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AJ 1000M, Operations Manual & Parts List

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AJ 1000M Operations Manual & Parts List Download Page 11

  ∎  Use  special  care  to  handle  and  store  the  N

2

  gas  cylinder  as  it  is  a  high

      pressurized  container.
  ∎  Use  N

2

  gas  only.

(5)  Inspecting  and  charging  N

2

  gas  into  the  accumulator

∎  Inspection  of  N

2

  gas  pressure  in  the  accumulator

    ①  Remove  the  charging  valve  plug  and  tighten  the  charging  valve  fully.
          (Ensure  that  O-rings  are  installed  in  the  plug.)
    ②  Remove  the  charging  cap  and  install  the  charging  adapter. 
    ③  Install  the  charging  kit  to  the  adapter.
    ④  Loosen  the  valve  gradually.  The  gas  pressure  is  indicated  on  the  gauge.
    ⑤  Close  the  valve  when  the  gas  pressure  is  normal.  If  the  gas  pressure  is  hgiher, 
          repeat  loosening  and  tightening  the  relief  valve  of  charging  kit.
    ⑥  Remove  the  N2  charging  kit  and  tighten  the  charging  cap  and  plug.

∎  Charging  N

2

  gas  pressure  into  the  accumulator

    ①  Connect  the  charging  hose  to  the  N2  charging  kit  and  to  the  N2  gas  cylinder.
    ②  Remove  the  charging  valve  plug  and  tighten  the  charging  valve  fully.
          (Ensure  that  O-rings  are  installed  in  the  plug.)
    ③  Remove  the  charging  cap  and  install  the  charging  adapter. 
    ④  Install  the  charging  kit  to  the  adapter.
    ④  Loosen  the  valve  gradually.  The  gas  pressure  is  indicated  on  the  gauge.
    ⑤  Turn  the  handle  of  the  N2  gas  cylinder  counter  clockwise  slowly  to  charge  the  gas.
    ⑥  Charge  N2  gas  in  accordance  with  the  specification  table.
    ⑦  Turn  the  handle  of  the  N2  gas  cylinder  clockwise  to  close.
    ⑧  Close  the  charging  valve.  If  the  gas  pressure  is  higher,  repeat  loosening  and  tightening  the  relief 
          valve  of  charging  kit.
    ⑨  Remove  the  charging  hose,  N2  charging  kit,  adapter  and  tighten  the  charging  cap  and  plug.

Summary of Contents for 1000M

Page 1: ...MAR 2021 Hydraulic Breaker Operation Manual Parts List M SERIES MEDIUM LARGE RANGE 600M 710M 810M 1000M 1200M 1400M 1500M ...

Page 2: ...ead 9 5 Inspecting and charging N2 gas into the accumulator 11 6 Hydraulic oil 13 4 Precautions for Safe Operation 14 5 Underwater Operation 21 6 Maintenance 25 1 Daily breaker inspection 25 2 Tightening torque gas pressure 27 3 Regular breaker inspection and maintenance 28 4 Replacement of chisel 28 5 Chisel claim judgment criteria 29 7 Trouble Shooting Guide 30 1 Problems in operation 30 2 Gas l...

Page 3: ...to display its excellent quality resulting in various problems This operation manual shall be thoroughly read by customers before the first installation and operation in order to prevent any mishandling of hydraulic breakers We guarantee that a faithful understanding of the operation manual shall contribute to its best capacity If you have any further questions about operation of hydraulic breaker...

Page 4: ...ite Know the limitation of your equipment Do not operate the breaker unless thoroughly trained or under the supervision of an instructor While learning about the breaker and the carrier please do so at a slow pace If necessary set the carrier mode selector to slow working position Make sure all control levers and pedals are in neutral position before starting the carrier Stop the engine before att...

Page 5: ...EASING Grease every 2 hours and whenever chisel looks dry When installing a new chisel liberally coat the upper 1 3 of the chisel with grease before inserting Failure to comply with these instruction can result in damage to the breaker and will void the warranty Warning sticker Hearing Protection Eye Protection Breathing Read the manual Protection before use Safety symbols Safety symbols are to em...

Page 6: ...ged to prevent dirty stuffs from getting into breaker Long term storage 1 Store breaker in dry and flat area Rain or snow may cause a rust in the breaker 2 Discharge N2 gas in back head 3 Remove the chisel and push the piston up into cylinder Otherwise the piston bottom may get rusted 4 Make sure the chisel pins bushes are well greased 5 Be sure that the hydraulic hoses are plugged to prevent dirt...

Page 7: ...ot applied Check the N2 gas in the back head and the accumulator Be sure that the fluid in the hydraulic system is clean Check the hydraulic filter Replace the filter if dirty or deteriorating Hose and piping must be flushed The contaminated part must be cleaned without delay 3 Preparation for Installation Operation 1 Checking instructions before installation 2 General view of breaker installed ...

Page 8: ... use of the hydraulic breaker As hydraulic pipe lines are depending on base machines our service engineer must firstly check hydraulic pressure oil capacity pressure loss and other conditions Use only genuine parts in case of replacement because hydraulic pipe lines hoses pipes and fittings are made of materials carefully selected in consideration of durability Recommended back pressure is 10 kg f...

