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MEDICAL ALERT - Airless Spray Wounds

If any fluid appears to penetrate your skin, get
EMERGENCY MEDICAL CARE AT ONCE.
DO NOT TREAT AS A
 SIMPLE CUT.
Tell the doctor exactly what fluid was injected.

NOTE TO PHYSICIAN: Injection in the skin is a trau-
matic injury. It is important to treat the injury surgi-
cally as soon as possible. DO NOT DELAY treat-
ment to research toxicity. 
Toxicity is a concern with
some exotic coatings injected directly into the blood
stream. Consultation with a plastic surgeon or recon-
structive hand surgeon may be advisable.

GENERAL PRECAUTIONS
NEVER alter equipment in any manner.
NEVER smoke while in spraying area.
NEVER spray highly flammable materials.
NEVER use around children.
NEVER allow another person to use sprayer unless
he is thoroughly instructed on its' safe use and given
this operators manual to read.
ALWAYS wear a spray mask, gloves and protective
eye wear  while spraying.
ALWAYS ensure fire extinquishing equipment is
readily available and properly maintained.

NEVER LEAVE SPRAYER UNATTENDED WITH PRES-
SURE IN THE SYSTEM. FOLLOW PRESSURE RELIEF
PROCEDURES ON PAGE 6.

INJECTION HAZARD

Fluids under high pressure from spray or leaks can
penetrate the skin and cause extremely serious injury,
including the need for amputation.
NEVER point the spray gun at anyone or any part of
the body.
NEVER put hand or fingers over the spray tip. Do not
use rag or other materials over your fingers. Paint will
penetrate through material and into the hand.
NEVER try to stop or deflect leaks with your hand or
body.
ALWAYS have gun tip guard in place when spraying.
ALWAYS lock gun trigger when you stop spraying.
ALWAYS remove tip from the gun to clean it.
NEVER try to "blow back" paint, this is not an air spray
sprayer.
ALWAYS follow the PRESSURE RELIEF
PROCEDURE
, as shown on page 6, before cleaning
or removing the spray tip or servicing any system
equipment.
Be sure equipment safety devices are operating properly
before each use.
Tighten all fluid connections before each use.

MEDICAL TREATMENT
If any fluid appears to penetrate your skin, get
EMERGENCY CARE AT ONCE. DO NOT TREAT AS
A SIMPLE CUT.
* Go to an emergency room immediately.
* Tell the doctor you suspect an injection injury.
* Tell him what kind of material you were spraying with
and have him read NOTE TO PHYSICIAN above.

SPRAY GUN SAFETY
ALWAYS set safety lock on the gun in "LOCKED" posi-
tion when not in use and before servicing or cleaning.
DO NOT remove or modify any part of gun.
ALWAYS REMOVE SPRAY TIP when cleaning. Flush
unit with LOWEST POSSIBLE PRESSURE.
CHECK operation of all gun safety devices before each
use.
Be very careful when removing the spray tip or hose
from gun. A plugged line contains fluid under pressure.
If the tip or line is plugged, follow the PRESSURE RE-
LIEF PROCEDURE as outlined on page 6.

TIP GUARD
ALWAYS have the tip guard in place on the spray gun
while spraying. The tip guard alerts you to the injection
hazard and helps prevent accidentally placing your fin-
gers or any part of your body close to the spray tip.

SPRAY TIP SAFETY
Use extreme caution when cleaning or changing spray
tips. If the spray tip clogs while spraying, engage the
gun safety latch immediately. ALWAYS follow the PRES-
SURE RELIEF PROCEDURE and then remove the
spray tip to clean it.
NEVER wipe off build up around the spray tip.
ALWAYS remove tip & tip guard to clean AFTER
pump is turned off and the pressure is relieved by fol-
lowing the PRESSURE RELIEF PROCEDURE.

Hazardous fluid or toxic fumes can cause serious in-
jury or death if splashed in eyes or on skin, inhaled or
swallowed. Know the hazards of the fluid you are us-
ing. Store & dispose of hazardous fluids according
to manufacturer, local, state & national guidelines.
ALWAYS wear protective eyewear, gloves, clothing
and respirator as recommended by fluid manufacturer.

ALWAYS INSPECT SPRAYING AREA
Keep spraying area free from obstructions.
Make sure area has good ventilation to safely remove
vapors and mists.
NEVER keep flammable material in spraying area.
NEVER spray in vicinity of open flame or other
sources of ignition.
Spraying area must be at least 20 ft. away from spray
unit.

WARNINGS CONTINUED ON NEXT PAGE.............

WARNINGS

Summary of Contents for slow stroker II 3600SL

Page 1: ......

Page 2: ......

Page 3: ...g oil base paint flush with mineral spririts only Before using water base paint flush with mineral spirits followed by soapy water then a clean water flush 2 Changing Colors Flush with a compatible so...

Page 4: ...o Fig 2 9 Allow the pump to operate until clean solvent comes from the gun 10 Release the trigger and engage the gun safety latch 11 If you are going to start spraying place the suction tube into the...

Page 5: ...s recommendations 3 Place the suction tube into the material container 4 Starting the Sprayer See Fig 5 above a Prime Valve must be open priming position b Pressure control knob must be in Low Pressur...

Page 6: ...only after the tip is removed from the gun Follow the Pressure Relief Procedure on Page 6 8 When shutting off the sprayer a Whenever you stop spraying even for a short break follow the Pressure Relie...

Page 7: ...before each use MEDICAL TREATMENT If any fluid appears to penetrate your skin get EMERGENCY CARE AT ONCE DO NOT TREAT AS A SIMPLE CUT Go to an emergency room immediately Tell the doctor you suspect a...

