Airwell JSP023054 Service Manual Download Page 49 | Manualshive

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TROUBLESHOOTING

DCH DCI 49 Version - 1

Main parts check

1. Temperature sensor checking

Disconnect the temperature sensor from PCB, measure the resistance value with a tester.

Temperature Sensors.

Room temp.(T1) sensor,

Indoor coil temp.(T2) sensor,

Outdoor coil temp.(T3) sensor,

Outdoor ambient temp.(T4) sensor,

Compressor discharge temp.(T5) sensor.

Measure the resistance value of each winding by using the multi-meter.

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Summary of Contents for JSP023054

Page 1: ... JSP023054 JOAU DCY009 H11 JSP062910 JOSI DCH012 N11 JSP023055 JOAU DCY012 H11 JSP062911 JOSI DCH018 N11 JSP023056 JOAU DCY018 H11 JSP062912 JOSI DCH024 N11 JSP023057 JOAU DCY024 H11 JSP062913 REFRIGERANT R410A HEATPUMP REFRIGERANT SM DCH DCI 1 GB March 2017 ...

Page 2: ...tion 21 7 4 Installation for the first time 22 7 5 Adding the refrigerant after running the system for many years 23 7 6 Re installation while the indoor unit need to be repaired 23 7 7 Re installation while the outdoor unit need to be repaired 24 8 Operation Characteristics 26 9 Electronic function 27 9 1 Abbreviation 27 9 2 Display function 27 9 3 Main Protection 28 9 4 Operation Modes and Funct...

Page 3: ...e condenser and evaporator For installation always contact the dealer or an authorized service center Do not install the product on a defective installation stand Be sure the installation area does not deteriorate with age If the base collapses the air conditioner could fall with it causing property damage product failure and personal injury Do not let the air conditioner run for a long time when ...

Page 4: ... level even when installing the product It can avoid vibration of water leakage Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods It may cause a problem for your neighbors Use two or more people to lift and transport the product Do not install the product where it will be exposed to sea wind salt spray directly It may cause corrosion on the ...

Page 5: ...f the same type Do not mix old and new batteries or different types of batteries There is risk of fire or explosion Do not recharge or disassemble the batteries Do not dispose of batteries in a fire They may burn of explode If the liquid from the batteries gets onto your skin or clothes wash it well with clean water Do not use the remote of the batteries have leaked ...

Page 6: ...unction Model Names of Indoor Outdoor Units 3D Inverter Capacity Indoor units Outdoor units 9K JOSI DCH009 N11 JOAU DCY009 H11 12K JOSI DCH012 N11 JOAU DCY012 H11 18K JOSI DCH018 N11 JOAU DCY018 H11 24K JOSI DCH024 N11 JOAU DCY024 H11 ...

Page 7: ...ure removal l hr 1 Condensate drain tube I D mm 16 Dimensions WxHxD mm 715x285x194 Weight kg 6 8 Package dimensions WxHxD mm 780x360x270 Packaged weight kg 8 9 Stacking height units 7 OUTDOOR Refrigerant control EEV Compressor type model Rotary DC Inverter Fan type quantity Axial x 1 Fan speeds H RPM 810 Air flow H m3 hr 1800 Sound power level 4 H dB A 61 Sound pressure level 5 H dB A 51 Dimension...

Page 8: ...val l hr 1 2 Condensate drain tube I D mm 16 Dimensions WxHxD mm 805x285x194 Weight kg 7 2 Package dimensions WxHxD mm 870x360x270 Packaged weight kg 9 6 Stacking height units 7 OUTDOOR Refrigerant control EEV Compressor type model Rotary DC Inverter Fan type quantity Axial x 1 Fan speeds H RPM 810 Air flow H m3 hr 1800 Sound power level 4 H dB A 61 Sound pressure level 5 H dB A 53 Dimensions WxHx...

Page 9: ...l hr 1 7 Condensate drain tube I D mm 16 Dimensions WxHxD mm 957x302x213 Weight kg 9 5 Package dimensions WxHxD mm 1035x380x295 Packaged weight kg 12 5 Stacking height units 8 OUTDOOR Refrigerant control EEV Compressor type model Rotary DC Inverter Fan type quantity Axial x 1 Fan speeds H RPM 810 Air flow H m3 hr 2100 Sound power level 4 H dB A 65 Sound pressure level 5 H dB A 55 Dimensions WxHxD ...