Page 9: ...se special care to handle and store the N2 cylinder as it is a High pressurized container Use N2 only 4 Inspecting and charging N2 gas into the back head Charging N2 gas into the back head Remove gas valve plug Insert 3 way valve If gas is insufficient adjust to specified with pressure gauge valve as shown in the previous page assembled Adjust the pressure Tighten gas valve plug slowly by decreasi...

Page 10: ...damaged Pay special attention to ensure that the nitrogen gas is not charged excessively ONLY FILL WITH N2 GAS GAS CHARGE PRESSURE 6 8kg 97 PSI CAUTION THIS VESSEL CONTAINS HIGH PRESSURE GAS REMOVE REMAINING GAS BEFORE DISASSEMBLY ONLY FILL WITH N2 GAS GAS CHARGE PRESSURE 16 5kg 235 PSI CAUTION THIS VESSEL CONTAINS HIGH PRESSURE GAS REMOVE REMAINING GAS BEFORE DISASSEMBLY Back head sticker symbol ...

Page 11: ...harging kit and tighten the charging cap and plug Charging N2 gas pressure into the accumulator Connect the charging hose to the N2 charging kit and to the N2 gas cylinder Remove the charging valve plug and tighten the charging valve fully Ensure that O rings are installed in the plug Remove the charging cap and install the charging adapter Install the charging kit to the adapter Loosen the valve ...

Page 12: ...L OR CONSULTING AUTHORIZED SERVICE PERSONNEL Temperature Max 80 C 175 F Volume 0 78 1 33 1 48 Fill Material Only N2 gas Accumulator Precharge Pressure 55kg cm 780psi at 20 C 68 F N2 gas pressure into the accumulator Each specifications are shown in the accumulator sticker below Accumulator sticker A symbol Appears on the back head charging valve Accumulator sticker B symbol Appears on the accumula...

Page 13: ...nthetic Lubricant Environmentally Friendly Synthetic Lubricant Oil Contamination Contaminated oil results in malfunctions of the breaker as well as the base machine and may cause damage to parts Pay special attention to oil contamination Contaminated oil should be changed without any delay When changing oil thoroughly wash oil tank cylinder and pipes Cleaning or replacing oil filter also requires ...

Page 14: ...ad blowing force applies shocks to the breaker body chisel and boom of the base machine thereby resulting in damage to those parts On the contrary when position is excessive enough to break rocks with front of the base machine raised the machine may suddenly tilt forward the moment rocks are broken then the breaker s body or the end of bracket may violently hit against rocks and result in damage ...

Page 15: ...ot to hammer under abnormal condition Apply same direction of boom force in line with the chisel and place the chisel in the rock with hammering surface as vertical as possible If hammering surface is oblique the chisel may slip during hammering This causes the chisel to seize and to be broken and piston to be damaged When breaking fully stabilize the chisel first and then select the point of the ...

Page 16: ...g With breaker mounted on carrier apply down pressure on the chisel and fill the cavity with recommended grease through the grease nipple When operating the breaker you must use ear and body protection You must use ear and breathing protection when the breaker is operating Accumulator type Danger Pay Attention to pressurized container Do not open without reading the manual or consulting with the a...

Page 17: ...ed hammering at the same place causes the chisel to wear out excessively Do not move rocks Avoid moving rocks with the side of the bracket because it is the major factor that causes broken bolts installed on the bracket chisel and will damage the boom and the arm Do not use chisel as a lever When breaking rocks by using chisel as a lever bolts and chisel may be broken too ...

Page 18: ... the specified engine speed Raising engine speed more than necessary does not strengthen hammering force but increases oil temperature to the detriment of pistons and valves Do not operate the breaker in water and mud Do not operate the breaker when all components except chisel is immersed in water and mud Piston and similar components may gather rust and become a damaged breaker at an early stage...

Page 19: ...e engine prior to operation Especially in winter the base machine engine should be warmed up for five to ten minutes 30 C 40 C 86 F 105 F before breaker operation Follow the instruction book for the base machine to warm up the engine Do not lift things with the breaker Lifting materials with a hanging wire in the bracket or chisel will not only cause damage to the breaker but also is very dangerou...

Page 20: ...broken The energy is absorbed by the chisel pins stop pins front head chisel pin area other breaker components and the excavator boom components Blank firing of this type can be experienced in trench work where obtaining striking contact with the work surface is difficult or the wrong chisel is used or in flat rock work where the operator fails to stop operation of the breaker when slippage fractu...

Page 21: ...nt Be careful that the hose should not be curved or bent Set and fix the pressure adjustor where it can be seen very clearly from the driver seat Remind that the hose connects to air compressor should not be interfered The location of the hose coupling should be on the upper part of the arm of the machine and set and fix the metal part of the hose coupling on the equipment When you set up the hose...

Page 22: ...n be damaged seriously Distribute the wires to operate the air compressor only when the breaker works Turn on the air compressor and control the air pressure adjuster with checking the situation of compressed air in the breaker after installation After finishing installation of the underwater operation system turn on the air compressor and notice following instructions before you use the breaker C...

Page 23: ... into the inside of breaker s When you use the under water operation system the period of the pouring grease related to the chisel should be 20 minutes or 30 minutes The amount of the pouring grease should be doubled compare to regular work For the safety of the product and the efficiency of the work use the auto greasing system during the work under the water When you finish the breaker job pleas...

