Alamo Industrial Great White M8000MD Operator'S Manual Download Page 40 | Manualshive

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Assembly Section 3-5

M-8000MD 12/04

ASSEMBLY

ASSEMBL

Y

©

2004

Alamo Group Inc.

TURNING ON POWER UNIT

Unit is equipped with an Master Power Switch. This should be turned to the off position when blower is disconnected
from the power unit. Turn Master Power Switch to ON before coupling to power unit. Switch is located at the rear
of the engine and can be accessed through to RH upper access panel. FIGURE 8

FIGURE 8

Power Switch

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Summary of Contents for Great White M8000MD

Page 1: ...rt of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating th...

Page 2: ...its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common se...

Page 3: ...SECTION 5 1 General Maintenance 5 2 Nuts and Bolts 5 2 Drive Assembly 5 2 Shear Bolt 5 2 PTO Lubrication 5 2 Chute Lubrication 5 2 Oil Reservoir 5 3 Clutch Adjustment 5 4 Chain Tightening Instructions...

Page 4: ...SAFETY SECTION Safety Section 1 1 2004 Alamo Group Inc...

Page 5: ...his manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner oper...

Page 6: ...he Power Unit or Implement until you have read and completelyunderstandthisManual thePowerUnitOperator s Manual and each of the Safety Messages found in the Manual or on the Power Unit and Implement L...

Page 7: ...emselves or others SPU 24 DANGER NEVER use drugs or alcohol immediately before or while operating the Power Unit and Implement Drugs and alcohol will affect an operator s alertness and coordination an...

Page 8: ...s or feet near the rotating fan Fan contact can result in serious injury or even death Stay away until all motion has stopped and the snow blower is securely blocked up before removing material perfor...

Page 9: ...DANGER NeverallowchildrenorotherpersonstorideonthePower UnitorImplement Falling off can result in serious injury or death SPU 16 DANGER Never allow children to operate or ride on the Power Unit or Im...

Page 10: ...lement may cause serious injury or death SPU 26 WARNING In case of mechincal difficulty during operation place the transmission in the park position set the parking brake shut down all power including...

Page 11: ...Safe speed depends on terrain and snow conditions Normal ground speed range is from 0 to 5 mph Use slow speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lin...

Page 12: ...been designed and tested for rugged use However the blades and rotating members could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cau...

Page 13: ...e the possibility of property damage serious injury or even death never allow the rotating blades to contact such obstacles SSB 20 WARNING The Snow Blower can block the operators vision directly in fr...

Page 14: ...e Power Unit and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Test the Power Unit at a slow speed and increase the speed slowly Apply...

Page 15: ...fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order SG 21 WARNING Your driving vision may be reduced or impaired...

Page 16: ...d cause immediate entanglement injury or death SPU 31 DANGER NevercrawlunderaraisedImplementsupportedsolely bythePowerUnit boom Release of the control lever or mechanical failure will result in the Im...

Page 17: ...ngines Unexpected engine start up or Power unit movement can result in serious bodily injuries or death SSB 31 Never attempt to repair lubricate adjust clean remove blockages obstructions or perform a...

Page 18: ...e or personal injury SWM 25 Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and ac...

Page 19: ...ection 1 16 M 8000MD 12 04 SAFETY 2004 Alamo Group Inc SAFETY Canister Manual Inside 32 31 31 33 35 34 18 19 27 17 25 25 24 21 29 11 7 22 8 6 4 10 23 28 26 11 7 22 16 13 15 5 2 1 20 21 26 10 21 15 9 3...

Page 20: ...1 1 WARNING Do Not Let Spout Contact Electrical Power Lines 19 00784062 1 INSTRUCT Type of Hydraulic Oil 20 00784063 1 INSTRUCT Check Oil Level 21 02962764 4 WARNING Pinch Points 22 02962765 1 DANGER...

Page 21: ...000MD 12 04 SAFETY 2004 Alamo Group Inc SAFETY Item 1 Peligro Spanish Translation P N00725746 Item 2 DANGER Shield Missing P N00756004 Item 3 Use Genuine Alamo Industrial Parts Item 4 Notice To Owner...

Page 22: ...SAFETY M 8000MD 12 04 P N00783744 Item 5 Do Not Remove Guard Item 6 WARNING Multi Hazard P N00784039 Item 7 DANGER Avoid bodily injury from rotatingfans P N00784040 Item 8 DANGER Keep Away Thrown obje...

Page 23: ...ard Close and secure guards and shields before starting Keep hands feet hair and clothing away from moving parts Make sure that all moving parts have completely stopped before clearing blockage debris...

Page 24: ...SAFETY M 8000MD 12 04 Item 13 WARNING No Smoking when refuelingdiesel P N00784055 Item 14 WARNING Diesel Fuel Only P N00784056 Item 15 DANGER Do not stick hand into rotatingenginefan P N00784057 Item1...

Page 25: ...P N00784062 Item 17 WARNING Remove radiator cap slowly Contents are under pressure P N00784059 Item 18 WARNING Keep Implement and Chute at least 10 feet from electrical lines and pipelines to prevent...