Page 10: ... l hr 2 4 Condensate drain tube I D mm 16 Dimensions WxHxD mm 1040 327 220 Weight kg 11 9 Package dimensions WxHxD mm 1120x310x405 Packaged weight kg 15 2 Stacking height units 8 OUTDOOR Refrigerant control EEV Compressor type model Rotary DC Inverter Fan type quantity Axial x 1 Fan speeds H RPM 810 Air flow H m3 hr 2700 Sound power level 4 H dB A 66 Sound pressure level 5 H dB A 59 Dimensions WxH...

Page 11: ...DIMENSION DCH DCI 11 Version 1 4 Dimension 4 1 Indoor Unit Model W D H JOSI DCH009 N11 715 194 285 JOSI DCH012 N11 805 194 285 JOSI DCH018 N11 957 213 302 JOSI DCH024 N11 1040 220 327 ...

Page 12: ...DIMENSION Version 1 12 DCH DCI For JOSI DCH009 N11 For JOSI DCH012 N11 For JOSI DCH018 N11 ...

Page 13: ...DIMENSION DCH DCI 13 Version 1 For JOSI DCH024 N11 ...

Page 14: ...DIMENSION Version 1 14 DCH DCI 4 2 Outdoor Unit For JOAU DCY009 H11 JOAU DCY012 H11 487 W1 70 W2 298 555 300 D H 12 60 93 H1 H2 D1 770 W 779 W3 322 D2 25 B1 90 B2 61 5 A2 12 A1 R 6 286 D3 ...

Page 15: ...DIMENSION DCH DCI 15 Version 1 For JOAU DCY018 H11 For JOAU DCY024 H11 800 W 514 W1 554 60 85 5 340 12 0 311 815 W3 365 333 D 70 W2 H H1 H2 D1 D2 D3 62 B1 106 B2 20 A1 R20 R6 61 6 A2 ...

Page 16: ...e Diagram LIQUID SIDE GAS SIDE HEAT EXCHANGE EVAPORATOR HEAT EXCHANGE CONDENSER COMPRESSOR 2 WAY VALVE 3 WAY VALVE 4 WAY VALVE COOLING HEATING T2 Evaporator temp sensor T1 Room temp sensor ACCUMULATOR INDOOR OUTDOOR CHECK VALVE Heating Model only CAPILIARY TUBE ...

Page 17: ...WIRING DIAGRAM DCH DCI 17 Version 1 6 Wiring Diagram 6 1 Model JOSI DCH009 N11 JOSI DCH012 N11 JOSI DCH018 N11 JOSI DCH024 N11 ...

Page 18: ...WIRING DIAGRAM Version 1 18 DCH DCI 6 2 Model JOAU DCY009 H11 JOAU DCY012 H11 ...

Page 19: ...CY018 H11 JOAU DCY024 H11 BLACK BLUE OPTIONAL HEATER 2 HEATER 1 OPTIONAL CN4 CN5 BROWN BLUE YELLOW 3 Applicable to the units adopting DC motor only Applicable to the units adopting AC motor only CN3 CN30 TO INDOOR UNIT POWER SUPPLY Y G OPTIONAL OPTIONAL ...

Page 20: ...cm 4700 479kgf cm Ф19 3 4 6500 663kgf cm 6700 683kgf cm 7 2 Connecting the cables The power cord of connect should be selected according to the following specifications sheet Rated current of appliance Nominal cross sectional area mm 3 and 6 0 75 6 and 10 1 10 and 16 1 5 16 and 25 2 5 The cable size and the current of the fuse or switch are determined by the maximum current indicated on the namepl...

Page 21: ...gerant g m Gas Liquid JOSI DCH009 N11 JOAU DCY009 H11 3 8 Ф9 52 1 4 Ф6 35 5 10 25 15 JOSI DCH012 N11 JOAU DCY012 H11 3 8 Ф9 52 1 4 Ф6 35 5 10 25 15 JOSI DCH018 N11 JOAU DCY018 H11 1 2 Ф12 7 1 4 Ф6 35 5 20 30 15 JOSI DCH024 N11 JOAU DCY024 H11 5 8 Ф15 9 3 8 Ф9 52 5 25 50 30 Caution The capacity test is based on the standard length and the maximum permissive length is based on the system reliability...

