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Page 7

Air Techniques, Inc. 

Air Techniques, Inc.

Page 6

Introduction and General Advice

1.3.3  

Function description with drying installation (D-Units)

The following provides the functional description for product units ASE121D, ASE122D, 

ASE220D, ASE250D, ASE450D and ASE600D.
Each product consists of a (multiple) piston compressor(s), a pressure tank, a tank outlet 

assembly (control gear) with operating and safety elements, a cooler and a membrane 

dryer.

See Figure 1b. Via the air intake filter (9), atmospheric air is aspirated. This air will be 

compressed by the piston in the cylinder(s) (1). The inlet or outlet valve shuts off flow in 

one direction, so the compressed air is made to lead into the pressure hose (10) which 

leads the compressed air to the cooler (7), then the membrane dryer (8) through the 

check valve into the pressure tank (2).
The temperature of the air entering the cooler is lowered substantially prior to entering 

the unit’s membrane dryer. At this point, the majority of liquid water is condensed from 

the air stream by the coalescent filter and is removed through the automatic drain valve.  

The remaining moisture in the air is finally purged from the air-stream using hundreds of tiny 

membrane fibers that wick away all remaining saturation. The 100% moisture-free air flows 

through the check valve to the tank.
For regeneration, a small portion of air is directed via the purge nozzle to the outside 

walls of the membrane fibers. This regeneration happens continuously during operation.  

The compressor aggregate (1) generates compressed air as long as the Main power / 

pressure switch (3) signals that the adjusted cut-out pressure is not reached. The pressure is 

indicated by the pressure gauge (5). Excessive pressure will be released by the integrated 

safety relief valve (6).
The tank pressure reduces when being used for procedures. On reaching the cut-in 

pressure the compressor aggregate will be automatically restarted by the Main power / 

pressure switch.

Summary of Contents for AirStar Eco5 ASE121A

Page 1: ...ASE121A ASE122A ASE220A ASE250A ASE450A ASE600A ASE121D ASE122D ASE220D ASE250D ASE450D ASE600D DENTAL AIR SYSTEM OPERATING INSTRUCTIONS...

Page 2: ...rtant technical information Qualified Personnel This operating manual is valid for oil free air compressor units hereinafter called product The operating manual is only valid so long as your product c...

Page 3: ...ion 9 2 3 1 Environmental conditions 9 2 3 2 Compressed air connection 10 2 3 3 Electrical installation 10 2 3 4 Motor protection 11 2 3 5 Circuit diagram 11 2 4 Electromagnetic Compatibility EMC Comp...

Page 4: ...safety advice During use care and maintenance of the product the following fundamental safety measures must be observed for the protection of the operator maintenance and service engineers as well as...

Page 5: ...electrical components and if they are damaged have them repaired by a qualified electrician Check the electrical equipment for external damage before work starts Check thoroughly whether lines or cabl...

Page 6: ...ressure hose 8 through the check valve into the pressure tank 2 The compressor aggregate 1 supplies compressed air until the set cut out pressure of 8 bar 116 psi is indicated in the Main power pressu...

Page 7: ...tially prior to entering the unit s membrane dryer At this point the majority of liquid water is condensed from the air stream by the coalescent filter and is removed through the automatic drain valve...

Page 8: ...Pressure Tank 6 Safety Relief Valve 10 Pressure Hose 3 Pressure Switch Mains Disconnect 7 Air Cooler 11 Damping Mount 4 Air Outlet 8 Membrane Dryer 12 Damping Foot Introduction and General Advice Fig...

Page 9: ...ules regarding the disposal of the packaging must be observed and to assist this please note the labels on the packaging 2 2 Transport and storage requirements Temperature 0 to 150 F 18 to 65 C Relati...

Page 10: ...nection must only be carried out on a power supply with correctly installed protective conductor The equipment is hard wired to the power supply a switch arrangement must be arranged with at least a 0...

Page 11: ...f too high an ambient temperature the thermal protection switch shuts down the unit by cutting off the operating current 2 3 5 Circuit diagram The connection to the mains voltage supply must only be c...

Page 12: ...0 ASE600 Nominal Voltage V Frequency Hz Max Running Current A Device Breaker Rating A 110 230 A 100 A 100 A 200 A 200 A 200 15 6 10 10 20 25 14 18 Table 1 Panel Breaker Rating A Max Wire Size AWG 50 6...

Page 13: ...des the technical data used to show that each AirStar ECO is designed and manufactured to meet the electromagnetic requirements of International standard as shown below The user should ensure that the...

Page 14: ...se in industri al areas and hospitals CISPR 11 class A If it is used in a residential environment for which CISPR 11 class B is normally required this equipment might not offer adequate protection to...

Page 15: ...eded The permitted operating pressure is marked on the fitted pressure gauge with a red line If the permitted operating pressure is exceeded you must switch the product off and separate it from the ma...

Page 16: ...cloth Take care to keep the ventilation openings of the crankcase chamber and the cylinder head free from dust and dirt 4 2 Maintenance The stated maintenance intervals are guidelines for normal work...

Page 17: ...Exchange the air filter insert 3 Turn the filter housing counterclockwise until the bayonet lock is closed again Attention Never clean filter inserts with petrol or oil 4 2 3 Check safety valve functi...

Page 18: ...year Always dispose of the removed filter in accordance with local codes Filter Replacement Yearly Refer to Appendix 3 Spare Parts for the location of filters to be replaced using the preventive main...

Page 19: ...rize the machine and pressure hoses The disposal has to be carried out in an appropriate way The national laws and stipulations have to be followed For further questions please contact Air Techniques...

Page 20: ...Product will not start against pressure Therefore the products are fitted with an expansion tank Since our products are subject to a process of continuous improvement the technical spec ification may...

Page 21: ...60 Hz 1 0 HP at 50 Hz 1 2 HP at 60 Hz 1 8 HP at 50 Hz 2 2 HP at 60 Hz 1 8 HP at 50 Hz 2 2 HP at 60 Hz 3 5 HP at 50 Hz 4 4 HP at 60 Hz 5 3 HP at 50 Hz 6 7 HP at 60 Hz Max current con sumption 9 2 A at...

Page 22: ...e Suction filter very dirty Change filter if necessary fit filter with greater surface area Gasket defective Replace Cup seal leaking Remedy 1 Worn or pitted 1 Exchange cup seal cylinder and wash ers...

Page 23: ...Page 23 Air Techniques Inc Appendix 3 Appendix 3 Spare Parts Figure A3 1 Parts Location for Compressor without Dryer Key Components 1 5 12 2 4 3 6 11 8 10 13 14 7 9...

Page 24: ...Air Techniques Inc Page 24 Appendix 3 Figure A3 2 Parts Location for Compressor with Dryer Key Components 1 11 6 12 2 3 10 7 5 4 13 16 15 17...

Page 25: ...D 87619 All Other Units 87620 Capacitor ALL 7 Female Socket 84554 Male Plug 84557 Quick Disconnect ALL 8 Various Starting Sphere Various 9 C0101 10mm Push Adapter ALL 10 C1416 or 84574 10mm Push Elbow...

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Page 28: ...es has been a leading innovator and manufacturer of dental products Our priority is ensuring complete satisfaction by manufacturing reliable products and providing excellent customer and technical sup...

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