Page 24: ...derwater kit Clean the air check valve hole on the cylinder Remove the air check valve with the standard tool Apply the O ring to the cylinder s air check valve hole and install it Connect the hose to the air check valve hole and install it Before underwater operation the breaker get into water pouring air into air check valve ...

Page 25: ... leakage Hydraulic pipes for breaker oil hoses Retighten securely Replace seriously damaged parts Abnormal oil leakage Connections of back head and cylinder Clearance between front head tool But small leakage is normal from front head Consult AJCE service station for further inspection 6 Maintenance 1 Daily breaker inspection Before starting operation be sure to inspect the breaker referring to th...

Page 26: ...en greasing press the tool against the ground Grease front head Level and contamination of hydraulic oil Conditions of hydraulic Oil Contamination of hydraulic oil carries with operating conditions The oil color tells the level of contamination Criteria for judging contamination is specifically set by AJCE When contamination is excessive drain and flush the hydraulic oil tank and fill it with a ne...

Page 27: ...0 Back head gas pressure F kg psi 16 5 235 16 5 235 16 5 235 16 5 235 16 5 235 16 5 235 16 5 235 16 5 235 17 0 242 18 0 256 Accumulator gas pressure D kg psi 55 782 55 782 58 826 60 854 Air check valve G kg m 16 18 16 18 16 18 16 18 16 18 16 18 16 18 16 18 16 18 16 18 Valve adjust nut H kg m 25 30 30 35 30 35 30 35 35 40 35 40 Adapter I kg m 16 18 16 18 16 18 24 26 32 35 32 35 32 35 35 40 35 40 35...

Page 28: ...e lower bush becomes large the piston the fail to fit into the chisel resulting to damage When the gap is over 9mm replace the upper bush together with the chisel Replacement Order Remove the snap ring and the chisel pin in order with a 330mm long steel bar When reassembling align groove in chisel to chisel pin hole and insert tool pin Reverse disassembly procedures to install the replacement tool...

Page 29: ...ials through processing heat treatment to post treatment Chisel materials are well stored and managed as to enable quality record tracing throughout normal chisel life span right from delivery However apart from the chisel quality chisel operating life may vary significantly according to operating conditions and methodology or according to the type of material worked on making it difficult to guar...

Page 30: ...sel out of range for blowing position Check lines Wash filter or replace Fill hydraulic oil Replace hydraulic oil rinse tank and replace hydraulic oil inside lines Call an authorized service man Refill N2 gas Re adjust reduction valve Rush down Tool by excavator operation Irregular impact Low accumulator gas pressure of bad accumulator Bad piston or valve sliding surface Piston moves down up to bl...

Page 31: ...lower bush interior Replace chisel Trouble Cause Remedy Gas leakage from the top of charging valve Defective or damaged charging valve Repair or replace charging valve Gas leakage between charging valve and back head Defective o ring in charging valve Charging valve loose in back head Replace Re tighten Gas leakage between cylinder and back head Defective o ring in back head Replace Gas leakage fr...

Page 32: ... oil applied D Between main valve and surface of cylinder Oil leakage from reassembly of breaker after overhaul Clean oil Check that seal is damaged Loosen bolts Replace with new seal E Between cylinder and back head Oil leakage Oil leaks again Loose tie rod nuts Damaged O ring Retighten Replace F Between cylinder and front head Oil is leaking Loose plugs assembled on the surface of cylinder Retig...

Page 33: ...f New mm inch Inside diameter of Reject mm inch MINI 35 1 38 37 1 46 100M 40 1 57 42 1 65 200M 45 1 77 47 1 85 300M 53 2 09 55 2 17 350M 60 2 36 62 2 44 400M 68 2 68 71 2 80 430M 75 2 95 78 3 07 450M 85 3 35 89 3 50 500M 100 3 94 105 4 13 600M 125 4 92 130 5 12 710M 135 5 31 140 5 51 810M 140 5 51 146 5 75 1000M 150 5 91 156 6 14 1200M 155 6 10 161 6 34 1400M 165 6 50 171 6 73 1500M 175 6 89 181 7...

Page 34: ...3 51 2 01 17 5 0 69 15 5 0 61 20 0 79 18 0 71 500M 60 2 36 57 2 24 17 5 0 69 15 5 0 61 26 1 02 24 0 94 600M 75 2 95 72 2 83 17 5 0 69 15 5 0 61 26 1 02 24 0 94 710M 82 3 23 79 3 11 17 5 0 69 15 5 0 61 26 1 02 24 0 94 810M 88 5 3 48 85 5 3 37 20 0 79 18 0 71 30 1 18 28 1 10 1000M 94 3 70 91 3 58 17 5 0 69 15 5 0 61 26 1 02 24 0 94 1200M 96 3 80 93 3 66 17 5 0 69 15 5 0 61 26 1 02 24 0 94 1400M 96 3...

Page 35: ...il and transformation of seals Model Length of New mm inch Length of Reject mm inch MINI 268 10 55 150 5 91 100M 297 11 69 200 7 87 200M 326 12 83 200 7 87 300M 330 12 99 200 7 87 350M 374 14 72 200 7 87 400M 425 16 73 250 9 84 430M 507 19 96 250 9 84 450M 564 22 20 250 9 84 500M 561 22 09 250 9 84 600M 650 25 59 300 11 81 710M 701 27 60 350 13 78 810M 762 30 00 400 15 75 1000M 854 33 62 450 17 72...

