Air Techniques AirStar AS120 Installation & Operating Instructions Manual Download Page 4

Air Techniques, Inc.

Page 4

Important Information

1  Notes on this documentation

These Installation and Operating Instructions are a basic 
component to the appliance� They conform to the model 
type of the appliance and represent the state of technol-
ogy at the time of manufacture and initial use� 

Air Techniques can accept no responsibility and 
no liability where the instructions and notes 
contained within these Installation and Operating 
Instructions are not observed nor guarantee the 
safe and proper operation of the appliance� 

1�1  Warnings and symbols

Warnings
Any warnings in this document are designed to draw 
attention to possible injury to persons or to danger to 
property� 

They are marked with the following warning symbols:

General warning symbol

Warning - dangerous electrical voltage

Warning - hot surfaces

Warning - the unit starts up automatically

The warnings are built up as follows:

SIGNAL WORD
Description of type and source of danger
Here you will find the possible consequences of 
ignoring the warning�
• Observe these steps to avoid possible danger�

The signal words denote four different warning levels: 

DANGER

Extreme danger which may result in 
serious injury or death

WARNING

Possible danger which could result in 
serious injury or death

CAUTION

Possible danger which could result in 
minor injury

IMPORTANT

Possible danger which could result in 
serious damage

Further symbols
The following symbols are used within this document 
and on the actual appliance: 

Notes, e�g� special instructions concerning effi-
cient usage of the device 

Consult Instructions for Use�

Dispose of according to UL and CSA directive

Date of manufacture

Wear ear protectors

Earthed wire connection

Air

4005460

with respect to electrical shock, fire, mechanical and other 

specified hazards only in accordance with
UL-508A, CAN/CSA Std. C22.2 No. 286

1�2  Notes concerning trade marks, brand 

names etc�

All switches, processes, names, software and appliances 
mentioned here are protected under copyright� 
Making copies of the Installation and Operating Instructions, 
or parts thereof, is only possible with the written approval 
of Air Techniques� 

1�3  Further documentation

All information and instructions concerning the refrigerant 
type dryer are contained in the Atlas Copco FD Series dryer 
manual supplied� 

2  Safety

Air Techniques has designed and constructed this 
appliance in such a way that under correct usage the 
product is perfectly safe to use�  However, there is always 
a minimum risk� 
For this reason, please observe the following notes 
carefully� 

2�1  Intended Use

The compressed air station is designed to supply com-
pressed air in order to operate dental units or for similar 
applications�  The compressed air station has been designed 
for operation in dry, ventilated rooms� See Section 4�1 for 
environmental storage and operating conditions�

Summary of Contents for AirStar AS120

Page 1: ...Installation Operating Instructions AirStar Clinical Air Compressor AS60 AS90 AS120 AS60 400 AS90 400 and AS120 400...

Page 2: ......

Page 3: ...8 2 Module layout 12 8 3 Set up and secure modules 12 9 Installation 13 9 1 Connect the compressed air connection to the cyclone separator 13 9 2 Connect the pressure tank to the com pressed air supp...

Page 4: ...jury IMPORTANT Possible danger which could result in serious damage Further symbols The following symbols are used within this document and on the actual appliance Notes e g special instructions conce...

Page 5: ...xperience Every person operating the device must be trained in its handling Installation and repair and maintenance Installation resetting alterations adding of extensions and repairs must be carried...

Page 6: ...nd Operating Instructions AS60 400 Control module Compressor module with 2 compressor aggregates Boost transformer Connecting cables and hoses Mounting materials Installation and Operating Instruction...

Page 7: ...ule control module lbs kg lbs kg 505 229 700 318 835 379 700 318 1055 479 700 318 Shipping Weight compressor module control module lbs kg lbs kg 605 275 850 386 940 425 850 386 11505 522 850 386 Conne...

Page 8: ...ame of manufacturer Air Techniques Name of unit AirStar Clinical Air Compressor Models AS60 AS90 AS120 AS60 400 AS90 400 AS120 400 Control panel ConformstoUL508A theULStandardforConstruction Of Indust...

Page 9: ...d air which is used to operate dental units simulation stations phantom places and similar The display panel is used to configure the operation of the device monitor the operating status e g fault rep...

Page 10: ...ar 7 Control connection 8 Tank connection to air network 1 inch NPT 9 Condensate drain 10 Condensate separator drainage 11 Pressure sensor 12 Refrigerant dryer bypass valve 13 Refrigerant dryer valve...

Page 11: ...ggregatethenrunsincontinuousoperation The alternation of aggregates no longer takes place When no air is taken from the tank the pressure in the tank increases to 145 psi 10 bar and will be maintained...

Page 12: ...ation in purpose built rooms e g boiler room must be checked against building regulations beforehand Do not operate the units in damp or wet environments Clearly indicate that the room may only be ent...

Page 13: ...air supply net Connect the pressure tank to the supply network using a flexible compressed air hose on site connection 1 inch NPT external thread 9 3 Connect the condensate drain outlet to the waste w...

Page 14: ...e following information on connecting electrical lines is based on US and Canada standards Always observe the relevant national standards and local rules and regulations Diameter of the connections Th...

Page 15: ...ave been used The compressed air for the dew point measurement should be taken from the measuring connection point 1 1 11 Initial start up Wear ear protectors 11 1 Switching on compressed air station...

Page 16: ...e switch to Emergency Mode setting 2 The compressor aggregate then runs in continuous operation The red LED Fault shows 0 1 2 13 Decoupling a single compressor aggregate Where a single compressor aggr...

Page 17: ...tighten screws Check the compressed air connections for any signs of leakages if necessary seal Check the operating hours of the compressor aggregates If there are large differences in the compressor...

Page 18: ...n relief valve Change the controller at the display panel to manual Switch on the individual compressors aggregate manu ally using the display panel After approximately 5 seconds the non return relief...

Page 19: ...eak Check units and air supply for signs of leakages if necessary seal leaks Display Pressure sensor 1 defect Units do not function red LED Fault lit Connection between pressure sensor and controller...

Page 20: ...sary replace module 16 2 Further messages at display panel The following messages give information but do not indicate a fault or downtime of the units Message Probable cause Solution Bacterial filter...

Page 21: ...safety of the system according to current national and local code has been checked and confirmed Training in the operation and handling of the unit s has been carried out See back page The delivery r...

Page 22: ...Inc Page 22 Trained Personnel Log Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Form i...

Page 23: ...it will not be applied to product returns that exhibit damage due to shipping misuse careless handling or repairs by unauthorized personnel Credit or partial credit will not be issued until products p...

Page 24: ...er Evacuation System Cleaner Imaging Accessories Chemistry Processor Accessories For over 50 years Air Techniques has been a leading innovator and manufacturer of dental products Our priority is ensur...

Reviews: