AIRLESSCO 1110E Service & Operation Manual Download Page 2

Page: 2 / 36

Manufactured by: AIRLESSCO BY DUROTECH CO.

Ship to: 5397 N Commerce Ave.,

Moorpark, CA 93021Tel: 800-223-8213 Fax: 805-523-1063

www.airlessco.com email: [email protected]

SUBJECT TO CHANGE WITHOUT NOTICE.

TABLE OF CONTENTS

Introduction

Safety Warnings

Flushing

How To Flush

Setting Up

Starting Up

Pressure Relief Procedure

Spray Gun Operation

Troubleshooting

Spray Tip Selection

Regular Maintenance

Field Troubleshooting

Servicing Fluid Pump

Servicing Suction Nut & Outlet Valve

Packing Replacement

Manifold Filter, Paint System

SL1500 Pump Parts Diagram

SL1500 Pump Parts List

Complete Sprayer

Complete Sprayer Parts List

Replacement and Belt Adjustment

Pressure Control Assembley Calibration

Electrical System

Troubleshooting - Machine does not start

Replacement of Electrical Components

SL1500 Prime Valve

Airlessco Accessories

Summary of Contents for 1110E

Page 1: ...AIRLESSCO SL810 1100 1500 ALLPRO 910E 1110E Form No 001 493 JUN07 AIRLESS PAINT SPRAYER SERVICE OPERATION MANUAL...

Page 2: ...e 10 Spray Gun Operation 11 Troubleshooting 12 Spray Tip Selection 13 Regular Maintenance 14 Field Troubleshooting 15 Servicing Fluid Pump 16 Servicing Suction Nut Outlet Valve 17 Packing Replacement...

Page 3: ...FreeFlow 0 9 gpm 1 1 gpm 1 1gpm Output At Pressure 0 8 gpm 1 0 gpm 1 0gpm Tip Size 1 gun to 0 029 1 gun to 0 031 1 gun to 0 031 Motor Output DC TEFC 1 HP DC TEFC 1 25 HP DC TEFC 1 25 HP Weight 135 lbs...

Page 4: ...spraying area NEVER spray highly flammable materials NEVER use around children NEVER allow another person to use sprayer unless he is thoroughly instructed on its safe use and given this operators ma...

Page 5: ...with a spring guard The spring guard helps protect the hose from kinks or other damage which could result in hose rupture and cause an injection injury NEVER use a damaged hose which can result in hos...

Page 6: ...raying and before adjusting removing or repairing any part of the sprayer NEVER alter or modify any part of the equipment to avoid possible component rupture which could result in serious bodily injur...

Page 7: ...ral spirits followed by soapy water then a clean water flush 5 Storage Always relieve pressure See pressure relief procedure on page 10 prior to storage or when machine is unattended Oil base Paint Fl...

Page 8: ...mp Refer to Fig 2 9 Allow the pump to operate until clean solvent comes from the gun 10 Release the trigger and engage the gun safety latch 11 If you are going to start spraying place the suction tube...

Page 9: ...Be sure the electrical service is 120 VAC 15 amp minimum and that the outlet you use is properly grounded NOTE For Generator power a minimum 7000 watt generator with voltage regulation must be used 4...

Page 10: ...stem is pres surized and ready to spray When you turn the valve handle and the gap between the valve handle and the cam body becomes wider this means the valve is in the open position It is in the clo...

Page 11: ...ed tip Always point the gun toward the ground or into a waste container when checking to see if the tip is cleared or when using a self cleaning tip 5 When Shutting off the Sprayer a Whenever you stop...

Page 12: ...n safety latch Refer to the separate instruction manual provided with your gun on its safety features and how to engage safety latch 4 Turn Prime Pressure Relief Valve PR Valve to the open priming pos...

Page 13: ...E CLOGS FROM SPRAY TIP 1 Lock gun safety latch 2 Turn REV TIP handle 180 degrees 3 Disengage trigger lock trigger gun into pail 4 If the REV TIP handle appears locked resists turning loosen the retain...

Page 14: ...Service pump Thin or Spotty Coverage Holidays Small tip orifice Spray gun hand speed fast Select larger tip orifice Decrease pass speed Thin Coverage in Center of Pattern Fingers Tip size larger than...

Page 15: ...6th digits are for the orifice size and is measured in thousandths of an inch e g 17 0 017 inch The higher the number the larger the tip 029 Rev TipTM for Painting P N 560 xxx Protected By U S Patent...

Page 16: ...son brushes have an initial length of 1 and 1 4 When the brushes are worn to a length of 5 8 they should be replaced TO CHANGE THE BRUSHES 1 Unplug the machine 2 Remove the cover over the motor 3 Open...

Page 17: ...tain good spraying pressure Unit does not run Pressure set too low Filter s are clogged Outlet Valve fouled or worn Prime Pressure Relief valve bypassing Packings and or piston worn Blown spray tip Pa...