Page 36: ... recommended to tighten all nuts again by torque wrench or hammer wrench after 2 weeks or 20 hours operation from the first installation or replacement date of through bolt or side bolt 5 Tighten bolts and nuts without delay if any loosen found during regular check Loosen bolt or nut may cause oil leakage or breakage of bolt nut and related parts Part Name Regular check 6 months 600 hours 12 month...

Page 37: ...y Claim Report are included in each Operation Manual supplied with each unit of Hydraulic Breaker Damage occurred by transportation shall be claimed by Distributor directly to the transportation company AJCE will not warrant any damage that is occurred by incorrect or careless handling excessive stress normal wear and tear or similar cases not due to faults of AJCE Warranty Claim Report has to inc...

Page 38: ...used by loosen nut Valves 12 months 1 200 hours Scratch after 1 month or 100 hours Seal retainer 12 months 1 200 hours Scratch after 1 month or 100 hours Accumulator cover Accumulator body 12 months 1 200 hours Crack on accumulator body bolt area after 3 months or 300 hours This crack is to be caused by loosen bolt Distributor will keep the damaged products at least for 1 Year for inspection and a...

Page 39: ...ng at one spot for over 30 seconds although the chisel doesn t go down Upper bush Lower bush 3 months 300 hours Exceed wear limit Chisel pin 3 months 300 hours Exceed wear limit Crack on stop pin hole area This crack is to be caused by broken stop pin Blank firing non genuine chisel Stop pin Bush pin 3 month 300 hours Exceed wear limit Blank firing non genuine chisel non genuine chisel pin Bracket...

Page 40: ... l min g min Warranty Start Expiry Date Remarks I hereby acknowledge that the subject was delivered in satisfactory condition and operates properly and that I received the operation manual and instructions of its proper operation preventive maintenance and that all aspects of the standard warranty have been fully explained to me Delivery Acceptance Customer Dealer Delivery Installation Report Docu...

Page 41: ...del Year of Mfg AJCE Breaker Model Serial No Installation Date Operating Hours hours Description Details photos shall be provided to AJCE within 15 days from the claim date Otherwise the claim is not accepted Warranty Claim Report Document No Date ...

Page 42: ...AJCE PARTS LIST M SERIES MEDIUM LARGE RANGE 42 600M MAIN BODY ...

Page 43: ...SEAL RETAINER 1 19 IKH123 5 GAS SEAL 1 20 SPNS123 5 STEP SEAL 2 21 O RING 2 22 1BG150 O RING 3 A60300 VALVE ASSY 1 23 27 23 B60340 VALVE 1 24 B60350 VALVE PLUG 1 25 1BG60 O RING 1 26 1BG45 O RING 1 27 B60360 VALVE SLEEVE 1 28 B60610 BACK HEAD 1 D10640 GAS CHARGING VALVE ASSY 1 16 19 31 29 D10641 GAS CHARGING VALVE 1 30 D10642 GAS CHARGING VALVE PLUG 1 31 1BP16 O RING 1 A60500 FRONT HEAD ASSY TOP 1...

Page 44: ...T ASSY 4 46 49 46 C60710 THROUGH BOLT 4 47 C60720 THROUGH BOLT TOP NUT 4 48 C60730 THROUGH BOLT WASHER 4 49 C60740 THROUGH BOLT BOTTOM NUT 4 50 K60100 H WEDGE CHISEL 1 51 K60200 MOIL POINT 1 52 K60300 V WEDGE CHISEL 1 53 K60500 BLUNT CHISEL 1 54 K60600 CONE CHISEL 1 ...

Page 45: ...R 1 3 F60930 FRONT PLATE 2 4 F60940 FRONT SIDE PLATE 2 5 F45960 SIDE PLATE A 4 6 F50920 UPPER DAMPER 1 7 F18320 UPPER PLATE 1 8 HB2430110 HEX BOLT 12 9 SW24 SPRING WASHER 12 10 HN2430 HEX NUT 24 11 F60120 GUIDE BLOCK 1 12 1BP24 O RING 2 13 F50950 GUIDE DAMPER 1 14 F60140 COVER PLATE A 1 15 WB162035 WRENCH BOLT 7 16 SW16 SPRING WASHER 7 ...

Page 46: ... 1 18 RP1 IN OUT PLUG 2 19 RP884623 CHISEL PIN PLUG 3 20 RP4018 STOP PIN PLUG 8 21 RP4018X GREASE PLUG 1 22 RP1808022 ADAPTER PLUG 2 F18800 SIDE BOLT ASSY 1 23 25 23 F18810 SIDE BOLT 1 24 F18820 SIDE WASHER 2 25 F18830 SIDE NUT 2 26 1BP34 O RING 12 27 RP4006X AUTO PLUG 1 ...

Page 47: ...P BRACKET LEFT 1 F18800 SIDE BOLT ASSY 8 3 5 3 F18810 SIDE BOLT 8 4 F18820 SIDE WASHER 16 5 F18830 SIDE NUT 16 6 F18340 MOUNT CAP 1 7 HB2430110 HEX BOLT 12 8 SW24 SPRING WASHER 12 9 HN2430 HEX NUT 24 F18700 PIN BUSH ASSY 2 10 14 10 F18710 MOUNT PIN 2 11 F18720 T BUSH 4 12 F18730 STOP BAR 2 13 HB1620180 HEX BOLT 2 14 HN1620 HEX NUT 4 ...

Page 48: ...AJCE PARTS LIST M SERIES MEDIUM LARGE RANGE 48 710M MAIN BODY ...

Page 49: ...71130 SEAL RETAINER 1 19 IKH133 GAS SEAL 1 20 SPNS133 STEP SEAL 2 21 O RING 2 22 1BG165 O RING 3 A71300 VALVE ASSY 1 23 27 23 B71340 VALVE 1 24 B71350 VALVE PLUG 1 25 1BG65 O RING 1 26 1BG50 O RING 1 27 B71360 VALVE SLEEVE 1 28 B71610 BACK HEAD 1 D10640 GAS CHARGING VALVE ASSY 1 16 29 31 29 D10641 GAS CHARGING VALVE 1 30 D10642 GAS CHARGING VALVE PLUG 1 31 1BP16 O RING 1 A71500 FRONT HEAD ASSY TOP...

Page 50: ...5 C71710 THROUGH BOLT 4 46 C71720 THROUGH BOLT TOP NUT 4 47 C71730 THROUGH BOLT WASHER 4 48 C71740 THROUGH BOLT BOTTOM NUT 4 49 K71100 H WEDGE CHISEL 1 50 K71200 MOIL POINT 1 51 K71300 V WEDGE CHISEL 1 52 K71500 BLUNT CHISEL 1 53 K71600 CONE CHISEL 1 ...

Page 51: ...R 1 3 F71930 FRONT PLATE 2 4 F60940 FRONT SIDE PLATE 2 5 F71970 SIDE PLATE B 4 6 F71920 UPPER DAMPER 1 7 F28340 UPPER PLATE 1 8 HB3035140 HEX BOLT 12 9 SW30 SPRING WASHER 12 10 HN3035 HEX NUT 24 11 F60120 GUIDE BLOCK 1 12 1BP24 O RING 2 13 F50950 GUIDE DAMPER 1 14 F71140 COVER PLATE A 1 15 WB162035 WRENCH BOLT 7 16 SW16 SPRING WASHER 7 ...

Page 52: ... 1 18 RP1 IN OUT PLUG 2 19 RP884623 CHISEL PIN PLUG 3 20 RP4018 STOP PIN PLUG 8 21 RP4018X GREASE PLUG 1 22 RP1808022 ADAPTER PLUG 2 F18700 SIDE BOLT ASSY 1 23 25 23 F18710 SIDE BOLT 1 24 F18720 SIDE WASHER 2 25 F18730 SIDE NUT 2 26 1BP34 O RING 12 27 RP4006X AUTO PLUG 1 ...

Page 53: ...P BRACKET LEFT 1 F28800 SIDE BOLT ASSY 8 3 5 3 F28810 SIDE BOLT 8 4 F28820 SIDE WASHER 16 5 F28830 SIDE NUT 16 6 F28340 MOUNT CAP 1 7 HB3035140 HEX BOLT 12 8 SW30 SPRING WASHER 12 9 HN3035 HEX NUT 24 F28700 PIN BUSH ASSY 2 10 14 10 F28710 MOUNT PIN 2 11 F28720 T BUSH 4 12 F28730 STOP BAR 2 13 HB1620180 HEX BOLT 2 14 HN1620 HEX NUT 4 ...

Page 54: ...AJCE PARTS LIST M SERIES MEDIUM LARGE RANGE 54 810M MAIN BODY ...

Page 55: ...0 SEAL RETAINER ASSY 1 19 24 19 B81130 SEAL RETAINER 1 20 IKH138 GAS SEAL 1 21 SPNS138 STEP SEAL 2 22 O RING 2 23 SRTN138 BUFFER RING 1 24 1BG180 O RING 3 F28200 ACCUMULATOR ASSY 1 25 41 25 B28210 ACCUMULATOR BODY 1 26 1BG80 O RING 1 27 4BG80 BACKUP RING 1 28 B28220 ACCUMULATOR COVER 1 29 C28510 DIAPHRAGM 1 D28250 ACC CHARGING VALVE ASSY 1 30 34 30 D28251 ACC CHARGING VALVE 1 31 1AP5 O RING 1 32 D...

Page 56: ...BUSH BOX 1 54 C81560 BUSH PIN 2 55 RP30 RUBBER PLUG 2 56 SR30 SNAP RING 2 57 C81520 UPPER BUSH 1 58 C81540 CHISEL PIN 2 59 C28550 STOP PIN 2 60 RP20 RUBBER PLUG 2 61 SR21 SNAP RING 2 62 D10590 GREASE NIPPLE 2 63 WP1 4 WRENCH PLUG 5 A81700 THROUGH BOLT ASSY 4 64 67 64 C81710 THROUGH BOLT 4 65 C81720 THROUGH BOLT TOP NUT 4 66 C81730 THROUGH BOLT WASHER 4 67 C81740 THROUGH BOLT BOTTOM NUT 4 D81380 AB...

