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Subject to change without notice  |  83059200dUK – Translation of the original operating manual |  ait-deutschland GmbH

The plugs supplied are only suitable for use with the 

following types of walls:

 

Concrete

 

Solid lightweight concrete blocks

 

Cavity block made of lightweight concrete

 

Cellular concrete

 

● Prestressed concrete - hollow ceiling/floor slabs

 

Natural stone with dense, close-grained micro-

structure

 

Solid calcium silicate blocks

 

Perforated calcium silicate blocks

 

Solid bricks

 

Vertically perforated (honeycomb) bricks

 

● Hollow floors/ceilings made of clay bricks, con

-

crete or similar

 

Solid gypsum boards

 

● Gypsum boards and gypsum fibre boards

 

Particle boards

The board material must be dimensioned with 

sufficient thickness to ensure secure fixing.

Appropriate  fixing  material  must  be  provided  on  site 

for other types of wall constructions.

ATTENTION

Leaving a gap between the unit and the wall helps 

back ventilation and may not be sealed or closed 

off.

Cable glands must be laid at a distance of at least 2 

cm from the hydraulic module.

5.3  Installation / hydraulic connection 

to heating circuit

 NOTE

Before connection to the heating system, the 

heating circuit must be thoroughly flushed.

  „Dimensioned drawings and drill patterns“, from 

page 20

 

Secure all connections against twisting.

 

Cross-sections and lengths of the pipes for the 

heating circuit are adequately dimensioned. In 

doing so, always that the connection pipework 

between the heat pump and hydraulic module are 

also taken into account

 

The free pressing of the recirculating pump 

produces at least the minimum throughput 

required for the unit type (refer to “Free pressing”, 

page 19).

 

The cables for the heating are fixed to the wall or 

ceiling via a fixed point.

 

Insert the vent at the highest point of the heating 

circuit.

 

► Take  off  the  hood  at  the  front  of  the  hydraulic 

module.

On the inside of the hood, there is a tongue-and-

groove joint along the circumference.

Lock the hood into the groove on the housing.

The connections for the heating circuit are located on 

the underside of the device.

5.4  Safety module

The safety module for the heating circuit is in the extra 

box.

Install the safety module at the connection provided 

on the top of the device.

The safety discharge of the safety valve must be 

discharged into the drain via a funnel waste trap in 

accordance with the respective current standards, 

guidelines and directives.
It is essential that the safety discharge is connected!

5.5  Expansion vessel

The expansion vessel for the heating circuit is 

integrated. Always check whether the size of the 

expansion vessel is large enough for the system. 

If necessary, an additional expansion vessel must 

be installed on site in accordance with the relevant 

standards and guidelines.

 NOTE

The admission pressure of the expansion 

vessel must be adjusted to the system 

(approx.  0.5  bar  less  than  the  system  filling 

pressure) in accordance with the calculation 

to the relevant standards (EN 12828).

Summary of Contents for HDV 12-3

Page 1: ...UK 83059200dUK Translation of the original operating manual Operating Manual Hydraulic module Accessory for heat pumps...

Page 2: ...5 5 Expansion vessel 9 6 Electrical installation 10 7 Installing the control panel 12 8 Flushing filling and venting the system 13 8 1 Heating water quality 13 8 2 Flush and fill the heating and domes...

Page 3: ...al hydraulic integration Operating manual of the heating and heat pump controller Brief description of the heat pump controller Operating manual of the expansion board accessories Log book Heat pump m...

Page 4: ...re working Only allow qualified personnel with electrical training to carry out work on the electrical and electronic systems Allow qualified skilled personnel only to do any other work on the system...

Page 5: ...hangers will be damaged Fill the system exclusively with deionised heating water VE water or VDI 2035 water 3 Operation and maintenance NOTE The unit is operated via the control panel of the heating a...

Page 6: ...5 Nuts M10 washers 3 each 6 Plugs for wall mounting 3 1 Inspect the delivery for outwardly visible signs of damage 2 Inspect the scope of supply for completeness Any defects or incorrect deliveries mu...

Page 7: ...9 1 3 H D V 12 3 1 Heating circuit filling and drain valve 2 Supply outlet 3 Supply sensor 4 Heating circuit recirculating pump energy efficient circulation pump 5 Expansion vessel 6 Control voltage...

Page 8: ...schild siehe Typenschild Transport with a pallet truck Transport the device to the installation location while it is still packaged Transport with handcart 1 Load the hydraulic module with the undersi...

Page 9: ...In doing so always that the connection pipework between the heat pump and hydraulic module are also taken into account 9 9 The free pressing of the recirculating pump produces at least the minimum th...

Page 10: ...and bus cables from the hydraulic module to the plug in points on the heat pump NOTE For dual output controlled heat pumps the lines 8 m are already connected to the heat pump 2 Couple the connectors...

Page 11: ...Control voltage 8 Load Compressor 9 Sub distribution Terminal diagram for the respective model from page 23 NOTE The control panel of the heating and heat pump controller can be connected to a comput...

