AirStage ABUA12RLAV Installation Manual Download Page 2

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1. SAFETY PRECAUTIONS

1.1. IMPORTANT! Please read before starting

This air conditioning system meets strict safety and operating standards.
As the installer or service person, it is an important part of your job to install or service the 
system so it operates safely and ef

fi

 ciently.

For safe installation and trouble-free operation, you must:

•  Carefully read this instruction booklet before beginning.
•  Follow each installation or repair step exactly as shown.
•  Observe all local, state, and national electrical codes.
•  Pay close attention to all danger, warning, and caution notices given in this manual.

WARNING:

  

This symbol refers to a hazard or unsafe practice which can result 
in severe personal injury or death.

CAUTION:

  

This symbol refers to a hazard or unsafe practice which can result 
in personal injury and the potential for product or property damage.

•  Hazard alerting symbols

 

 

Electrical

 

 

Safety/alert

If Necessary, Get Help

These instructions are all you need for most installation sites and maintenance conditions. 
If you require help for a special problem, contact our sales/service outlet or your certi

fi

 ed 

dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for improper installation or maintenance 
service, including failure to follow the instructions in this document.

1.2. SPECIAL PRECAUTIONS

When Wiring

ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY 
A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS 
SYSTEM.

•  Do not supply power to the unit until all wiring and tubing are completed or reconnected 

and checked.

•  Highly dangerous electrical voltages are used in this system. Carefully refer to the wir-

ing diagram and these instructions when wiring. Improper connections and inadequate 
earthing (grounding) can cause accidental injury or death.

•  Earth (Ground) the unit following local electrical codes.
•  Connect all wiring tightly. Loose wiring may cause overheating at connection points and 

a possible 

fi

 re hazard.

When Transporting

Be careful when picking up and moving the indoor and outdoor units. Get a partner to 
help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin 
aluminum 

fi

 ns on the air conditioner can cut your 

fi

 ngers.

When Installing...

...In a Ceiling or Wall

Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary 
to construct a strong wood or metal frame to provide added support.

...In a Room

Properly insulate any tubing run inside a room to prevent “sweating” that can cause drip-
ping and water damage to walls and 

fl

 oors.

...In an Area with High Winds

Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air 
baf

fl

 e.

...In a Snowy Area (for Heat Pump-type Systems)

Install the outdoor unit on a raised platform that is higher than drifting snow.

When Connecting Refrigerant Tubing

•  Keep all tubing runs as short as possible.
• Use 

the 

fl

 are method for connecting tubing.

•  Apply refrigerant lubricant to the matching surfaces of the 

fl

 are and union tubes before 

connecting them, then tighten the nut with a torque wrench for a leak-free connection.

•  Check carefully for leaks before opening the refrigerant valves.

When Servicing

•  Turn the power OFF at the main circuit breaker panel before opening the unit to check 

or repair electrical parts and wiring.

• Keep 

your 

fi

 ngers and clothing away from any moving parts.

•  Clean up the site after you 

fi

 nish, remembering to check that no metal scraps or bits of 

wiring have been left inside the unit being serviced.

•  After installation, explain correct operation to the customer, using the operating manual.

 DANGER

Never touch electrical components immediately after the power supply has 
been turned off. Electrical shock may occur. After turning off the power, always 
wait 5 minutes or more before touching electrical components.

Contents

1. SAFETY 

PRECAUTIONS 

........................................................................................... 1

1.1. IMPORTANT! Please read before starting ............................................................ 1
1.2. SPECIAL PRECAUTIONS .................................................................................... 1

2.  ABOUT THE UNIT ...................................................................................................... 2

2.1. Precautions for using R410A refrigerant .................................................................. 2
2.2. Special tool for R410A .......................................................................................... 2
2.3. Accessories .......................................................................................................... 2
2.4. Optional parts ....................................................................................................... 3

3. INSTALLATION 

WORK 

.............................................................................................. 3

3.1. Selecting an installation location .......................................................................... 3
3.2. Installation dimension ........................................................................................... 3
3.3. Installation the unit ................................................................................................ 4

4. PIPE 

INSTALLATION 

.................................................................................................. 5

4.1. Selecting the pipe material ................................................................................... 5
4.2. Pipe requirement .................................................................................................. 5
4.3. Flare connection (pipe connection) ...................................................................... 5
4.4. Installing heat insulation ....................................................................................... 6

5.  INSTALLING DRAIN HOSE ........................................................................................ 7

6. ELECTRICAL 

WIRING 

................................................................................................ 7

6.1. Electrical requirement ........................................................................................... 8
6.2. Wiring method ...................................................................................................... 8
6.3. Unit wiring ............................................................................................................. 9
6.4. Connection of wiring  .......................................................................................... 10
6.5. External input and external output (Optional parts) ............................................ 10

7. FIELD 

SETTING 

........................................................................................................ 12