Page 57: ...R 1 3 F81930 FRONT PLATE 2 4 F81940 FRONT SIDE PLATE 2 5 F71970 SIDE PLATE B 4 6 F81920 UPPER DAMPER 1 7 F28340 UPPER PLATE 1 8 HB3035140 HEX BOLT 12 9 SW30 SPRING WASHER 12 10 HN3035 HEX NUT 24 11 F81120 GUIDE BLOCK 1 12 1BP24 O RING 2 13 F81950 GUIDE DAMPER 1 14 F81140 COVER PLATE A 1 15 WB162035 WRENCH BOLT 7 16 SW16 SPRING WASHER 7 ...

Page 58: ... 1 18 RP1 IN OUT PLUG 2 19 RP884623 CHISEL PIN PLUG 4 20 RP4018 STOP PIN PLUG 8 21 RP4018X GREASE PLUG 1 22 RP1808022 ADAPTER PLUG 2 F28800 SIDE BOLT ASSY 1 23 25 23 F28810 SIDE BOLT 1 24 F28820 SIDE WASHER 2 25 F28830 SIDE NUT 2 26 1BP34 O RING 12 27 RP4006X AUTO PLUG 1 ...

Page 59: ...P BRACKET LEFT 1 F28800 SIDE BOLT ASSY 8 3 5 3 F28810 SIDE BOLT 8 4 F28820 SIDE WASHER 16 5 F28830 SIDE NUT 16 6 F28340 MOUNT CAP 1 7 HB3035140 HEX BOLT 12 8 SW30 SPRING WASHER 12 9 HN3035 HEX NUT 24 F28700 PIN BUSH ASSY 2 10 14 10 F28710 MOUNT PIN 2 11 F28720 T BUSH 4 12 F28730 STOP BAR 2 13 HB1620180 HEX BOLT 2 14 HN1620 HEX NUT 4 ...

Page 60: ...AJCE PARTS LIST M SERIES MEDIUM LARGE RANGE 60 1000M MAIN BODY ...

Page 61: ...STON 1 A100130 SEAL RETAINER ASSY 1 19 24 19 B100130 SEAL RETAINER 1 20 IKH147 GAS SEAL 1 21 SPNS147F STEP SEAL 2 22 O RING 2 23 SRTN147 BUFFER RING 1 24 1BG190 O RING 3 F28200 ACCUMULATOR ASSY 1 25 41 25 B28210 ACCUMULATOR BODY 1 26 1BG80 O RING 1 27 4BG80 BACKUP RING 1 28 B28220 ACCUMULATOR COVER 1 29 C28510 DIAPHRAGM 1 D28250 ACC CHARGING VALVE ASSY 1 30 34 30 D28251 ACC CHARGING VALVE 1 31 1AP...

Page 62: ...H BOX 1 54 C71560 BUSH PIN 2 C100560 S N 001 154 55 RP26 RUBBER PLUG 2 56 SR26 SNAP RING 2 57 C100520 UPPER BUSH 1 58 C100540 CHISEL PIN 2 59 C100550 STOP PIN 2 60 RP18 RUBBER PLUG 2 61 SR19 SNAP RING 2 62 D10590 GREASE NIPPLE 2 63 WP1 4 WRENCH PLUG 4 A100700 THROUGH BOLT ASSY 4 64 67 64 C100710 THROUGH BOLT 4 65 C100720 THROUGH BOLT TOP NUT 4 66 C100730 THROUGH BOLT WASHER 4 67 C100740 THROUGH BO...

Page 63: ... 1 3 F100930 FRONT PLATE 2 4 F100940 FRONT SIDE PLATE 2 5 F71970 SIDE PLATE B 4 6 F81920 UPPER DAMPER 1 7 F38340 UPPER PLATE 1 8 HB3035140 HEX BOLT 12 9 SW30 SPRING WASHER 12 10 HN3035 HEX NUT 24 11 F100120 GUIDE BLOCK 1 12 1BP24 O RING 2 13 F38950 GUIDE DAMPER 1 14 F100140 COVER PLATE A 1 15 WB162035 WRENCH BOLT 7 16 SW16 SPRING WASHER 7 ...

Page 64: ... 1 18 RP1 IN OUT PLUG 2 19 RP1236023 CHISEL PIN PLUG 4 20 RP4022 STOP PIN PLUG 8 21 RP4023X GREASE PLUG 1 22 RP1808022 ADAPTER PLUG 2 F28800 SIDE BOLT ASSY 1 23 25 23 F28810 SIDE BOLT 1 24 F28820 SIDE WASHER 2 25 F28830 SIDE NUT 2 26 1BP34 O RING 12 27 RP4006X AUTO PLUG 1 ...

Page 65: ... BRACKET LEFT 1 F100800 SIDE BOLT ASSY 8 3 5 3 F100810 SIDE BOLT 8 4 F100820 SIDE WASHER 16 5 F100830 SIDE NUT 16 6 F38340 MOUNT CAP 1 7 HB3035140 HEX BOLT 12 8 SW30 SPRING WASHER 12 9 HN3035 HEX NUT 24 F38700 PIN BUSH ASSY 2 10 14 10 F38710 MOUNT PIN 2 11 F38720 T BUSH 4 12 F38730 STOP BAR 2 13 HB1620190 HEX BOLT 2 14 HN1620 HEX NUT 4 ...

