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24

1. Remove the fluid pump as per the "Fluid Pump Discon-

nect" instructions on page 22.

2. Unscrew and remove the lower check valve per instruc-

tions on page 23.

3. Unscrew & remove the packing nut (187-046). Push the

piston rod down through the packings and out of the
pump. Wrap some masking tape around the bottom of
the piston. Now push the piston back through the pump
and remove through the top. The packings and glands
will be removed with the piston rod, leaving the pump
casing (187-313) empty. Utilizing tool (PN 187-249) the
complete packing set & piston can be removed quickly
and easily.

4. Disassemble and clean all parts for reassembly.

Discard old packings, but retain old glands for reuse.

REASSEMBLY

5. Lubricate leather packings in lightweight oil for 10 min.

prior to assembly.

6. Remove masking tape from piston. (if used)
7. Reassemble all parts onto piston as per drawing Fig. 9

in the following order:

a. Start with lower male gland (187-024)
b. Two new V-packings face down (187-029T)
c.  Female adaptors (187-023P)
d.  Five V-Packings face up.(alternating Teflon &
     Leather)
e.  Upper male gland (184-024)
f.   Slide on distance tube (187-315).
g.  Three Belleville Spring (187-031) starting with the
     first spring facing down and next facing up and the

 third facing down.

h.  Slide on upper male gland (187-025) with bevel
     facing up.
i.   Six V-Packings faced down (alternating Teflon &
     Leather)
j.   Female Gland (187-026)
k.  Slide on the V-Packing holder (187-047)over upper
     packings.

8. Lubricate inside of cylinder & outside of packings then

slide complete assembly into the pump casing (187-
313). Thread packing nut (187-046) into cylinder and
tighten (hand tight only).

9. Install the lower check valve and tighten the lower

check valve nut (187-018).

10. Connect the pump to the machine as per fluid pump

reinstall procedure (page 22).

11. Tighten the packing nut just enough to stop leaks.

V-PACKING KIT - TEFLON AND LEATHER (187-040)
Note: O-ring (187-028) on lower ball cage is supplied in
Teflon and Viton. Use Viton when spraying latex or oil based
paints and Teflon when spraying paints with high solvents.

187-026
Gland Female

187-030T
V-Packings
Teflon

187-025
Gland Male

187-031
Belleville
Springs

187-315
Distance Tube

187-024
Gland Male

187-029T
V-Packings Teflon

187-023P
Adaptor Female

187-029T
V-Packings Teflon

187-024
Gland Male

187-030L
V-Packing
Leather

187-029L
V-Packing
Leather

FIG. 9

V - PACKING REPLACEMENT

Summary of Contents for slow stroker II 3600SL

Page 1: ......

Page 2: ......

Page 3: ...g oil base paint flush with mineral spririts only Before using water base paint flush with mineral spirits followed by soapy water then a clean water flush 2 Changing Colors Flush with a compatible so...

Page 4: ...o Fig 2 9 Allow the pump to operate until clean solvent comes from the gun 10 Release the trigger and engage the gun safety latch 11 If you are going to start spraying place the suction tube into the...

Page 5: ...s recommendations 3 Place the suction tube into the material container 4 Starting the Sprayer See Fig 5 above a Prime Valve must be open priming position b Pressure control knob must be in Low Pressur...

Page 6: ...only after the tip is removed from the gun Follow the Pressure Relief Procedure on Page 6 8 When shutting off the sprayer a Whenever you stop spraying even for a short break follow the Pressure Relie...

Page 7: ...before each use MEDICAL TREATMENT If any fluid appears to penetrate your skin get EMERGENCY CARE AT ONCE DO NOT TREAT AS A SIMPLE CUT Go to an emergency room immediately Tell the doctor you suspect a...

Page 8: ...mber the heavier the cord 2 Air Hoses use only grounded hoses 3 Fluid hose use only grounded hoses 4 Spray gun or dispensing valve grounding is ob tained through connection to a properly grounded flui...

Page 9: ...roperly grounded Always ground sprayer paint bucket and object being sprayed See grounding on page 6 for grounding information Vapors created when spraying can be ignited by sparks To reduce the risk...

Page 10: ...ats on spray tip are laigned with ears of tip guard spray tip is installed properly when flats recess into tip guard cavity FIG A RELEASED TRIGGER LOCK SAFETY LATCH LOCKED Insert tip guard Place tip g...

Page 11: ...run or sag Do not wave the spray gun This waving is called arching Instead hold the spray gun at a 12 to 15 inch distance perpendicular from the work If you are not familiar with spraying techniques...

Page 12: ...NPAINTCOATOVERLAPHALF THEWIDTHOFEACHPAINTSTROKE TOTAL SPRAYGUN MOVEMENT arm movement full sweep TRIGGER POINT TRIGGER POINT The Actual Paint Stroke Adjust pressure control knob so that paint is comple...