7.1. Setting the address ............................................................................................. 12
7.2. Custom code setting ........................................................................................... 13
7.3. Function setting .................................................................................................. 14

8.   MOUNT THE COVER PLATE AND THE INTAKE GRILLE ...................................... 15

8.1. Handling for the pipe take-off part ...................................................................... 15
8.2. Mount the cover plate (Right) ............................................................................. 15
8.3. Mount the cover plate (Left) ................................................................................ 15
8.4. Mount the intake grille ........................................................................................ 15

9. TEST 

RUN 

................................................................................................................. 16

9.1. Test run using PCB (Outdoor unit) ...................................................................... 16
9.2. Test run using remote controller ......................................................................... 16

10. CHECK LIST 

............................................................................................................. 16

11. ERROR 

CODES 

........................................................................................................ 16

INSTALLATION MANUAL

PART NO. 9367701094-02

INDOOR UNIT (Floor / Ceiling type)

9367701094-02_IM.indb   Sec1:1

9367701094-02_IM.indb   Sec1:1

12/29/2011   10:50:24 AM

12/29/2011   10:50:24 AM

Summary of Contents for ABUA12RLAV

Page 1: ...type APPAREIL INT RIEUR Type sol plafond UNIDAD INTERIOR Tipo piso techo UNIDADE INTERIOR Tipo ch o teto For authorized service personnel only Uniquement r serv aux techniciens agr s S lo para person...

Page 2: ...o provide added support In a Room Properly insulate any tubing run inside a room to prevent sweating that can cause drip ping and water damage to walls and floors In an Area with High Winds Securely a...

Page 3: ...y vacate the premises and thoroughly ventilate the area If the refrigerant comes in contact with a flame it produces a toxic gas 1 2 2 Special tool for R410A WARNING To install a unit that uses R410A...

Page 4: ...ns suspended carbon fibers or flammable dust or volatile inflammables such as paint thinner or gasoline If gas leaks and settles around the unit it can cause a fire Area where animals may urinate on t...

Page 5: ...l set the suspension bolts Note that anchor bolts are M10 bolts to be obtained locally Anchor Bolt Strength 220 to 330 lbf 980 to 1470 N M10 Anchor bolt Field supply Ceiling 25 32 to 1 31 32 20 to 50...

Page 6: ...ditioner using R410A incurs pressure higher than when using conventional R22 refrigerant it is necessary to choose adequate materials Thicknesses of copper pipes used with R410A are as shown in the ta...

Page 7: ...l from getting into the system as this would reduce the lifetime of the units If necessary cut the silencer pipe and use it Silencer pipe Accessories CAUTION Hold the torque wrench at its grip keeping...

Page 8: ...e is no space Drain pan Side view Applying area of adhesive Hard PVC side Joint pipe Field supply Drain pipe Field supply 3 4 in 19 mm I D 1 1 16 in 27 mm O D 5 32 in 4 mm or less Wrap the Drain hose...

Page 9: ...miss operation or breakdown When handling PCB static electricity charged in the body may cause malfunction of the PCB Follow the cautions below Establish an earth ground for the indoor and outdoor un...

Page 10: ...specified cables connect them securely and fasten them so that there is no stress placed on the terminals 4 Use an appropriate screwdriver to tighten the terminal screws Do not use a screwdriver that...

Page 11: ...ponent box cover Remove the 3 tapping screws Electric component box cover Base CAUTION Be careful not to pinch the lead cables between the electric component box and base 4 Wiring When there is 1 tran...

Page 12: ...Wiring methods and specifications A twisted pair cable 22AWG should be used Maximum length of cable is 492 ft 150 m Use an external input and output cable with appropriate external dimension dependin...

Page 13: ...s 492 ft 150 m Use an external input and output cable with appropriate external dimension depending on the number of cables to be installed 3 Connection methods Wire modification Remove insulation fro...

Page 14: ...7 0 7 7 0 7 8 0 8 8 0 8 9 0 9 9 0 9 10 1 0 10 1 0 11 1 1 11 1 1 12 1 2 12 1 2 99 9 9 63 6 3 Do not set the indoor unit address IU AD SW at 64 to 99 It may result in failure 3 Remote controller address...

Page 15: ...t start and stop the indoor unit by this function in normal operation Be sure to operate by the control unit converter or external input device 01 Disable External control 46 00 Start Stop Allow an ex...

Page 16: ...ver the take off part with material putty or the like that will block it off UNDER CEILING TYPE Top Right Rear FLOOR CONSOLE TYPE 1 8 2 Mount the cover plate Right 1 Cut a pipe exit hole in the right...

Page 17: ...r burn damage Is the indoor unit earthed grounded Short circuit Is the connection cable the specified thickness No operation heat or burn damage Are the inlets and outlets free of any obstacles No coo...

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