Airo A16 J Series User Manual Download Page 128

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AIRO

is a division of

TIGIEFFE SRL

Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALIA-



+39-0522-977365 -



+39-0522-977015

WEB: www.airo.com – e-mail: [email protected]

Summary of Contents for A16 J Series

Page 1: ...ORAS AUTOPROPULSADAS ZELFRIJDENDE HOOGWERKERS SJ LVG ENDE ARBETSPLATTFORMAR SAMOKRETNE RADNE PLATFORME SERIES A A16 J A18 J USER S MANUAL ENGLISH TRANSLATION OF THE ORIGINAL USER MANUAL IN ITALIAN AIR...

Page 2: ...second part of the manual 2012 09 Parking brakes removed for electric and diesel electric versions the descriptions and hydraulic diagrams have been changed 2013 10 Instruction details have been added...

Page 3: ...manufacturer performed before the delivery 7 1 3 Application field 7 1 3 1 Deboarding the platform off the ground 8 1 4 Description of the machine 8 1 5 Operator s stations 9 1 6 Power supply 9 1 7 M...

Page 4: ...ing light F 48 5 2 7 Enabled control panel warning light G 48 5 2 8 Engine pilot lights H L M N 48 5 2 9 Basket control levers O P Q R S T U 48 5 3 Boarding the platform 49 5 4 Machine start 49 5 4 1...

Page 5: ...7 2 11 Checking the efficiency of the inclinometer 75 7 2 12 Operation check and adjustment of the load controller on the platform 77 7 2 13 Overload controller by pass ONLY FOR EMERGENCY OPERATIONS...

Page 6: ...the boards responsible for industrial safety This manual contains a final section called Test Records for a better filing of documents and recording of any modifications 1 1 2 1 Statements of successf...

Page 7: ...t Functional test 1 3 Application field The machine described in this user s manual is a self propelled aerial platform intended for lifting persons and materials equipment and work materials in order...

Page 8: ...at the control station on ground while a third one leaves a raised platform Administration of extensive training of the persons involved both operators and passengers Installation of all implements n...

Page 9: ...encies a key selector to select the active control panel and to start the machine 1 6 Power supply The machines can be powered by an electric hydraulic system composed of rechargeable batteries and el...

Page 10: ...the machine be lost or illegible it is to be replaced as soon as possible In order to identify the machine without a plate or a label please check the production number punched underneath the chassis...

Page 11: ...Electric control unit 3 Hydraulic power unit 4 Hydraulic drive engines 5 Hydraulic motor for turret rotation 6 Optional 230V outlet 7 Optional Spirit level for the visual control of the machine levell...

Page 12: ...me indoors 70 Kg Max number of people on the platform n outdoors 2 Tool and material mass weight me outdoors 70 Kg Maximum height during drive Max Maximum platform dimensions 0 8 x 1 7 m Maximum hydr...

Page 13: ...l Max drive speed NA km h 380V three phase electrical pump optional Diesel engine power NA kW Max absorbed current NA A Max drive speed NA km h 230V single phase electric pump Optional Diesel engine...

Page 14: ...User s Manual A16 J A18 J Series Page 14...

Page 15: ...985 m Transport dimensions with retracted jib N A m Machine weight w no load 7600 Kg Stability limits Longitudinal inclination 3 Lateral inclination 3 Maximum wind speed 12 5 m s Maximum manual force...

Page 16: ...Optional Diesel engine power NA kW Max absorbed current NA A Max drive speed NA km h In some cases different limitations may apply Please comply with the data and instructions given on the machine pl...

Page 17: ...User s Manual A16 J A18 J Series Page 17...

Page 18: ...Bar Min pressure in the braking circuit 50 60 Bar Tyre dimensions 800 x 320 mm Type of tyres 12 x 16 5 Transport dimensions 5 5 x 2 x 2 05 m Transport dimensions with retracted jib N A m Machine weigh...

Page 19: ...ctrolyte 7 l Diesel tank capacity 45 l 380V three phase electrical pump optional Motor power NA kW Max absorbed current NA A Max drive speed NA km h 230V single phase electric pump Optional Motor powe...

Page 20: ...User s Manual A16 J A18 J Series Page 20...

Page 21: ...braking circuit 50 60 Bar Tire dimensions 730 x 230 mm Tire type 250 15 Transport dimensions 6 47 x 1 765 x 1 985 m Transport dimensions with retracted jib N A m Machine weight w no load 8250 Kg Stab...