Page 12: ...for HV 12 3 1 There are 4 hooks at the rear of the control panel which are used to hook the control panel onto the switchgear compartment panel 2 Press the hooked in control panel downwards until it l...

Page 13: ...he safety valve is connected Ensure that the set pressure of the safety valve is not exceeded NOTE The venting program on the controller can also be used to support the flushing and venting process It...

Page 14: ...ed 1 Return domestic hot water 2 Return hot water 3 Supply hot water domestic hot water 4 Filling stop cock 5 Heat pump 6 Drain Switching valve operating manual Example for integration of storage tank...

Page 15: ...12 Faults Read out the cause of the fault via the diagnostics program of the heating and heat pump controller Contact the local partner of the manufacturer or the factory s customer service Have the...

Page 16: ...protected against being switched back on again Separate components by their materials 13 2 Disposal and recycling Recycle or ensure proper disposal of unit components and packaging materials in accor...

Page 17: ...for heat pump 1 phase A 1 N PE 230V 50Hz B16 1 N PE 230V 50Hz B16 Voltage code all pole fuse protection for heat pump 3 phases A 3 N PE 400V 50Hz B16 Voltage code Control voltage fuse protection A 1 N...

Page 18: ...protection for heat pump 1 phase A 1 N PE 230V 50Hz B16 1 N PE 230V 50Hz B16 Voltage code all pole fuse protection for heat pump 3 phases A Voltage code Control voltage fuse protection A 1 N PE 230V...

Page 19: ...8 0 9 0 0 0 5 1 0 1 5 2 0 2 5 3 0 pmax bar pmax p m3 h Bezeichnung Datei 823282 Freie Pressung HV 9 1_3 nd M Ersteller Datum PEP 013 2016 D ring 17 07 2017 823282 Seite 1 1 Zeichnungsnummer Legende V...

Page 20: ...9396a Technische nderungen vorbehalten Alle Ma e in mm A Vorderansicht D Seitenansicht von rechts A D Das Hydraulikmodul wird im Heizungsvorlauf installiert 4 3 2 1 A B C D E F 4 3 2 1 Schutzvermerk I...

Page 21: ...in mm A Vorderansicht D Seitenansicht von rechts Das Hydraulikmodul wird im Heizungsvorlauf installiert A D Technische nderungen vorbehalten 4 3 2 1 A B C D E F 4 3 2 1 Schutzvermerk ISO 16016 beacht...

Page 22: ...Ma stab 1 50 Datum Name Erstellt Gepr Norm 26 5 2011 Aepfelbach 10 6 2011 Aepfelbach toleranz Allgemein DIN ISO 2768 c Oberfl chen ArtikelNr 600 200 170 1455 FS PS OKF 500 885 FS Legende 819488 Alle M...

Page 23: ...pump Pump for mixing circuit 1 Energy supplier contact closed on release bridge if no blocking interval Energy supplier contact closed on release bridge if no blocking interval External sensor Access...

Page 24: ...p for mixing circuit 1 Energy supplier contact closed on release bridge if no blocking interval Energy supplier contact closed on release bridge if no blocking interval External sensor Accessories Pro...

Page 25: ...pply additional heating output Terminal strip in the switch box N PE distribution for external 230V devices Power supply WP 831222 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 1 3 4 5 6 7...

Page 26: ...h box power supply additional heating output Terminal strip in the switch box N PE distribution for external 230V devices Power supply WP 831223 1 2 3 4 5 6 7 8 A B C D E F A B C D E F Blatt Bl 1 1 AI...

Page 27: ...power supply additional heating output Terminal strip in the switch box N PE distribution for external 230V devices Power supply WP 831221 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 1 3...

Page 28: ...nector input Unit connection Power supply WP connector MOD Bus Additional heating output connector input 817443a X8 3 N PE 400V 50Hz X100 3 N PE 400V 50Hz K10 X200 X10 X20 X6 X11 K11 1 2 3 4 5 6 7 8 A...

Page 29: ...istor Resistor Safety temperature limiter additional heating Power supply controller 230V Additional heating output connector input 817443a X4 EVU 4 64kOhm X3 2 HMD6 10 0kOhm HMD9 11 0kOhm Q5 X3 1 X40...

Page 30: ...or input Unit connection Power supply WP connector LIN Bus Additional heating output connector input 817445b X8 3 N PE 400V 50Hz X100 1 N PE 230V 50Hz K10 X10 X20 X6 X11 X200 K11 1 2 3 4 5 6 7 8 A B C...

Page 31: ...dditional heating Power supply controller 230V Control connector Additional heating output connector input 817445b X4 EVU X3 2 HMD6LWD 10 5kOhm HMD9LWD 11 5kOhm Q5 X300 1 N PE 230V 50Hz X3 1 X400 STB...

Page 32: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf www ait deutschland eu UK...

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