Page 22: ...mpound meter indicates 0 1Mpa If the meter does not indicate 0 1Mpa after pumping 30 minutes it should be pumped 20 minutes more If the pressure can t achieve 0 1Mpa after pumping 50 minutes please check if there are some leakage points Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum pump Confirm that the gauge needle does not move approximately 5 minutes...

Page 23: ...e proper weight refer to the gauge and the pressure of the low side disconnect the charge hose from the 3 way valve s service port immediately and turn off the air conditioner before disconnecting the hose 7 Mount the valve stem caps and the service port Use torque wrench to tighten the service port cap to a torque of 18N m Be sure to check for gas leakage 7 6 Re installation while the indoor unit...

Page 24: ...ut of the 3 way valves about 45 counterclockwise for 6 or 7seconds after the gas coming out then tighten the flare nut again Make sure the pressure display in the pressure indicator is a little higher than the atmosphere pressure Then remove the charge hose from the 3 way valve 8 Fully open the 2 way valve and 3 way valve and securely tighten the cap of the 3 way valve 7 7 Re installation while th...

Page 25: ...not be charge with the specified amount of refrigerant or can be charged with a little at a time approximately 150g each time operating the air conditioner in the cooling cycle however one time is not sufficient wait approximately 1 minute and then repeat the procedure 5 When the electronic scale displays the proper weight disconnect the charge hose from the 3 way valve s service port immediately ...

Page 26: ...n and cause the unit to operate abnormally 2 The room relative humidity should be less than 80 If the air conditioner operates beyond this figure the surface of the air conditioner may attract condensation Please set the vertical air flow louver to its maximum angle vertically to the floor and set HIGH fan mode 3 For units with auxiliary electric heater When outside temperature is below 0 C 32 F w...

Page 27: ...ay for some units Displays the temperature settings when the air conditioner is operational Displays the room temperature in Fan and Drying mode Displays the self diagnostic codes Dispalys for three seconds when Timer ON Fresh Swing Turbo or Silence feature is activated Dispalys for three seconds when Timer OFF Fresh Swing Turbo or Silence feature is cancelled Dispalys under deforsting operation D...

Page 28: ...and the unit will stop working 9 3 6 Indoor fan delayed open function When the unit starts up the louver will be active immediately and the indoor fan will open 7s later If the unit runs in heating mode the indoor fan will be also controlled by anti cold wind function 9 3 7 Compressor preheating functions Preheating permitting condition When T4 outdoor ambient temperature 3 C the preheating functi...

Page 29: ... low frequency When the current is more than setting value the current protection function will be activated and the compressor will stop 9 4 2 2 Outdoor fan running rules The outdoor unit will be run at different fan speed according to T4 For different outdoor units the fan speeds are different T4 A B C D E 9 4 2 3 Indoor fan running rules In cooling mode indoor fan runs all the time and the spee...

Page 30: ...ated and the compressor will stop 9 4 3 2 Outdoor fan running rules The outdoor unit will be run at different fan speed according to T4 For different outdoor units the fan speeds are different T4 E D C B A 9 4 3 3 Indoor fan running rules When the compressor is on the indoor fan can be set to high med low auto mute When indoor unit coil temp is low the anti cold air function will start and indoor ...

Page 31: ... temperature can be changed between 17 C 30 C In auto mode the machine will choose cooling heating or fan only mode according to ΔT ΔT T1 Ts T1 Ts Cooling Heating Fan only Heating For cooling only models they will run at fan speed Indoor fan will run at auto fan of the relevant mode The louver operates same as in relevant mode If the machine switches mode between heating and cooling the compressor...

Page 32: ...or unit detects refrigerant leakage 9 4 10 8 Heating optional In heating operation the preset temperature of the air conditioner can be as lower as 8 which keeps the room temperature steady at 8 and prevents household things freezing when the house is unoccupied for a long time in severe cold weather 9 4 11 Self clean optional For heat pump models which are provided with this function after runnin...

Page 33: ...conds The air conditioner will enter into the information enquiry status You can press the LED DISPLAY or AIR DIRECTION button to check the next or front item s information within 27 seconds When the AC enter the information enquiry status it will display the code name in 2 seconds the details are as follows Enquiry information Displaying code Meaning T1 T1 T1 temp T2 T2 T2 temp T3 T3 T3 temp T4 T...