Page 8: ...mber the heavier the cord 2 Air Hoses use only grounded hoses 3 Fluid hose use only grounded hoses 4 Spray gun or dispensing valve grounding is ob tained through connection to a properly grounded flui...

Page 9: ...roperly grounded Always ground sprayer paint bucket and object being sprayed See grounding on page 6 for grounding information Vapors created when spraying can be ignited by sparks To reduce the risk...

Page 10: ...ats on spray tip are laigned with ears of tip guard spray tip is installed properly when flats recess into tip guard cavity FIG A RELEASED TRIGGER LOCK SAFETY LATCH LOCKED Insert tip guard Place tip g...

Page 11: ...run or sag Do not wave the spray gun This waving is called arching Instead hold the spray gun at a 12 to 15 inch distance perpendicular from the work If you are not familiar with spraying techniques...

Page 12: ...NPAINTCOATOVERLAPHALF THEWIDTHOFEACHPAINTSTROKE TOTAL SPRAYGUN MOVEMENT arm movement full sweep TRIGGER POINT TRIGGER POINT The Actual Paint Stroke Adjust pressure control knob so that paint is comple...

Page 13: ...ication too heavy Reduce pressure and or use tip in next larger nozzle group Coating fails to Material too viscous Thin cautiously close smooth over Spray pattern irreg Orifice clogged Clean carefully...

Page 14: ...ART NO DESCRIPTION Tungsten Carbide Spray Tip See Spray Tip Selection Tip Holder with Guard Deliberately Omitted Tip Washer Screw 3 Guard Valve Seat Complete Valve Ball with Holder Valve Spring Unit S...

Page 15: ...a 3 16 nut driver on front of valve spring unit and turn clockwise tightening the valve spring unit until you feel a positive stop At that point continue tightening the valve spring another 1 8 turn...

Page 16: ...005 Guard 120 044 Trigger 120 008 Tip Washer 120 045 Retainer Pin 122 009 Valve Spring Unit 120 046 Washer 120 020 Retainer 120 048 Lock 120 021 Nut 120 049 Retaining Ring 120 082 Seal 120 055 Wave W...

Page 17: ...gun movement and distance to surface SPRAY TIP SELECTION Two tips having the same tip size but different pattern widths will deliver the same amount of paint over a different area wider or narrower st...

Page 18: ...e future required inspection Standard Leeson brushes have an initial length of 1 and 1 4 When the brushes are worn to a length of 5 8 they should be replaced TO CHANGE THE BRUSHES 1 Unplug the machine...

Page 19: ...cement pump operates but paint pres sure is too low or none The displacement pump oper ates but the output is too low on the downstroke or both strokes The displacement pump oper ates but the output i...

Page 20: ...pressure control unit board is defective and must be replaced STEP 7 If the green light is ON the power source circuit breaker and thermal coupler are okay Use a multimeter to test the resistance bet...

Page 21: ...IBRATION 1 Attach a 50 1 4 airless hose airless gun with 0 017 tip and a 5000 psi pressure guage to the pump 2 Place the suction tube into a bucket of Coro chek and water 3 Turn Prime pressure relief...

Page 22: ...DC Motor 4100 3600 Toggle Switch 35A Circuit Breaker 1 2 3 4 5 1 3 4 6 7 8 9 10 2 5 ELECTRICAL SYSTEM GRN WHT BLK BLK BLK BLK BLK WHT RED RED BLK WHT LCDZERO PRESSURE MASTER VOLTAGE SENSOR NOT USED 11...

Page 23: ...age 20 for wiring diagram REPLACEMENT OF THERMAL CIRCUIT BREAKER 1 Ensure that the machine is OFF and unplugged 2 Detach the pressure control unit from the frame by unscrewing the eight screws 3 Unplu...

Page 24: ...46 Slide sleeve over coupling halfs Secure with retaining ring 189 048 4 Secure the fluid pump housing to the tie rods 100 328 and screw locknuts with washers on loosely 5 Tighten the tie rod locknuts...

Page 25: ...valve nut 187 018 off the pump and remove lower check valve 4 Loosen the packing nut and push the piston rod down and out of the housing 5 Place rod holder Part No 187 248 in a vise Slide the rod int...

Page 26: ...024 f Slide on distance tube 187 315 g Three Belleville Spring 187 031 starting with the first spring facing down and next facing up and the third facing down h Slide on upper male gland 187 025 with...

Page 27: ...25 FLUID PUMP 187 310 FIG 10...

Page 28: ...6 7 5 4 3 3 2 1 10 9 8 7 6 5 3 4 3 2 1 FIG 13 PARTS LIST ITEM NO PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 141 008 301 545 301 516 301 544 100 165 188 377 100 128 100 012 100 126 100 385 Inlet Straine...

Page 29: ...sure Control Ass y Not part of Paint System FIG 15 PARTS LIST PN 301 395 ITEM NO PART NO DESCRIPTION PAINT SYSTEM PN 301 395 Plug 1 4 NPT 4 Bowl Spring Screen Support O ring Head Swivel 3 8 NPS M X 1...

Page 30: ...SPRAYER FIG 16 1 2 3 4 5 6 41 7 12 60 16 14 15 13 63 26 27 28 29 31 32 33 36 37 38 61 62 54 55 56 39 67 35 42 66 20 46 47 50 49 48 64 16 30 57 58 59 45 18 19 21 25 22 23 24 44 10 11 65 43 8 51 52 53...

Page 31: ...Screw 6 Grommet 6 Retaining Ring Woodruff Key Power Cord Spacer Tube 2 Stud 2 Washer Lock 2 Nut 2 Bracket Return Tube Screw 3 Screw 3 Nut Sheave Set Screw 4 Key Cover Frame Pressure Control Ass y PCA...

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