Page 26: ...ury or death P N02962765 Item 23 WARNING Do Not Operate with Oil Leaks Inspect daily and replace worn hoses which can rupture suddenly and violently resulting in serious bodily injury or death for sca...

Page 27: ...12 04 SAFETY 2004 Alamo Group Inc SAFETY Item27 ALAMOINDUSTRIALNameDecal P N02979545 Item 31 WARNING Remove engine key beforepreformingmaintenance P N00784060 Item 25 Red Reflector P N1458392 Item 26...

Page 28: ...Safety Section 1 25 SAFETY 2004Alamo Group Inc SAFETY M 8000MD 12 04 Item 32 NAME DECAL P N00784326...

Page 29: ...ns state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the emplo...

Page 30: ...nformation OSHA requires the employer to inform the employee of the potential hazards associated with the chemicals and materials that the employee may contact This includes but is not limited to the...

Page 31: ......

Page 32: ...Introduction Section 2 1 INTRODUCTION SECTION 2004 Alamo Group Inc...

Page 33: ...r strength The fans are driven by a high strength aircraft quality shaft that is coupled to a splined shear hub Each fan is supported by bushings and bearings for cylindrical and thrust pressure The M...

Page 34: ...Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only...

Page 35: ......

Page 36: ...Assembly Section 3 1 ASSEMBLY SECTION 2004 Alamo Group Inc...

Page 37: ...as been removed for shipping purposes FIGURE 1 To install the spout to the main body of the snowblower use an overhead hoist Align bolt holes on spout with flange on base unit Spout should face the si...

Page 38: ...BLY ASSEMBLY 2004 Alamo Group Inc Attach the hydraulic hoses from the spout FIGURE 3 to the couplers on the top side of the Snowblower FIGURE 3 Match color code on hose to color on coupler to match sp...

Page 39: ...id damage The hoses coming from the telescoping chute are color coded to match the functions on the control box FIGURE 4 Control Box FIGURE 6 is mounted by the dealer in the payloader cab When using o...

Page 40: ...ped with an Master Power Switch This should be turned to the off position when blower is disconnected from the power unit Turn Master Power Switch to ON before coupling to power unit Switch is located...

Page 41: ......

Page 42: ...OPERATION SECTION 2004 Alamo Group Inc Operation Section 4 1...

Page 43: ...ondition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injure...

Page 44: ...for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the Implement and power unit READ UNDERSTAND and FOLLOW the following S...

Page 45: ...ed to provide operator protection from bodily injury and includes the following Personal Protective Equipment PPE Protective eye glasses goggles or face shield Hard hat Steel toed safety footwear Glov...

Page 46: ...Alamo Group Inc M 8000MD 12 04 CONNECTING THE HYDRAULIC HOSES TO SNOWBLOWER When connecting snowblower make sure the control cord is fastened securely to avoid damage Control Box Cab Control Box OPTI...

Page 47: ...older secured to the Implement with the Operator s Manual inside Ensure all decals are in place and legible Replace missing worn and non legible decals NOTE The snow blower Operator s Manual and affix...

Page 48: ...e in position and are properly torqued Check blade wear and if worn reverse it or replace Check the engine air cleaner Check the engine oil level and the coolant level Check the hydraulic oil level an...

Page 49: ...d or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SG 14 Check Chain Case Oil on RH side of machine Remove plug shown in Figure Oil level should be...

Page 50: ...d before resuming operation WARNING Be sure you have adequate knowledge of the property you will be working on Take time to make yourself aware of any area underground lines or cables Contact with bur...

Page 51: ...below the snowblower frame This will pitch the machine forward slightly to provide a steeper cutting angle for the cutting edge Be sure to replace the cutting edges when they become worn to prevent we...

Page 52: ...SPU 38 WARNING Only operate the snow blower in conditions were you have clear visibility in daylight or with adequate artificial lighting Never snow blow in darkness or in conditions where you cannot...

Page 53: ...ssibly plug the spout For best results travel at speeds that will let the blower efficiently handle the load Choose a speed that will keep the speed of the snowblower engine at the engine manufacturer...

Page 54: ...ress Clutch Off button Before starting into a snowdrift speed up the engine to the maximum RPM approx 2500 RPM by pushing the throttle up Continue into the snow approximately 1 3 to 1 2 MPH or whateve...

Page 55: ...R ON Also used as a Shift Button POWER OFF SHUT DOWN ESTOP Turn on key on Snowblower Control Box to power up the remote control To power up Engine depress shift and power button Wait for engine to war...

Page 56: ...led in the maintenance section 3 Tighten all bolts and pins to the recommended torque 4 Check the implement for worn and damaged parts Perform repairs and make replacements immediately so that the imp...

Page 57: ...bearings Check hydraulic pressure Driveline Shear Bolt Broken POSSIBLE REMEDY Gear down Prime Mover Increase unit height Install chains Tighten bolts See your dealer See your dealer Install check val...