Page 34: ...19 99 A0 A1 A9 100 101 109 b0 b1 b9 110 111 119 c0 c1 c9 120 121 129 d0 d1 d9 130 131 139 E0 E1 E9 140 141 149 F0 F1 F9 150 151 159 Indoor fan speed Outdoor fan speed 0 OFF 1 2 3 4 Low speed Medium speed High speed Turbo For some big capacity motors 14 FF Actual fan speed Display value turns to decimal value and then multiply 10 The unit is RPM For some small capacity motors display value is from ...

Page 35: ... to discharge the electricity power in capacitor Electrolytic Capacitors HIGH VOLTAGE CAUTION For other models please connect discharge resistance approx 100Ω 40W or soldering iron plug between terminals of the electrolytic capacitor on the contrary side of the outdoor PCB Note The picture above is only for reference The plug of your side may be different ...

Page 36: ...rature sensor T3 open circuit or short circuit 4 times O F3 Compressor discharge temperature sensor T5 open circuit or short circuit 5 times O F4 Outdoor unit EEPROM parameter error 6 times O F5 Outdoor fan speed has been out of control 1 times P0 IPM malfunction or IGBT over strong current protection 2 times P1 Over voltage or over low voltage protection 3 times P2 High temperature protection of ...

Page 37: ...p Supposed causes Installation mistake PCB faulty Trouble shooting Yes Replace the indoor outdoor main PCB Power off then restart the unit 2 minutes later EEPROM a read only memory whose contents can be erased and reprogrammed using a pulsed voltage For the location of EEPROM chip please refer to the below photos Note The two photos above are only for reference it s may be not same totally with th...

Page 38: ... Red pan S Black pan N Yes Power off then restart the unit 2 minutes later Power off then restart the unit 2 minutes later No Replace the outdoor main PCB Power on Is the error extinguished Replace the outdoor main PCB Power on Is the error extinguished Check the outdoor wiring connection Check the outdoor wiring connection Replace the indoor main PCB Power on Is the error extinguished extinguishe...

Page 39: ... 39 Version 1 Remark Use a multi meter to test the resistance of the reactor which does not connect with capacitor The normal value should be around zero ohm Otherwise the reactor must have malfunction and need to be replaced ...

Page 40: ...lay the failure Supposed causes Wiring mistake Fan ass y faulty Fan motor faulty PCB faulty Trouble shooting Power off then restart the unit 2 minutes later Shut off the power supply Rotate the fan by hand The unit operates normally Find out the cause and have it solved Check the wiring of fan motor No Yes No Correct the connections No No Replace the fan motor Yes Yes Measure the voltage for the f...

Page 41: ...oor DC Fan Motor control chip is in outdoor PCB Power on and check if the fan can run normally if the fan can run normally the PCB must has problems and need to be replaced If the fan can t run normally measure the resistance of each two pins If the resistance is not equal to each other the fan motor must have problems and need to be replaced otherwise the PCB must has problems and need to be repl...

Page 42: ...ing frequency higher than 50Hz does not keep continuous 3 minutes and this situation happens 3 times the display area will show EC and AC will turn off Supposed causes T2 sensor faulty Indoor PCB faulty System problems such as leakage or blocking Trouble shooting Check cool air blowing out from indoor air outlet Yes Yes Check if T2 sensor is well fixed No Check leakage of system No Power off then ...

Page 43: ...conditions If the sampling voltage is lower than 0 06V or higher than 4 94V the LED will display the failure Supposed causes Wiring mistake Sensor faulty PCB faulty Trouble shooting Check the connection between temperature sensor and PCB Correct the connection No Yes Replace indoor or outdoor main PCB Measure the resistance value of the sensor Repalce the sensor No Yes ...

Page 44: ...it Supposed causes Power supply problems System blockage PCB faulty Wiring mistake Compressor malfunction Check the power supply Check the connections and wires Stop the unit No Yes No Correct the connections or replace the wires Yes Replace the outdoor unit Yes Check the reactor No Replace outdoor main PCB Check the blockage of system Yes No Clear the blockage Check the compressor resistance valu...