Page 22: ...rbed current NA A Max drive speed NA km h In some cases different limitations may apply Please comply with the data and instructions given on the machine plate me m n x 80 Wind speeds higher or equal...

Page 23: ...User s Manual A16 J A18 J Series Page 23...

Page 24: ...x 1 985 m Transport dimensions with retracted jib N A m Machine weight with no load 8140 Kg Stability limits Longitudinal inclination 3 Lateral inclination 3 Maximum wind speed 12 5 m s Maximum manua...

Page 25: ...ax absorbed current NA A Max drive speed NA km h In some cases different limitations may apply Please comply with the data and instructions given on the machine plate me m n x 80 Wind speeds higher or...

Page 26: ...User s Manual A16 J A18 J Series Page 26...

Page 27: ...230 Bar Min pressure in the braking circuit 50 60 Bar Tyre dimensions 800 x 320 mm Type of tyres 12 x 16 5 Transport dimensions 6 74 x 2 x 2 05 m Transport dimensions with retracted jib N A m Machine...

Page 28: ...ectrolyte 7 l Diesel tank capacity 45 l 380V three phase electric pump optional Motor power NA kW Max absorbed current NA A Max drive speed NA km h 230V single phase electric pump optional Motor power...

Page 29: ...User s Manual A16 J A18 J Series Page 29...

Page 30: ...he level of acoustic pressure at ground control station does not exceed 85dB A whilst the level of acoustic pressure at the control panel on the platform does not exceed 78bD A As to vibrations in ord...

Page 31: ...responsible for training The platform is designed to carry persons on board therefore compliance with the current local regulations relevant to this class of machines see paragraphs 1 must be ensured...

Page 32: ...nal Do not use the machine in any room or place at deflagration or fire risk Do not use pressurized water jets high pressure cleaners to wash the machine Overloading the work platform is forbidden Avo...

Page 33: ...tric power machines are fitted with a device for checking the status of battery charge battery protection When the battery charge is as low as 20 a red flashing light goes on to alert the operator on...

Page 34: ...pray Small trees in leaf begin to sway small waves start to form on inland waters 6 40 50 10 8 13 9 Strong breeze Long waves begin to form White foam crests are very frequent Some sprays Whole trees i...

Page 35: ...rack Out to out width of machine measured outside the wheels or Out to out width of machine measured between outrigger centres i cm Wheel base Front to back length of machine measured between wheel ce...

Page 36: ...ximity to power lines A minimum distance must be kept from power lines according to applicable laws and the following table Type of power lines Voltage KV Minimum distance m Light poles 1 3 1 10 3 5 1...

Page 37: ...the instructions in this manual and the short instructions reported on the manufacturer s plate on the platform Visually check for perfect integrity of the machine and read the plates showing machine...

Page 38: ...ntrol panel on the basket The operator s control station is in the basket The control panel is fixed to the front rail and is used to Start stop the machine Handle the machine in all normal operating...

Page 39: ...rotation and level adjustment are controlled by means of proportional joystick levers Therefore all functions can be performed at adjustable speed To avoid sudden shakes or jerky movements make sure...

Page 40: ...Concurrent driving steering and slewing of the turret with the platform DOWN booms down telescopic boom in jib between 10 and 70 is possible for all three machine variants Electric Electric Diesel Die...

Page 41: ...l versions with 4 driving wheels RTD basket manoeuvres can be only carried out one by one whilst slewing of the turret can be concurrent to driving and steering when the basket is DOWN booms down tele...

Page 42: ...booms down telescopic boom in jib between 10 and 70 simultaneous steering drive rotation of the turret are possible to facilitate the handling of machine also within narrow and confined spaces If you...

Page 43: ...y The 380V pump for any manoeuvres except driving and steering providing that the electric panel on ground is connected to your three phase power supply See next paragraphs for instructions on use of...

Page 44: ...when battery is charged at 20 only flashing when the battery charge is down to 20 only models E or ED with DC electric pump In this condition lifting operations and extension of the telescopic boom a...

Page 45: ...ue the operator on the platform should retract the telescopic boom first and then lower it down in order to reduce the risk of tipping over 5 1 3 6 5 Red pilot Overload ZE Slow flashing with activatio...