Page 66: ...AJCE PARTS LIST M SERIES MEDIUM LARGE RANGE 66 1200M MAIN BODY ...

Page 67: ...ETAINER ASSY 1 19 24 19 B120130 SEAL RETAINER 1 20 IKH157 GAS SEAL 1 21 SPNS157 STEP SEAL 2 22 O RING 2 23 SRTN157 BUFFER RING 1 24 1BG195 O RING 3 F120200 ACCUMULATOR ASSY 1 5 25 40 25 B120210 ACCUMULATOR BODY 1 B120211 S N 001 1706 26 1BG95 O RING 1 27 4BG95 BACKUP RING 1 28 B120220 ACCUMULATOR COVER 1 29 C120510 DIAPHRAGM 1 D28250 ACC CHARGING VALVE ASSY 1 5 30 33 30 D28251 ACC CHARGING VALVE 1...

Page 68: ...2 55 SR26 SNAP RING 2 56 C120520 UPPER BUSH 1 57 C120540 CHISEL PIN 2 58 C120550 STOP PIN 2 59 RP18 RUBBER PLUG 2 60 SR19 SNAP RING 2 61 D10590 GREASE NIPPLE 2 62 WP1 4 WRENCH PLUG 5 A120700 THROUGH BOLT ASSY 4 63 66 63 C120710 THROUGH BOLT 4 64 C120720 THROUGH BOLT TOP NUT 4 65 C100730 THROUGH BOLT WASHER 4 66 C100740 THROUGH BOLT BOTTOM NUT 4 D81380 ABF ADJUSTER ASSY 1 67 70 67 D81381 ABF ADJUST...

Page 69: ...0930 FRONT PLATE 2 4 F120940 FRONT SIDE PLATE 2 5 F45970 SIDE PLATE A 2 6 F71970 SIDE PLATE B 5 7 F120920 UPPER DAMPER 1 F120921 133T 8 F38340 UPPER PLATE 1 9 HB3035140 HEX BOLT 12 10 SW30 SPRING WASHER 12 11 HN3035 HEX NUT 24 12 F120120 GUIDE BLOCK 1 13 1BP24 O RING 2 14 F120950 GUIDE DAMPER 1 15 F120140 COVER PLATE A 1 16 WB162035 WRENCH BOLT 7 ...

Page 70: ... PLATE B 1 19 RP1 1 4 IN OUT PLUG 2 20 RP1236023 CHISEL PIN PLUG 4 21 RP4022 STOP PIN PLUG 8 22 RP4023X GREASE PLUG 1 23 RP1808022 ADAPTER PLUG 2 F100800 SIDE BOLT ASSY 1 24 26 24 F100810 SIDE BOLT 1 25 F100820 SIDE WASHER 2 26 F100830 SIDE NUT 2 27 1BP34 O RING 14 28 RP4006X AUTO PLUG 1 ...

Page 71: ...OP BRACKET LEFT 1 F48800 SIDE BOLT ASSY 8 3 5 3 F48810 SIDE BOLT 8 4 F48820 SIDE WASHER 16 5 F48830 SIDE NUT 16 6 F38340 MOUNT CAP 1 7 HB3035140 HEX BOLT 12 8 SW30 SPRING WASHER 12 9 HN3035 HEX NUT 24 F38700 PIN BUSH ASSY 2 10 14 10 F38710 MOUNT PIN 2 11 F38720 T BUSH 4 12 F38730 STOP BAR 2 13 HB1620200 HEX BOLT 2 14 HN1620 HEX NUT 4 ...

Page 72: ...AJCE PARTS LIST M SERIES MEDIUM LARGE RANGE 72 1400M MAIN BODY ...

Page 73: ...INER ASSY 1 19 24 19 B140130 SEAL RETAINER 1 20 IKH172 GAS SEAL 1 21 SPNS172 STEP SEAL 2 22 568365 O RING 2 23 SRTN172 BUFFER RING 1 24 1BG210 O RING 4 F120200 ACCUMULATOR ASSY 1 25 41 25 B120210 ACCUMULATOR BODY 1 B120211 S N 001 208 26 1BG95 O RING 2 27 4BG95 BACKUP RING 1 28 B120220 ACCUMULATOR COVER 1 29 C120510 DIAPHRAGM 1 D28250 ACC CHARGING VALVE ASSY 1 30 34 30 D28251 ACC CHARGING VALVE 1 ...

Page 74: ...G 2 55 SR26 SNAP RING 2 56 C140520 UPPER BUSH 1 57 C140540 CHISEL PIN 2 58 C120550 STOP PIN 2 59 RP18 RUBBER PLUG 2 60 SR19 SNAP RING 2 61 D10590 GREASE NIPPLE 2 62 WP1 4 WRENCH PLUG 5 A140700 THROUGH BOLT ASSY 4 63 66 63 C140710 THROUGH BOLT 4 64 C140720 THROUGH BOLT TOP NUT 4 65 C140730 THROUGH BOLT WASHER 4 66 C140740 THROUGH BOTTOM NUT 4 D81380 ABF ADJUSTER ASSY 1 68 70 67 D81381 ABF ADJUSTER ...