Page 45: ...on or replace the wires and connectors Yes No Check the IPM No Yes Replace the IPM board or replace the main PCB Check the outdoor fan and the outdoor unit ventilation No Please refer to the solution of Fan Speed Has Been Out Of Control malfunction Yes Check the compressor resistance values No Replace the compressor Yes Replace the outdoor main PCB IPM continuity check Turn off the power let the l...

Page 46: ...pply problems System leakage or block PCB faulty Trouble shooting Check the power supply Check the connections and wires Stop the unit No Yes No Correct the connections or replace the wires Yes Replace the reactor Yes No Replace the IPM board Power on and when the unit is in standby check if the voltage between P and N is around DC 310V or 340V or 380V Then start up the unit measure the voltage be...

Page 47: ...he Fastening screws on the PCB and IPM radiator are fixed tightly For other models Check if the air flow system of indoor and outdoor units are obstructed Clear up the air inlet and outlet or the heat exchanger of indoor and outdoor units Yes No Yes Yes Turn off the power supply and turn it on 10 minutes later Check if the temperature of compressor Top Is more than 90 No Check if the refrigerant s...

Page 48: ...posed causes Wiring mistake IPM malfunction Outdoor fan ass y faulty Compressor malfunction Outdoor PCB faulty Trouble shooting Check the wiring between main PCB and compressor Correct the connection or replace the wires and connectors Yes No Check the IPM No Yes Replace the IPM board or replace the main PCB Check the outdoor fan and the outdoor unit ventilation No Please refer to the solution of ...

Page 49: ...emperature sensor from PCB measure the resistance value with a tester Temperature Sensors Room temp T1 sensor Indoor coil temp T2 sensor Outdoor coil temp T3 sensor Outdoor ambient temp T4 sensor Compressor discharge temp T5 sensor Measure the resistance value of each winding by using the multi meter ...

Page 50: ... 5 87359 77 171 1 29078 117 243 0 38991 2 28 39 8239 38 100 5 62961 78 172 1 25423 118 244 0 37956 1 30 37 1988 39 102 5 39689 79 174 1 2133 119 246 0 36954 0 32 35 2024 40 104 5 17519 80 176 1 17393 120 248 0 35982 1 34 33 3269 41 106 4 96392 81 178 1 13604 121 250 0 35042 2 36 31 5635 42 108 4 76253 82 180 1 09958 122 252 0 3413 3 37 29 9058 43 109 4 5705 83 181 1 06448 123 253 0 33246 4 39 28 3...

Page 51: ...167 8 084 115 239 2 422 4 25 222 8 36 97 34 32 76 169 7 82 116 241 2 357 3 27 211 4 37 99 32 94 77 171 7 566 117 243 2 294 2 28 200 7 38 100 31 62 78 172 7 321 118 244 2 233 1 30 190 5 39 102 30 36 79 174 7 086 119 246 2 174 0 32 180 9 40 104 29 15 80 176 6 859 120 248 2 117 1 34 171 9 41 106 28 81 178 6 641 121 250 2 061 2 36 163 3 42 108 26 9 82 180 6 43 122 252 2 007 3 37 155 2 43 109 25 86 83 ...

Page 52: ... 52 DCH DCI 2 Compressor checking Measure the resistance value of each winding by using the tester Position Resistance Value ASK89D53UEZ ASM135D23UFZ ATF235D22UMT Blue Red 2 35Ω 20 68 1 75Ω 20 68 0 75Ω 20 68 Blue Black Red Blue ...

Page 53: ...EXPLODED VIEW AND SPARE PART LIST DCH DCI 53 Version 1 11 Exploded View and Spare Part List 11 1 Exploded view of model JOSI DCH009 N11 JOSI DCH012 N11 JOSI DCH018 N11 ...

Page 54: ...16 12122000013121 Chassis assembly 1 16 1 11002010000143 stepper motor 1 16 3 12122000013761 Vertical vane 1 16 4 12122000013123 Left cover of chassis 1 17 12122000013136 Pipe clamp board 1 18 12222000005844 Installation Plate 1 19 17222000A45331 Electronic control box assembly 1 19 4 17122000024362 Indoor Main Control Board Subassembly Sticker 1 19 5 12122000013001 Electronic installing box 1 19 ...

