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Subject to change without notice  |  83059200dUK – Translation of the original operating manual |  ait-deutschland GmbH

5  Transport, installation and 

assembly

5.1  Unpacking and transport

Notes on safe transport

The unit is heavy (refer to „Technical data / Scope of 

supply“, from page 17). There is a risk of injuries or 

damage to property if the unit falls down or overturns.
There is a risk of cutting your hands on sharp edges 

of the unit.

 

Wear cut resistant protective gloves.

The hydraulic connections are not designed for 

mechanical loads.

 

Do not lift or transport the unit by the hydraulic 

connections. 

Transport the unit preferably with a pallet truck, 

alternatively with a handcart or by carrying
To prevent damage during transport, always transport 

the  unit  to  final  installation  location  in  its  original 

packaging.

ATTENTION

The unit must neither be lifted up nor transported 

by the switch box.

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D - 95359 Kasendorf

Industriestraße 3

Alpha-InnoTec GmbH

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Transport with a pallet truck

 

Transport the device to the installation location 

while it is still packaged.

Transport with handcart

1.  Load the hydraulic module with the underside of 

the unit on the handcart.

2.  Secure the hydraulic module to the handcart with 

lashing straps.

Carrying the unit

 

Transport the hydraulic module to the installation 

location.

Unpacking

1. 

Remove plastic films and cardboard. Ensure that 

you do not damage the unit.

2.  Dispose of the transport and packaging material 

in an environmentally friendly way and in 

accordance with local regulations.

INSTALLATION

5.2  Installation location

ATTENTION

Install the unit inside buildings only.
The installation area must be frost-free and dry. It must 

fulfil the relevant local regulations.

Observe safety and service clearances.

  “Installation plans“, page 22 and „Dimensioned 

drawings and drill patterns“, from page 20

ATTENTION

Ensure the wall has the necessary load-bearing ca-

pacity.
Possible installation situation, example HV 9-1/3 with 

integration of storage tank in series

1  Hydraulic module

2  Buffer tank 

3  Domestic hot water tank

1.  Mark holes to be drilled with the help of the drill-

hole template.

2. 

Take off the front hood.

3. 

Use  the  plugs  and  screws  supplied  to  fix  the 

hydraulic module onto the wall:

Summary of Contents for HDV 12-3

Page 1: ...UK 83059200dUK Translation of the original operating manual Operating Manual Hydraulic module Accessory for heat pumps...

Page 2: ...5 5 Expansion vessel 9 6 Electrical installation 10 7 Installing the control panel 12 8 Flushing filling and venting the system 13 8 1 Heating water quality 13 8 2 Flush and fill the heating and domes...

Page 3: ...al hydraulic integration Operating manual of the heating and heat pump controller Brief description of the heat pump controller Operating manual of the expansion board accessories Log book Heat pump m...

Page 4: ...re working Only allow qualified personnel with electrical training to carry out work on the electrical and electronic systems Allow qualified skilled personnel only to do any other work on the system...

Page 5: ...hangers will be damaged Fill the system exclusively with deionised heating water VE water or VDI 2035 water 3 Operation and maintenance NOTE The unit is operated via the control panel of the heating a...

Page 6: ...5 Nuts M10 washers 3 each 6 Plugs for wall mounting 3 1 Inspect the delivery for outwardly visible signs of damage 2 Inspect the scope of supply for completeness Any defects or incorrect deliveries mu...

Page 7: ...9 1 3 H D V 12 3 1 Heating circuit filling and drain valve 2 Supply outlet 3 Supply sensor 4 Heating circuit recirculating pump energy efficient circulation pump 5 Expansion vessel 6 Control voltage...

Page 8: ...schild siehe Typenschild Transport with a pallet truck Transport the device to the installation location while it is still packaged Transport with handcart 1 Load the hydraulic module with the undersi...

Page 9: ...In doing so always that the connection pipework between the heat pump and hydraulic module are also taken into account 9 9 The free pressing of the recirculating pump produces at least the minimum th...

Page 10: ...and bus cables from the hydraulic module to the plug in points on the heat pump NOTE For dual output controlled heat pumps the lines 8 m are already connected to the heat pump 2 Couple the connectors...

Page 11: ...Control voltage 8 Load Compressor 9 Sub distribution Terminal diagram for the respective model from page 23 NOTE The control panel of the heating and heat pump controller can be connected to a comput...

Page 12: ...for HV 12 3 1 There are 4 hooks at the rear of the control panel which are used to hook the control panel onto the switchgear compartment panel 2 Press the hooked in control panel downwards until it l...