Page 58: ...2004 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 5 1...

Page 59: ...l bath housing for the drive assembly contains approximately 15 gallons of standard ISO 68 oil Mobil Vactra 2 or Chevron Vistac ISO 68 enough oil to cover the bottom 2 of the drive sprockets This oil...

Page 60: ...several times prior to starting any maintenance or repair work S3PT 9 Shear Bolt 1 IMPORTANT If a shear bolt breaks during operation immediately shut down the Power Unit and wait for all rotation to...

Page 61: ...ing channel up exposing the idler take up bolt 2 Using a torque wrench tighten the take up bolt by turning it clockwise to 9 ft lbs of torque Turn bolt head clockwise until the bolt head flats are par...

Page 62: ...uplings Engine Oil Change Engine Oil Filters Clutch Throw Out Bearings Gearbox Mobil SHC 75W 90 Grease All Bearings Hydraulic Filters Replacement Engine Fuel Filters Spout Bearings Engine Coolant Chan...

Page 63: ......

Page 64: ...TRANSFLUID CLUTCH ASSEMBLY TRANSFLUIDSection 6 1 2004Alamo Group Inc...

Page 65: ...TRANSFLUID TRANSFLUID Section 6 2 2004 Alamo Group Inc M 8000MD 12 04 OMNEX...

Page 66: ...TRANSFLUID TRANSFLUID Section 6 3 2004 Alamo Group Inc M 8000MD 12 04 OMNEX...

Page 67: ...nces After run power take off with engaged clutch and engine at half of max speed for not less than 10 minutes CAUTION In case of a long start up period mor than four seconds or engine kill or clutch...

Page 68: ...TRANSFLUID TRANSFLUID Section 6 5 2004 Alamo Group Inc M 8000MD 12 04 OMNEX...

Page 69: ...TRANSFLUID TRANSFLUID Section 6 6 2004 Alamo Group Inc M 8000MD 12 04 OMNEX...

Page 70: ...TRANSFLUID TRANSFLUID Section 6 7 2004 Alamo Group Inc M 8000MD 12 04 OMNEX...

Page 71: ...TRANSFLUID TRANSFLUID Section 6 8 2004 Alamo Group Inc M 8000MD 12 04 OMNEX...

Page 72: ...OMNEX OPTIONAL EQUIPMENT OMNEX Section 7 1 2004Alamo Group Inc...

Page 73: ...ON GUIDE Optional Feature SHIFT STARTENGINE CLUTCH ENGAGE CLUTCH DISENGAGE SHIFT SPOUT UP RPM UP ROTATESPOUT LEFT PRIMARY FLIPPER UP SECONDARY FLIPPER UP RPM DOWN SHIFT SPOUT DOWN ROTATESPOUT RIGHT PR...

Page 74: ...OMNEX OPTIONAL EQUIPMENT OMNEX Section 7 3 2004 Alamo Group Inc M 8000MD 12 04 OMNEX...

Page 75: ...OMNEX OPTIONAL EQUIPMENT OMNEX Section 7 4 2004 Alamo Group Inc M 8000MD 12 04 OMNEX...

Page 76: ...OMNEX OPTIONAL EQUIPMENT OMNEX Section 7 5 2004 Alamo Group Inc M 8000MD 12 04 OMNEX...

Page 77: ...OMNEX OPTIONAL EQUIPMENT OMNEX Section 7 6 2004 Alamo Group Inc M 8000MD 12 04 OMNEX...

Page 78: ...OMNEX OPTIONAL EQUIPMENT OMNEX Section 7 7 2004 Alamo Group Inc M 8000MD 12 04 OMNEX...

Page 79: ...OMNEX OPTIONAL EQUIPMENT OMNEX Section 7 8 2004 Alamo Group Inc M 8000MD 12 04 OMNEX...

Page 80: ...e amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the trans portation cost for the goods or part s from...

Page 81: ...ly to confine the employee to the protected area provided by the ROPS REQUIREDOFTHEOPERATOR 1 Securely fasten seatbelt if the tractor has a ROPS 2 Where possible avoid operating the tractor near ditch...

Page 82: ...M8000MD SOM 12 04 Printed U S A P N 5040C...

Page 83: ...ED STATES PLEASE FILL OUT OWNER WARRANTY REGISTRATION INFORMATION SIGN AND DROP LAST COPY IN ANY MAILBOX IMPORTANT TO PLACE THIS WARRANTY IN EFFECT THIS WARRANTY REGISTRATION MUST BE FILLED OUT SIGNED...

Page 84: ...ance and the potential hazards of unauthorized alteration or modification of the product I have been informed of the warranty provisions and know that the warranty is not in effect until this form is...

Page 85: ...uthorized alteration or modification of the product I have been informed of the warranty provisions and know that the warranty is not in effect until this form is received by Alamo Group I understand...

Page 86: ...thorized alteration or modification of the product I have been informed of the warranty provisions and know that the warranty is not in effect until this form is received by Alamo Group I understand t...

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