Page 55: ... 16 12122000013163 Chassis assembly 1 16 1 11002010000143 stepper motor 1 16 3 12122000013763 Vertical vane 1 16 4 12122000013123 Left cover of chassis 1 17 12122000013136 Pipe clamp board 1 18 12222000005844 Installation Plate 1 19 17222000A45330 Electronic control box assembly 1 19 4 17122000024360 Indoor Main Control Board Subassembly Sticker 1 19 5 12122000013001 Electronic installing box 1 19...

Page 56: ...tor 1 16 12122000013181 Chassis assembly 1 16 1 11002010000143 stepper motor 1 16 3 12122000013183 Vertical vane 1 16 4 12122000013186 Left cover of chassis 1 17 12122000013178 Pipe clamp board 1 18 12222000005866 Installation plate 1 19 17222000A45329 Electronic control box assembly 1 19 4 17122000024357 Indoor Main Control Board Subassembly Sticker 1 19 5 12122000013001 Electronic installing box...

Page 57: ...EXPLODED VIEW AND SPARE PART LIST DCH DCI 57 Version 1 11 5 Exploded view of model JOSI DCH024 N11 ...

Page 58: ... Chassis Assembly 1 16 1 11002010000049 stepper motor 1 16 3 12122000013343 Vertical vane 3 16 4 12122000013342 Left cover of chassis 1 17 12122000013346 Pipe clamp board 1 18 12222000005965 Installation plate 1 19 17222000A45332 Electronic control box assembly 1 19 4 17122000024354 Indoor Main Control Board Subassembly Sticker 1 19 5 12122000013004 Electronic installing box 1 19 6 11201007000322 ...

Page 59: ...EXPLODED VIEW AND SPARE PART LIST DCH DCI 59 Version 1 11 7 Exploded view of model JOAU DCY009 H11 JOAU DCY012 H11 ...

Page 60: ...000004425 Partition board assembly 1 17 15422000004714 4 Ways valve assembly 1 17 1 15500204000021 Low Pressure Valve 1 17 2 15500216000028 4 way Valve 1 17 3 12222000002571 Installing plate for valves 1 18 15422000004973 Liquid valve assembly 1 18 1 15500208000028 Liquid valve 1 19 11103020000196 DC Inverter Rotary Compressor 1 20 11201007000005 Discharge temperature sensor assembly 1 21 17222000...

Page 61: ...000004425 Partition board assembly 1 17 15422000004714 4 Ways valve assembly 1 17 1 15500204000021 Low Pressure Valve 1 17 2 15500216000028 4 way Valve 1 17 3 12222000002571 Installing plate for valves 1 18 15422000004973 Liquid valve assembly 1 18 1 15500208000028 Liquid valve 1 19 11103020000196 DC Inverter Rotary Compressor 1 20 11201007000005 Discharge temperature sensor assembly 1 21 17222000...

Page 62: ...EXPLODED VIEW AND SPARE PART LIST Version 1 62 DCH DCI 11 10 Exploded view of model JOAU DCY018 H11 ...

Page 63: ...bly 1 15 12222200001146 Separator Assembly 1 16 17400306000053 Reactor 1 17 15422000004716 Gas Valve Assembly 1 17 1 15500204000058 Low Pressure Valve 1 17 2 15500216000026 4 way Valve 1 17 3 12222000002571 Installing plate for valves 1 18 15422000004893 High Voltage valve Assembly 1 18 1 15500208000028 Liquid valve 1 19 11103020000006 DC Inverter Rotary Compressor 1 20 11201007000005 Discharge te...

Page 64: ...EXPLODED VIEW AND SPARE PART LIST Version 1 64 DCH DCI 11 12 Exploded view of model JOAU DCY024 H11 ...

Page 65: ... 11002015000397 Brushless DC Motor 1 9 12222000004794 Left side plate assembly 1 11 11103020000179 Inverter Controlled Rotary Compressor 1 12 12222000009205 Top cover assembly 1 13 15500406000003 Copper net 1 13 15500406000010 Copper nut 1 14 12222000004784 Partition board assembly 1 15 15822000004516 Condenser Assembly 1 16 11201007002020 Room Temperature Sensor 1 17 12222000004823 Chassis assemb...

Page 66: ...SERVICE MANUAL DCH DCI Series ...

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