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IO-123084-GAW-063017 

- 4 - 

©2017 AirMark 

 

 

Clean coil fins with degreasing agent or mild 
detergent and rinse fins clean prior to installation.   

 

All connection joints should be burr-free and clean. 
Not removing burrs and cleaning may increase 
chances of a leak. It is recommended to use a 
pipe cutter to remove the spun closed end of the 
suction line.  

 

To avoid damage to grommets (where present), 
remove these prior to brazing by sliding over the 
lines. Use a  quenching cloth or allow the lines to 
cool before reinstalling the grommets. 

 

CAUTION

  Some  Airmark coils may include a 

Schrader valve on the suction manifold. Ensure 
that the Schrader valve and valve core (where 
present) are protected from heat during brazing 
and installation to prevent leakage. 

 

Metering Device 

Airmark coils are available with two kinds of 
metering devices a) flowrator or b) TXV. 
Instructions below are separated in sections 
according to the metering device. Ensure that the 
applicable section is thoroughly read and 
understood. 
 

Flowrator Coils: 
 

PISTON

DISTRIBUTOR

TAIL PIECE 

13/16" NUT

TEFLON O-RING

 

 

Fig.3. Flowrator assy components 
 

CAUTION

   Use Piston sizes recommended 

by the outdoor unit manufacturer whenever 
possible. The piston should be sized according to 
the capacity of the outdoor unit. 
 

WARNING

  Failure to install the proper piston 

can lead to poor system performance and possible 
compressor damage. 

 

During some installations a piston change may be 
required. If so the installer 

MUST

  change the 

piston. As stated earlier, use piston sizes 
recommended by the outdoor unit manufacturer. If 
a sizing chart is not available, use Table 1 below 
to size the required piston. The size of the piston 
is stamped on the piston body.   

 

Table.1. Piston Size Chart  

 
Instruction for piston change  

 

1)  Turn the 13/16 nut once to release any 

residual pressure in the coil. 

2)  After ensuring that the coil is free of any 

residual pressure, disassemble the 
flowrator body completely using two 
wrenches. Distortion of the feeder tubes 
SHOULD be avoided. 

3)  The wrench used to clasp the nut should 

be turned in a counter-clockwise direction 
to unscrew the nut.  

4)  Slide the 13/16 nut over the line set and 

separate the two halves of the flowrator.  

 

CAUTION

  Pay close attention to the Teflon 

O-ring. Be sure to replace the O-ring to attain a 
proper seal. (The Teflon O-ring is located between 
the two halves of the flowrator) 

 

5)  Pull the piston out using a small wire or 

pick. Verify the piston size (size is typically 
stamped on the body of the piston). If a 
different piston size is required by the 
outdoor unit manufacturer replace the 
piston using the small wire provided with 
the piston kit. 

 
 
 
 

Outdoor 
Capacity 

Orifice      
Size–R22 

Orifice            
Size-R410A 

12,000 

0.041 

N/A 

18,000 

0.055 

0.049 

24,000 

0.059 

0.055 

30,000 

0.068 

0.059 

36,000 

0.074 

0.068 

42,000 

0.080 

0.074 

48,000 

0.084 

0.080 

60,000 

0.092 

0.089 

Summary of Contents for GAW18

Page 1: ..._________________ SERIAL ____________________________________________________ INSTALLER __________________________________________________ INSTALLATION DATE _________________________________________ T...

Page 2: ...modification of the unit to operate with alternative power sources Inspection On receiving the product visually inspect it for any major shipping related damages Shipping damages are the carrier s re...

Page 3: ...determined by the designer of the duct system and should not necessarily be the size of the duct flange openings of the unit These models have a bottom or front return Discard the drain access panel...

Page 4: ...poor system performance and possible compressor damage During some installations a piston change may be required If so the installer MUST change the piston As stated earlier use piston sizes recommend...

Page 5: ...tion of the TXV bulb has a major influence on the system performance CAUTION Ensure that the TXV bulb is in direct contact with the suction vapor line Gaps between the bulb and tube should be avoided...

Page 6: ...box and note the location of the inlet side threaded male port and the outlet side female swivel nut port 6 After ensuring that the white Teflon seal is still in place inside the flowrator body screw...

Page 7: ...10 kW are arranged for multi circuit protection Fig 7 shows the typical electrical connections required for the air handler unit Fig 7 Typical electrical connections required System Charging CAUTION...

Page 8: ...et and outlet For outlet measure temperature of each main trunk at a location far enough away to avoid heater radiation and read the average temperatures Table 3 below shows the CFM that should be ach...

Page 9: ...current protection in the form of circuit breakers Have your contractor identify the circuits and the location of over current protection so that you will be in a position to make inspections or repla...

Page 10: ...IO 123084 GAW 020113 2013 AirMark WARNING HIGH VOLTAGE disconnect all power sources prior to servicing Failure might lead to safety hazard Wiring diagram for GAW models...

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