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Technical Support: 

01905 560 219

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Order: 

01905 823 299 

 

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Trouble Shooting

Reported fault

                                         

No lights on the pump display

Pump does not activate

when shower is turned on

Pump comes on but

does not draw water

Possible causes                                            

fuse/fuse board turned off

Isolation switch is turned off

break in the supply cable to the pump

not wired in correctly

flow sensor or sensors if a mixer 

shower not connected properly

flow sensor incorrectly wired up

flow sensor faulty

Pump is not paired correctly if 

no flow sensor if has a wireless 

connection

Pump is calibrated too low to

activate from the water pressure

Insufficient water pressure to

activate the flow sensor

flow sensor is blocked

Possible ingress of air in the

pipework to the pump

Possible blockage in the pipework

to the pump

Pump not calibrated correctly to draw

water away sufficiently

Possible blockage in the non return 

valves

Possible blockage in the pump head

Checks and work to be undertaken

Check power supply to the unit

Check the wiring to the pump

Check the cable to the pump

Check water pressure to the shower

is sufficient to activate the flow 

sensor, check the flow sensor is fitted 

in the correct orientation

Check flow sensors wired correctly

Re-pair the pump and the shower

if a wireless connection

Check calibration settings

– should be over 50

Test flow sensor under running tap

while connected to the pump to see

if activates it

Check flow rate to flow sensor

is a minimum of 2 litres a minute

Check the filter is fitted before the 

flow sensor in the supply pipe and 

that the flow sensor is clear

attach temporary pipework to the 

inlet side of the pump and get it to 

discharge water from a bucket when 

shower turned on and sprayed into 

the bucket

attach temporary pipework to the 

inlet and outlet sides of the pump 

and get it to discharge water from 

one bucket to another bucket when 

shower turned on and sprayed into 

the bucket

Check the calibration of the pump

Remove the pump head and check

for blockages to pump head and

non-return valves

Remove the pump head and check

for blockages to pump head and

non-return valves

Summary of Contents for 25450

Page 1: ...ease read all instructions before installation and leave this document with the end user for future reference as it contains important warranty information M Series DigiPumps INSTALLATION AND USER MANUAL ...

Page 2: ...ortant Safety and Electrical Information 6 Preparing the Pump 7 Fixing Pump to Surface 8 Setting Flow Direction 9 Plumbing Connections 10 Fitting Flow Sensor s 11 Connecting the Flow Sensor s 12 Pump Set Up 13 Pump Settings 14 Commissioning Checks 15 Care and Maintenance 16 Trouble Shooting 17 19 Notes 20 21 Warranty 22 Activate Warranty 23 Contact Us 24 ...

Page 3: ...Litres Per Minute LPM Non handed selectable inlet outlet direction Max Head 1 0m 39in Max Lift 0 5m 20in Supply 230V AC 50Hz 100W Ingress Protection IP45 Duty Cycle 50 Max 30 Mins on For use with electric mixer showers Pump and controller enclosed in one unit Max flow rate 20 Litres Per Minute LPM Non handed selectable inlet outlet direction Max Head 1 0m 39in Max Lift 0 5m 20in Confirm you have a...

Page 4: ... must be located away from the direct line of water jets Zone 1 lies above Zone 0 up to a minimum of 2 25m or to the height of the fixed shower head from the finished floor level which ever is greater If the shower has no tray then zone 1 extends to 1 2m around the fixed shower head Zone 2 is the area extending 0 6m beyond Zone 1 and up to the same height as Zone 1 FOR GUIDANCE ONLY PLEASE REFER T...

Page 5: ...sealed against water ingress The case must not be cut except for the thin rear shroud Do not pierce casing Use the supplied Pump Spacers kit to route the cables behind the unit The clearance behind the unit and separation from the wall must be minimal and the gap must not be sealed All casing cable glands must be visually checked for presence of the elastomeric centre sealing grommet and tightness...

Page 6: ...es at SELV is located within the outer cover CAUTION CAUTION READ INSTRUCTIONS BEFORE INSTALLING THIS PRODUCT CAUTION CAUTION READ INSTRUCTIONS BEFORE INSTALLING THIS PRODUCT CAUTION CAUTION READ INSTRUCTIONS BEFORE INSTALLING THIS PRODUCT CAUTION 230V AC Lethal Voltage present on the AC supply Ensure mains power supply is switched OFF before starting wiring DO NOT take risks with plumbing or elec...

Page 7: ...e cables being trapped Separate the spacers remove the adhesive backing and snap lock into position Connecting Auxiliary On Off Switch to Pump optional Flow Sensor Cables Power Cable Auxillary On Off Switch Cable Stock Code 25488 Connection for Auxillary Switch Flow Sensor Cables Power Cable Auxillary On Off Switch Cable Stock Code 25488 Connection for Auxillary Switch ...

Page 8: ...a finished surface Pipe connections must be easily accessible and a clearance of 100mm around the base and sides is recommended Using the back plate as a template mark the fixing holes Drill and plug the wall taking care there are no hidden cables or pipes Use all the screw fixing positions Mount the pump to the finished surface using all the wall fixings Use the Pump Spacers to prevent the cables...