Page 18: ...8 are in place 3 Connect the connecting rod with fluid the fluid pump by installing the coupling halves 189 046 Slide sleeve over the coupling halves and secure with retaining ring 189 048 4 Secure th...

Page 19: ...to unscrew the outlet seat support 187 051 from the piston 3 Remove the outlet seat 187 061 O ring 106 021 outlet ball 115 022 and ball guide 187 062 4 Inspect the outlet ball and seat for wear Repla...

Page 20: ...ning suction seat support 187 017 off of the fluid body 187 313 2 Remove the suction seat 187 065 O ring 106 017 suction ball 187 020 and suction ball guide 187 016 with O ring 106 014 3 Clean all par...

Page 21: ...wn and push the completed assembly upwards into the pump body Once placed inside tilt the pump body back up to keep all pieces in PACKING REPLACEMENT Continued 187 030 Upper Polyethylene V Packings 18...

Page 22: ...re tight the alignment of both rods should allow easy assembly and disassembly of the coupling If any binding loosen and retighten all the rod locknuts to improve the alignment Misalignment causes pre...

Page 23: ...Pressure Control Ass y Screw 8 Sensor Plug 1 4 Prime Pres Relief Valve Bypass Tube Manifold Filter Elbow 11 12 13 14 15 not shown 100 109 100 160 100 312 331 103 167 016 100 050 Nipple 2 Plug Screw 2...

Page 24: ...22 SL1500 Pump Parts Diagram 3...

Page 25: ...t TC 1 12 187 051 Plug 1 13 106 021 O Ring TF 1 14 187 037 Adapter Male Short 2 15 187 029 V Packing P 6 16 187 059 V Packing L 4 17 187 058 Double Adapter Fem 1 18 187 315 Spacer SS 1 19 187 031 Bell...

Page 26: ...COMPLETE SPRAYER FIG 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 17 20 21 22 24 23 25 26 27 29 30 31 32 33 34 35 36 37 38 39 40 41 42 49 50 51 52 53 54 55 28 43 44 45 46 47 48 24 56 57 58 59...

Page 27: ...Bearing Stud 2 Woodruff Key Retaining Ring Spacer Tube 2 Bracket Return Tube Washer Lock 2 Nut 2 Stopper 2 Axle 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58...

Page 28: ...8 When calibration is complete move jumper from both prongs of the P ZR terminal to single prong of the P ZR Terminal 2 PRESSURE CALIBRATION 1 Attach a 50 1 4 airless hose airless gun with 0 017 tip a...

Page 29: ...e 7 If deadband is greater than 150 psi adjust the phase limit trimpot so that the deadband is less than 150 psi and the pressure increase after the gun trigger is released is less than 250 psi These...

Page 30: ...ON 1 2 3 4 5 6 7 8 9 10 11 12 141 008 301 545 301 516 301 544 100 165 188 377 100 128 100 012 100 126 100 385 187 017 187 018 Inlet Strainer Suction Tube Hose Clamps 2 Hose Elbow Return Pipe Elbow Whi...

Page 31: ...d 110 Volt Strain Relief Screw Toggle Switch 35A Circuit Breaker 110 Volt Rubber Boot 1 25 HP Motor 110 Volt 10 11 15 Series 1 HPDC Motor 110 Volt 8 9 Series Pressure Control Ass y 110 Volt Jumper Sen...

Page 32: ...facility to repair replace the thermal coupler Continuity shows that the motor s thermal coupler has not tripped Proceed to step six STEP 6 If everything checks out in steps one through five and the p...

Page 33: ...ch loosen set screw in the potentiometer knob Fig 17 Item 14 and remove knob and spacer Fig 17 Item 13 4 Using a 1 2 wrench or deep socket remove the nut from the potentiometer shaft assembly 5 Pull e...

Page 34: ...from the frame by undoing the four screws Fig 18 Item 6 5 Disassemble Items 1 6 Fig 18 6 Remove and replace LCD Display Fig 18 Item 3 7 Reassemble in reverse order NOTE Do not over tighten the screw a...

Page 35: ...TEM PART DESCRIPTION UNLESS PREMISSION OF DUROTECH CO Title Matertial Material Size Treatment N A N A SEE LIST PROPRIETARY TO DUROTECH CO IT SHALL THIS DOCUMENT CONTAINS INFORMATION NOT BE REPRODUCED...

Page 36: ...ss hose from paint and abrasion damage Comes in 1000 roll with perforations each 50 100 219 Hose Cover Roll 100 426 Case of 6 Rolls HIGH PRESSURE AIRLESS HOSE Standard Tip Extension Swivel Extension B...

Search results

Summary of Contents for 1110E

Reviews:

Related manuals for 1110E

Brands by name

Popular brands

AIRLESSCO 1110E, Service & Operation Manual

Search results

Summary of Contents for 1110E

Reviews:

Related manuals for 1110E

Brands by name

Popular brands