Page 75: ...140930 FRONT PLATE 2 4 F140940 FRONT SIDE PLATE 2 5 F45970 SIDE PLATE A 2 6 F71970 SIDE PLATE B 5 7 F48920 UPPER DAMPER 1 F48921 150T 8 F48340 UPPER PLATE 1 9 HB3630160 HEX BOLT 12 10 SW36 SPRING WASHER 12 11 HN3630 HEX NUT 24 12 F140120 GUIDE BLOCK 1 13 1BP24 O RING 2 14 F48950 GUIDE DAMPER 1 15 F140140 COVER PLATE A 1 16 WB162035 WRENCH BOLT 7 ...

Page 76: ... PLATE B 1 19 RP1 1 4 IN OUT PLUG 2 20 RP1457431 CHISEL PIN PLUG 4 21 RP4028 STOP PIN PLUG 8 22 RP4028X GREASE PLUG 1 23 RP1509032 ADAPTER PLUG 2 F140800 SIDE BOLT ASSY 1 24 26 24 F140810 SIDE BOLT 1 25 F140820 SIDE WASHER 2 26 F140830 SIDE NUT 2 27 1BP34 O RING 14 28 RP4006X AUTO PLUG 1 ...

Page 77: ...P BRACKET LEFT 1 F48800 SIDE BOLT ASSY 10 3 5 3 F48810 SIDE BOLT 10 4 F48820 SIDE WASHER 20 5 F48830 SIDE NUT 20 6 F48340 MOUNT CAP 1 7 HB3630160 HEX BOLT 12 8 SW36 SPRING WASHER 12 9 HN3630 HEX NUT 24 F48700 PIN BUSH ASSY 2 10 14 10 F48710 MOUNT PIN 2 11 F48720 T BUSH 4 12 F48730 STOP BAR 2 13 HB1620200 HEX BOLT 2 14 HN1620 HEX NUT 4 ...

Page 78: ...AJCE PARTS LIST M SERIES MEDIUM LARGE RANGE 78 1500M MAIN BODY ...

Page 79: ... RETAINER ASSY 1 19 24 19 B150130 SEAL RETAINER 1 20 IKH177 GAS SEAL 1 21 SPNS177 STEP SEAL 2 22 568366 O RING 2 23 SRTN177 BUFFER RING 1 24 1BG210 O RING 3 F150200 ACCUMULATOR ASSY 1 25 41 25 B150210 ACCUMULATOR BODY 1 B150211 S N 001 352 26 1BG95 O RING 1 27 4BG95 BACKUP RING 1 28 B150220 ACCUMULATOR COVER 1 29 C150510 DIAPHRAGM 1 D28250 ACC CHARGING VALVE ASSY 1 30 34 30 D28251 ACC CHARGING VAL...

Page 80: ...SNAP RING 2 56 C150520 UPPER BUSH 1 57 C150540 CHISEL PIN 2 58 C120560 STOP PIN 2 C150550 S N 001 138 59 RP26 RUBBER PLUG 2 60 SR26 SNAP RING 2 61 D10590 GREASE NIPPLE 2 62 WP1 4 WRENCH PLUG 5 A150700 THROUGH BOLT ASSY 4 63 66 63 C150710 THROUGH BOLT 4 64 C150720 THROUGH BOLT TOP NUT 4 65 C140730 THROUGH BOLT WASHER 4 66 C140740 THROUGH BOLT BOTTOM NUT 4 D81380 ABF ADJUSTER ASSY 1 67 70 67 D81381 ...

Page 81: ...1 3 F150930 FRONT PLATE 2 4 F150940 FRONT SIDE PLATE 2 5 F45970 SIDE PLATE A 2 6 F71970 SIDE PLATE B 5 7 F150920 UPPER DAMPER 1 8 F48340 UPPER PLATE 1 9 HB3630160 HEX BOLT 12 10 SW36 SPRING WASHER 12 11 HN3630 HEX NUT 24 12 F150120 GUIDE BLOCK 1 13 1BP24 O RING 2 14 F48950 GUIDE DAMPER 1 15 F150140 COVER PLATE A 1 16 WB162035 WRENCH BOLT 7 ...

Page 82: ...ER PLATE B 1 19 RP1 1 4 IN OUT PLUG 2 20 RP1457431 CHISEL PIN PLUG 4 21 RP4028 STOP PIN PLUG 8 22 RP4028X GREASE PLUG 1 23 RP1509032 ADAPTER PLUG 2 F48800 SIDE BOLT ASSY 1 24 26 24 F48810 SIDE BOLT 1 25 F48820 SIDE WASHER 2 26 F48830 SIDE NUT 2 27 1BP34 O RING 14 28 RP4006X AUTO PLUG 1 ...

Page 83: ... BRACKET LEFT 1 F150800 SIDE BOLT ASSY 8 3 5 3 F150810 SIDE BOLT 10 4 F150820 SIDE WASHER 20 5 F150830 SIDE NUT 20 6 F48340 MOUNT CAP 1 7 HB3630160 HEX BOLT 12 8 SW36 SPRING WASHER 12 9 HN3630 HEX NUT 24 F48700 PIN BUSH ASSY 2 10 14 10 F48710 MOUNT PIN 2 11 F48720 T BUSH 4 12 F48730 STOP BAR 2 13 HB1620220 HEX BOLT 2 14 HN1620 HEX NUT 4 ...

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