 02975188 Flex Coupler Asy All Tractors P N 029774296 Switch Mount Brkt Weldment All CAB Tractors P N 02979374 Control Mount Stand All CAB Tractors ...

Page 91: ...CAB Tractors P N 02983228 Flat Valve Mount Plate JD 5225 5325 CAB Tractors Mount Kit Component Identification P N 02983284 Offset Valve Mount Plate JD 5425 5525 Cab Tractors P N 02983411 Driveshaft JD 5105 5205 Tractors Only P N 02983392 Pump Guard JD 5105 5205 Tractors Only P N 02983251 Pulley Adapter JD 5105 5205 Tractors Only ...

Page 92: ...ockwasher P N 02971158 P N 02979436 MachinedPump MountPlate P N 02975188 Flex CouplerAsy Pump Mounting 2 Bolts Bolt P N 00023100 Lockwasher P N 00012101 Locknut P N 00015800 P N 02973992 Crankshaft Adapter Use ExistingBoltsFrom Crankshaft Pulley P N 02702900 Splined Hub Hub Mounting 4 Bolts Bolt P N 02976344 Lockwasher P N 00022200 P N 02977335 Valve Mount Brkt Weldment MountingBolts P N 001636 Lo...

Page 93: ...4 Bolt Hex Head M16 P2 0 X 55MM PL GR10 9 00756077 4 Washer 5 8 3 0665400 1 Sub Frame Weldment 00753753 4 Bolt Hex Head 5 8 NC X 2 PL GR8 00695100 4 Locknut Toplock 5 8 4 00023100 4 Bolt Hex Head 3 8 NC X 1 1 2 00011100 4 Flatwasher 3 8 00015800 4 Locknut Toplock 3 8 5 02975692 4 Bolt Hex Head M20 P2 5 X 50MM PL GR10 9 02971158 4 Lockwasher 20MM Frame Weldment Mount Bolt Location Sizes JD 5425 JD ...

Page 94: ...ead M16 P2 0 X 55MM PL GR10 9 00756077 4 Washer 5 8 3 0665400 1 Sub Frame Weldment 00753753 4 Bolt Hex Head 5 8 NC X 2 PL GR8 00695100 4 Locknut Toplock 5 8 4 00023100 4 Bolt Hex Head 3 8 NC X 1 1 2 00011100 4 Flatwasher 3 8 00015800 4 Locknut Toplock 3 8 5 02975692 4 Bolt Hex Head M20 P2 5 X 50MM PL GR10 9 02971158 4 Lockwasher 20MM Frame Weldment Mount Bolt Location Sizes JD 5225 JD 5325 Model T...

Page 95: ...ad M16 P2 0 X 230MM PL GR10 9 00010300 4 Lockwasher 5 8 3 0665400 1 Sub Frame Weldment 00753753 4 Bolt Hex Head 5 8 NC X 2 PL GR8 00695100 4 Locknut Toplock 5 8 4 00023100 4 Bolt Hex Head 3 8 NC X 1 1 2 00011100 4 Flatwasher 3 8 00015800 4 Locknut Toplock 3 8 5 02975692 4 Bolt Hex Head M20 P2 5 X 50MM PL GR10 9 02971158 4 Lockwasher 20MM Frame Weldment Mount Bolt Location Sizes JD 5105 JD 5205 Mod...

Page 96: ...de JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 Tank Asy Canister Asy Sight Temperature Gauge Carriage Arm Asy Skid Shoe Breakaway Pre Asy w Cutterbar Motor Cover Weldment Skid Shoe Actuator Pre Asy Common Component Identification All Tractors ...

Page 97: ......

Page 98: ... 2005 Alamo Group Inc Section 8 29 Switchblade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 Hydraulic Schematic RH Wing Only Mount Kit Component Identification ...

Page 99: ...rs LH Cylinders Pressure In Return Out M1 Two Spool Control Valve Switches Port D Port B LH Break A Way Valve Diverter Valve Cyl Control LH Motor Diverter Valve Motor Control RH Break A Way Valve Hydraulic Schematic Dual RH LH Wing M2 RH Actuater Pump RH Motor Motor Pressure Valve Pressure Pump Suction Filter Tank Asy Mount Kit Component Identification ...

Page 100: ... Section 8 31 Switchblade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 2 P N 02965475 This hose is included in the Carriage Arm Asy 1 2 3 4 5 6 7 8 9 10 Mount Kit Component Identification HYDRAULIC HOSE ROUTING SCHEMATIC ...

Page 101: ...46 1 HOSE 4 4FJX90 4FJX 63 LG 5225 5325 ROPS 9 02983535 1 HOSE 4 4FJX 4FJX90 36 LG 5225 5325 CAB 00762693 1 HOSE 4 4FJX 4FJX 38 LG 5225 5325 ROPS 10 03200288 1 HOSE 6 6FJX 6FJX90 58 LG 5425 5525 CAB 001580 1 HOSE 6 6FJX 6FJX 45 LG 5225 5325 CAB 001580 1 HOSE 6 6FJX 6FJX 45 LG 5105 5205 5225 ROPS 5325 5425 5525 NOTE The hoses marked with an are included in the Hydraulic Break Away Hose Kit P N 0298...

Page 102: ...Offset Valve Mount Plate JD 5425 5525 Cab Only 02983228 1 Flat Valve Mount Plate JD 5225 JD 5325 Cab Only 2 02980073 1 Plate ValveMount 3 00010300 2 Lockwasher 5 8 4 02959924 1 Locknut Toplock 1 4 NC PLB 5 0461600 2 Bolt Hex Head 1 4 20NC X 2 1 4 PL GR5 6 02972846 2 Bolt Hex Head M20 P2 0 X 40MM PL GR10 9 NOTE This as shown P N 02983284 is used on the JD 5425 JD 5525 Cab Tractor only Item 1 is a f...

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Page 104: ...Switch Blade JD 5105 5205 5225 5325 5425 5525 Asy Man 05 05 2005 Alamo Group Inc Printed U S A Switch Blade Assembly Manual John Deere JD 5105 5205 5225 5325 5425 5525 2005 Edition P N 02982566 ...

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