Page 46: ...ation parameters working hours diesel engine operational faults battery charger operation etc DO NOT use the on ground control panel as a workstation when personnel are on the platform Strictly use th...

Page 47: ...y switch to them basket symbol Key position with possibility to pull it out o Enable the on ground controls for emergency operations by setting the key switch on the turret symbol Press and hold funct...

Page 48: ...ded with this pilot light indicating the operation of the battery charger for more detailed information read the paragraph Battery charge 5 2 7 Enabled control panel warning light G When this green pi...

Page 49: ...drive the basket down to facilitate boarding 5 4 Machine start To start the machine the operator shall Release the emergency stop button on the ground control panel by rotating it of 1 4 turn clockwis...

Page 50: ...ork WHEN THE ENGINE IS OFF and cold Keep the fuel tank and the engine clean For gasoline engines EB models strictly use green gasoline or gasoline with an octane rating of 87 5 4 1 Starting of the die...

Page 51: ...he basket by means of the key switch located on the electric control unit of the chassis Unlock the push button turning by a of turn clockwise Set the power selector on the platform on Electric Set th...

Page 52: ...om the control panel on the platform you must o Select the control panel on the basket by means of the key switch located on the electric control unit on ground o Unlock the push button turning by a o...

Page 53: ...equired manoeuvre Press and hold the deadman pedal down throughout the required manoeuvre Operate the machine controls as described in the previous chapters Fig 12 CAUTION Strictly start the 12V emerg...

Page 54: ...anel if available the machine all models and the engine models D ED EB stop By pressing the power discontinuance button if available E models power is cut off power circuit cut out To retrieve normal...

Page 55: ...sly positioned actuator 4 Remove the operating lever of the manual pump and insert it on the pump itself 5 Activate the emergency pump 6 Check the correct execution of this procedure PLEASE NOTE In ca...

Page 56: ...untries On request the machine can be equipped with additional plugs and sockets in compliance with local Standards or with particular needs Fig 14 Connect to a power network having the following spec...

Page 57: ...to the country where the machine is used Find out about the legislative limits concerning this operation from Health and Safety Authorities at your place It is absolutely forbidden to travel with the...

Page 58: ...nst the ground Avoid loading other booms during this operation to prevent the emergency micros from being activated which in case of inclined machine would disable all the manoeuvres except the descen...

Page 59: ...DO NOT tie up the machine to the vehicle platform or the jib PLEASE MIND THIS INSTRUCTION FOR ALL MODELS Secure the turret by means of the mechanical safety lock device as specified in the previous ch...

Page 60: ...e pin in their seats on the reduction gears Place the cover again and tighten the bolts Tow at a very slow speed remember that when the machine is being towed brakes are completely disengaged Fig 17 C...

Page 61: ...ing and sufficiently cool except for those operations such as oil change which must be performed when the engine is hot Risk of burns in contact with hot parts Do not use petrol or other flammable mat...

Page 62: ...tightening see paragraph Various adjustments Every year Check of drive reduction gear oil change Every year Efficiency check and adjustment of the pressure relief valve machine travel Every year Effic...

Page 63: ...ation screws on gear reducer machine travel 9 Engine elastic couplings For torque wrench settings please refer to the table below Fig 18 TORQUE metric thread normal pitch Class 8 8 8G 10 9 10K 12 9 12...

Page 64: ...reover remember to grease the articulated joints in the following cases After washing the machine Before using the machine again after a long time interval After using the machine in adverse environme...

Page 65: ...the table below HYDRAULIC SYSTEM OIL OIL PRODUCER OIL TYPE 20 C 79 C OIL TYPE 30 C 48 C FILLING QUANTITY A16 JRTD A16 JED A16 JE A18 JRTD A18 JED A18 JE QUANTITY SYNTHETIC OILS 105 l ESSO Invarol EP46...

Page 66: ...out of the system as explained under 7 2 3 1 1 Warning During the entire washing procedure avoid air entering the system 7 2 3 5 Filling After washing fill the hydraulic circuit bleed and check the le...

Page 67: ...of deposits may be dissolved in the hydraulic system In extreme cases washing the seal housings can cause greater leaks To prevent faults as well as avoid any negative effect on the oil quality clean...

Page 68: ...equipped with a visual clogging indicator During normal operation this indicator is in the green zone When the indicator is in the red zone the filtering cartridge is to be replaced The filtering car...