Page 9: ... Check that the flow is in the required direction reverse as required Loosen the pump head housing rotate and fully tighten home The pipework to this high performance pump must be clamped down effectively AKW advise and recommend you clamp pipework either side of joints junctions or connections and at a maximum of 500mm between other supports Remove shipping tapes from pump inlet and outlet Refit ...

Page 10: ... Max 0 5m Max LIFT Shower Head Waste outlet pipe NOT PREFERRED PREFERRED NO ELBOWS Shower Tray Waste MINIMISE PIPEWORK LENGTH WHEREVER POSSIBLE OR 100mm 4in MIN GAPS Use the supplied Pipe Adaptors to connect to waste outlet pipe For best performance locate within 1m 39in of shower and minimise the number of lifts bends and the length of all pipes connecting the pump to the waste outlet pipe Note I...

Page 11: ... on the sensor casing is in the correct orientation with the flow of water Allow enough distance so that the sensors are easily accessible Ensure all cable connections are accessible and in a dry location Fit sensor using an approved liquid based thread sealant suitable for nylon threads Connect the sensor tail cable from the flow sensor to the pump sensor cable see page 12 Do not tile over the fl...

Page 12: ... two water feeds connect both flow sensors Fit one flow sensor to cold water feed pipe and one to the hot water feed pipe For electric showers only connect one sensor the other sensor wire must be terminated in a connector block and insulated using electrical insulation tape at a dry location Failure to do this may damage the pump Note To connect the pump directly to a compatible electric shower p...

Page 13: ...pump runs slower If the water level rises increase the value on the display so the pump runs faster Auxiliary Switch Type The DigiPump accepts two switch types latching or momentary This function manually starts stops the pump The pump will stop automatically after 30 minutes if not stopped manually This is an optional extra AKW Stock Code 25488 Start Delay The time before the pump starts after th...

Page 14: ...ge adjustment 00 99 To change the value Up Press and release RUN button Down Press and release DELAY button Exit to Auxiliary switch type press and release TEST button AUXILIARY SWITCH TYPE TYPE 00 Latching 01 Momentary Up Press and release RUN button Down Press and release DELAY button Exit to standby Press and release TEST button START DELAY From Standby press and release DELAY button to increme...

Page 15: ...ctions Failure to do so may void warranty Confirm all push fit pipes are fully inserted 20mm into fittings Brush out all dust grit and debris from shower tray Thoroughly clean out waste Confirm shower water supply pipework is flushed before connecting to the shower sensor via the filter Turn on power to Pump Turn shower on Low Flow and confirm pump operates after Start Delay default 5 secs Run for...

Page 16: ...k connections must be made to the unit with sufficient clearance 100mm minimum separation to any pipe bend or fitting adjacent to the inlet outlet connections to permit removal of the pump head for routine maintenance and replacement The unit must be regularly cleaned using normal bathroom cleaning materials and rinsed down with clean water and wiped dry with a soft cloth to remove any cleaning re...

Page 17: ... work to be undertaken Check power supply to the unit Check the wiring to the pump Check the cable to the pump Check water pressure to the shower is sufficient to activate the flow sensor check the flow sensor is fitted in the correct orientation Check flow sensors wired correctly Re pair the pump and the shower if a wireless connection Check calibration settings should be over 50 Test flow sensor...

Page 18: ...ecks and work to be undertaken Check for damage to the non return valves Check diaphragm for damage Check C clips are installed to the inlet and outlet pipework Check the direction of flow of the pump head Check the non return valves are correctly fitted Adjust the calibration and settings Attach temporary pipework to the inlet side of the pump and get it to discharge water from a bucket when show...

Page 19: ... lowest level via gravity Checks and work to be undertaken Adjust the settings and calibration on the pump Check C clips are installed to the inlet and outlet pipework Make sure is firmly fixed to a wall and ideally a solid wall Make sure is firmly fixed to a wall and ideally a solid wall Settings should be changed from factory setting which are Delay 5 seconds Run on 20 seconds Calibration 50 sec...

Page 20: ...General 01905 823 298 www akw ltd co uk 20 20 Notes Notes ...

Page 21: ...Technical Support 01905 560 219 21 Order 01905 823 299 orders akw ltd co uk 21 Notes Notes ...

Page 22: ...he UK or the Republic of Ireland and with prior agreement Any action taken under this warranty does not extend the stated 5 year expiry date NOT COVERED BY THIS WARRANTY Warranty excludes general wear and tear through usage and this does not apply to inappropriate use inappropriate cleaning damage or defects that result from unauthorised modifications or repairs accidental damage lack of maintenan...

Page 23: ... what the best practice for the installation is Due to the very wide variability of possible installation conditions AKW cannot provide all circumstances for the installation AKW cannot accept any liability in connection with this information or its use This information is provided on the condition that the person receiving it shall make his her own tests to determine the suitability for the parti...

Page 24: ...td co uk General Enquiries 01905 823 298 sales akw ltd co uk Technical Enquiries 01905 560 219 technicalenquiries akw ltd co uk Kitchen Enquiries 01905 823 262 kitchens akw ltd co uk Fax 01905 823 297 AKW Pointon Way Hampton Lovett Droitwich Spa WR9 0LR www akw ltd co uk orders akw ltd co uk Contact Us ...

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