Page 13: ...ication too heavy Reduce pressure and or use tip in next larger nozzle group Coating fails to Material too viscous Thin cautiously close smooth over Spray pattern irreg Orifice clogged Clean carefully...

Page 14: ...ART NO DESCRIPTION Tungsten Carbide Spray Tip See Spray Tip Selection Tip Holder with Guard Deliberately Omitted Tip Washer Screw 3 Guard Valve Seat Complete Valve Ball with Holder Valve Spring Unit S...

Page 15: ...a 3 16 nut driver on front of valve spring unit and turn clockwise tightening the valve spring unit until you feel a positive stop At that point continue tightening the valve spring another 1 8 turn...

Page 16: ...005 Guard 120 044 Trigger 120 008 Tip Washer 120 045 Retainer Pin 122 009 Valve Spring Unit 120 046 Washer 120 020 Retainer 120 048 Lock 120 021 Nut 120 049 Retaining Ring 120 082 Seal 120 055 Wave W...

Page 17: ...gun movement and distance to surface SPRAY TIP SELECTION Two tips having the same tip size but different pattern widths will deliver the same amount of paint over a different area wider or narrower st...

Page 18: ...e future required inspection Standard Leeson brushes have an initial length of 1 and 1 4 When the brushes are worn to a length of 5 8 they should be replaced TO CHANGE THE BRUSHES 1 Unplug the machine...

Page 19: ...cement pump operates but paint pres sure is too low or none The displacement pump oper ates but the output is too low on the downstroke or both strokes The displacement pump oper ates but the output i...

Page 20: ...pressure control unit board is defective and must be replaced STEP 7 If the green light is ON the power source circuit breaker and thermal coupler are okay Use a multimeter to test the resistance bet...

Page 21: ...IBRATION 1 Attach a 50 1 4 airless hose airless gun with 0 017 tip and a 5000 psi pressure guage to the pump 2 Place the suction tube into a bucket of Coro chek and water 3 Turn Prime pressure relief...

Page 22: ...DC Motor 4100 3600 Toggle Switch 35A Circuit Breaker 1 2 3 4 5 1 3 4 6 7 8 9 10 2 5 ELECTRICAL SYSTEM GRN WHT BLK BLK BLK BLK BLK WHT RED RED BLK WHT LCDZERO PRESSURE MASTER VOLTAGE SENSOR NOT USED 11...

Page 23: ...age 20 for wiring diagram REPLACEMENT OF THERMAL CIRCUIT BREAKER 1 Ensure that the machine is OFF and unplugged 2 Detach the pressure control unit from the frame by unscrewing the eight screws 3 Unplu...

Page 24: ...46 Slide sleeve over coupling halfs Secure with retaining ring 189 048 4 Secure the fluid pump housing to the tie rods 100 328 and screw locknuts with washers on loosely 5 Tighten the tie rod locknuts...

Page 25: ...valve nut 187 018 off the pump and remove lower check valve 4 Loosen the packing nut and push the piston rod down and out of the housing 5 Place rod holder Part No 187 248 in a vise Slide the rod int...

Page 26: ...024 f Slide on distance tube 187 315 g Three Belleville Spring 187 031 starting with the first spring facing down and next facing up and the third facing down h Slide on upper male gland 187 025 with...

Page 27: ...25 FLUID PUMP 187 310 FIG 10...

Page 28: ...6 7 5 4 3 3 2 1 10 9 8 7 6 5 3 4 3 2 1 FIG 13 PARTS LIST ITEM NO PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 141 008 301 545 301 516 301 544 100 165 188 377 100 128 100 012 100 126 100 385 Inlet Straine...

Page 29: ...sure Control Ass y Not part of Paint System FIG 15 PARTS LIST PN 301 395 ITEM NO PART NO DESCRIPTION PAINT SYSTEM PN 301 395 Plug 1 4 NPT 4 Bowl Spring Screen Support O ring Head Swivel 3 8 NPS M X 1...

Page 30: ...SPRAYER FIG 16 1 2 3 4 5 6 41 7 12 60 16 14 15 13 63 26 27 28 29 31 32 33 36 37 38 61 62 54 55 56 39 67 35 42 66 20 46 47 50 49 48 64 16 30 57 58 59 45 18 19 21 25 22 23 24 44 10 11 65 43 8 51 52 53...

Page 31: ...Screw 6 Grommet 6 Retaining Ring Woodruff Key Power Cord Spacer Tube 2 Stud 2 Washer Lock 2 Nut 2 Bracket Return Tube Screw 3 Screw 3 Nut Sheave Set Screw 4 Key Cover Frame Pressure Control Ass y PCA...

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