Page 69: ...ed by the lubricant producer To avoid sludge deposits the oil must be changed when the reduction gear is hot To change the oil undo the plug B and place a container of a 2 l capacity beneath it Drain...

Page 70: ...ylinders of the floating axle Let the machine perform some travelling until the cylinder of the floating axle cylinders reaches against end stop several times and until you see oil flowing out of the...

Page 71: ...e correct clearance between the blocks of the boom is 0 5 1 mm if more tighten the sliding pads as follows Remove the dowel A Screw the sliding pad B you can use a Seeger wrench until you reach the re...

Page 72: ...to make sure that the valves have been disconnected properly the machine should not move when you activate the controls Check the detected pressure value The correct value should be as stated in the...

Page 73: ...coupling 1 4 BSP D Using the ground control panel lift the pantograph lower boom up to the end stop Check the detected pressure value The correct value should be as stated in the Technical Features F...

Page 74: ...lves is required If the hydraulic unit A is replaced If one or both braking valves in some cases only one valve is needed are replaced To adjust the brake valve Locate the hydraulic unit s A called dr...

Page 75: ...trol of the inclinometer at least once a year To check the inclinometer operation against the longitudinal axis generally the X axis Use the control panel on the platform to place a n A 10 mm thick sh...

Page 76: ...LS SHIMS A16 JRTD A18 JRTD A16 JE A16 JED A18 JE A18 JED A mm 135 100 B mm 135 95 CAUTION The thickness of A and B shims refers to the max inclination as indicated in table TECHNICAL FEATURES To be us...

Page 77: ...nal control of the inclinometer at least once a year The overload controller consists of A deformation transducer or load cell A A board electronics B located on the control panel of the platform insi...

Page 78: ...ectronic board Switch the machine on without load on the platform press and hold buttons 1 and 4 until the CONS is displayed Press 4 to enter CAP and 4 again to display the value Enter the right value...

Page 79: ...DANGER ALERT IS ACTIVE RED FLASHING PILOT LAMP AND THE ACOUSTIC ALARM SIGNAL TURNING OFF THE MACHINE WILL RESET THE SYSTEM AND WHEN RESTARTING THE OVERLOAD CONTROLLER OPERATES AGAIN SIGNALLING THE PRE...

Page 80: ...ned by more than 10 against the plane M1C activated The first speed is automatically enabled If the inclination of the chassis exceeds the max one the only active controls are jib lifting and drive 7...

Page 81: ...achine control circuits 7 3 3 Starter battery maintenance The starter battery does not require any special maintenance Keep terminals clean by removing any oxidation residues Check correct terminal ti...

Page 82: ...topping up device follow the instructions described in the battery user manual carefully 7 4 2 Maintenance of the battery operated travel system Under normal operating conditions water topping up is...

Page 83: ...y Use a cable of a suitable section min 3x2 5 mm2 Do not use rolled up cables DO NOT connect the machine to power networks that do not comply with the above mentioned features Failure to observe the a...

Page 84: ...ty check connection and the rated voltage of the battery Alarm flashing YELLOW Thermal probe Thermal probe is disconnected during charging or outside working range check probe connection and measure b...

Page 85: ...ibed in this manual were subjected to the CE type testing according to the Directive 2006 42 EC The certification was issued by ICE Spa Via Garibaldi 20 40011 Anzola Emilia BO Italia The successful ce...

Page 86: ...MACHINES 1 029 10 022 Label Manual Emergency Descent MACHINES w CONCURRENT CONTROLS 1 19 035 10 007 Label Safety belts hooking 2 20 008 10 020 Label Hot parts Danger 1 21 029 10 005 Label Fuel tank 1...

Page 87: ...User s Manual A16 J A18 J Series Page 87...

Page 88: ...rd the life of the machine Periodic obligatory inspections under the care of the agency responsible for checking it in Italy ASL or ARPA Obligatory periodic inspections to verify the structure proper...

Page 89: ...User s Manual A16 J A18 J Series Page 89 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Date Remarks Signature Stamp...

Page 90: ...leaks locking pins on the structure DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR DEFORMED HOSES AND CABLES Most of all check...

Page 91: ...REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR GREASING See chapter 7 2 2 Monthly operation Daily entries are not needed Enter deta...

Page 92: ...eration Daily entries are not needed Enter details once a year when the other operations are carried out DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th...

Page 93: ...ELIEF VALVE IN THE OPERATION LINE See chapter 7 2 8 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR CALIBRATION CHECK OF PRESSUR...