Page 13: ...he safety valve is connected Ensure that the set pressure of the safety valve is not exceeded NOTE The venting program on the controller can also be used to support the flushing and venting process It...

Page 14: ...ed 1 Return domestic hot water 2 Return hot water 3 Supply hot water domestic hot water 4 Filling stop cock 5 Heat pump 6 Drain Switching valve operating manual Example for integration of storage tank...

Page 15: ...12 Faults Read out the cause of the fault via the diagnostics program of the heating and heat pump controller Contact the local partner of the manufacturer or the factory s customer service Have the...

Page 16: ...protected against being switched back on again Separate components by their materials 13 2 Disposal and recycling Recycle or ensure proper disposal of unit components and packaging materials in accor...

Page 17: ...for heat pump 1 phase A 1 N PE 230V 50Hz B16 1 N PE 230V 50Hz B16 Voltage code all pole fuse protection for heat pump 3 phases A 3 N PE 400V 50Hz B16 Voltage code Control voltage fuse protection A 1 N...

Page 18: ...protection for heat pump 1 phase A 1 N PE 230V 50Hz B16 1 N PE 230V 50Hz B16 Voltage code all pole fuse protection for heat pump 3 phases A Voltage code Control voltage fuse protection A 1 N PE 230V...

Page 19: ...8 0 9 0 0 0 5 1 0 1 5 2 0 2 5 3 0 pmax bar pmax p m3 h Bezeichnung Datei 823282 Freie Pressung HV 9 1_3 nd M Ersteller Datum PEP 013 2016 D ring 17 07 2017 823282 Seite 1 1 Zeichnungsnummer Legende V...

Page 20: ...9396a Technische nderungen vorbehalten Alle Ma e in mm A Vorderansicht D Seitenansicht von rechts A D Das Hydraulikmodul wird im Heizungsvorlauf installiert 4 3 2 1 A B C D E F 4 3 2 1 Schutzvermerk I...

Page 21: ...in mm A Vorderansicht D Seitenansicht von rechts Das Hydraulikmodul wird im Heizungsvorlauf installiert A D Technische nderungen vorbehalten 4 3 2 1 A B C D E F 4 3 2 1 Schutzvermerk ISO 16016 beacht...

Page 22: ...Ma stab 1 50 Datum Name Erstellt Gepr Norm 26 5 2011 Aepfelbach 10 6 2011 Aepfelbach toleranz Allgemein DIN ISO 2768 c Oberfl chen ArtikelNr 600 200 170 1455 FS PS OKF 500 885 FS Legende 819488 Alle M...

Page 23: ...pump Pump for mixing circuit 1 Energy supplier contact closed on release bridge if no blocking interval Energy supplier contact closed on release bridge if no blocking interval External sensor Access...

Page 24: ...p for mixing circuit 1 Energy supplier contact closed on release bridge if no blocking interval Energy supplier contact closed on release bridge if no blocking interval External sensor Accessories Pro...

Page 25: ...pply additional heating output Terminal strip in the switch box N PE distribution for external 230V devices Power supply WP 831222 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 1 3 4 5 6 7...

Page 26: ...h box power supply additional heating output Terminal strip in the switch box N PE distribution for external 230V devices Power supply WP 831223 1 2 3 4 5 6 7 8 A B C D E F A B C D E F Blatt Bl 1 1 AI...

Page 27: ...power supply additional heating output Terminal strip in the switch box N PE distribution for external 230V devices Power supply WP 831221 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 1 3...

Page 28: ...nector input Unit connection Power supply WP connector MOD Bus Additional heating output connector input 817443a X8 3 N PE 400V 50Hz X100 3 N PE 400V 50Hz K10 X200 X10 X20 X6 X11 K11 1 2 3 4 5 6 7 8 A...

Page 29: ...istor Resistor Safety temperature limiter additional heating Power supply controller 230V Additional heating output connector input 817443a X4 EVU 4 64kOhm X3 2 HMD6 10 0kOhm HMD9 11 0kOhm Q5 X3 1 X40...

Page 30: ...or input Unit connection Power supply WP connector LIN Bus Additional heating output connector input 817445b X8 3 N PE 400V 50Hz X100 1 N PE 230V 50Hz K10 X10 X20 X6 X11 X200 K11 1 2 3 4 5 6 7 8 A B C...

Page 31: ...dditional heating Power supply controller 230V Control connector Additional heating output connector input 817445b X4 EVU X3 2 HMD6LWD 10 5kOhm HMD9LWD 11 5kOhm Q5 X300 1 N PE 230V 50Hz X3 1 X400 STB...

Page 32: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf www ait deutschland eu UK...

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