Page 94: ...ries are not needed Enter details once a year when the other operations are carried out DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10...

Page 95: ...RFORMED TOTAL OIL CHANGE IN HYDRAULIC TANK AND DRIVE REDUCTION GEARS EVERY TWO YEARS See chapters 7 2 3 and 7 2 5 DATE REMARKS SIGNATURE STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR REPLACEMENT...

Page 96: ...BY THE OWNER FUNCTIONAL TEST DESCRIPTION OF THE OPERATIONS TO BE PERFORMED AIR PURGING FROM THE CYLINDERS OF THE OSCILLATING AXLES See chapter 7 2 6 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd...

Page 97: ...TER EFFICIENCY CHECK See chapter 07 02 2011 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR CONTROLLING THE EFFICIENCY OF THE OV...

Page 98: ...E EFFICIENCY OF THE BRAKING SYSTEM See chapter 07 02 2010 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR FUNCTIONAL TEST MICROS...

Page 99: ...SPECTIONS BY THE OWNER SAFETY SYSTEM CHECKS DESCRIPTION OF THE OPERATIONS TO BE PERFORMED STICKERS AND PLATES CHECK See chapter 9 Check the legibility of the aluminium plate on the platform where the...

Page 100: ...IONS BY THE OWNER CHECK OF EMERGENCY DEVICES DESCRIPTION OF THE OPERATIONS TO BE PERFORMED CHECKUP OF THE MANUAL EMERGENCY DESCENT See chapter 5 6 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YE...

Page 101: ...onal and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Ledger THE SELLER THE BUYER FOLLOWING OWNERSHIP TRANS...

Page 102: ...ANSFERS COMPANY NAME DATE We attest that as of the date quoted above the technical dimensional and functional features of this machine were in conformance with what was originally required and that an...

Page 103: ...Page 103 MAJOR FAILURES DATE FAILURE DESCRIPTION HOW TO FIX IT SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE FAILURE DESCRIPTION HOW TO FIX IT SPARE PARTS USED DESCRIPTION COD...

Page 104: ...age 104 MAJOR BREAKDOWNS DATE FAILURE DESCRIPTION HOW TO FIX IT SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE FAILURE DESCRIPTION HOW TO FIX IT SPARE PARTS USED DESCRIPTION CO...

Page 105: ...sheath X X X X 029 08 128 Guaina elettrovalvole CA1 CA1 electrovalve sheath X X X X X X 029 08 129 Guaina microinterruttori CA2 CA2 micro sheath X X 029 08 150 Guaina microinterruttori CA2 CA2 micro...

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Page 118: ...ROTATION ACTUATOR 35 MANUAL PUMP 36 UNIDIRECTIONAL RELIEF VALVE M DIESEL MOTOR EP EPEMERGENCY ELECTROPUMP EV1 MOVEMENT PROPORTIONAL JOYSTICK CONTROL EV1T DRIVE PROPORTIONAL JOYSTICK CONTROL EV2 FORWAR...

Page 119: ...User s Manual A16 J A18 J Series Page 119...

Page 120: ...EDUCER 30 ELECTRO DIESEL APPLICATION 32 BY PASS SOLENOID VALVE 36 DIESEL ENGINE EV1 MOVEMENT PROPORTIONAL JOYSTICK CONTROL EV2 FORWARD DRIVE SOLENOID VALVE EV3 BACKWARD DRIVE SOLENOID VALVE EV4 SCISSO...

Page 121: ...User s Manual A16 J A18 J Series Page 121...

Page 122: ...laration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014 30 CE 2005 88 CE Richtlinien und dem v...

Page 123: ...ectives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014 30 CE 2005 88 CE Richtlinien und dem von Al cual esta declaraci n s...

Page 124: ...conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014 30 CE 2005 88 CE Richtlinien und dem von Al cual e...

Page 125: ...claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014 30 CE 2005 88 CE Richtlinien und dem...

Page 126: ...claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014 30 CE 2005 88 CE Richtlinien und dem...

Page 127: ...conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014 30 CE 2005 88 CE Richtlinien und dem von Al cual e...

Page 128: ...AIRO is a division of TIGIEFFE SRL Via Villasuperiore 82 42045 Luzzara RE ITALIA 39 0522 977365 39 0522 977015 WEB www airo com e mail info airo com...

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