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5

MN-333

STEP BY STEP INSTALLATION

All of the electrical connections are matched by male-to-female push-in terminals. (Figs. 

4 and 5).

1.  Install the gauge panel. Select a convenient mounting location that has a sturdy rigid 

surface. The bottom edge of the dash on either side of the steering wheel is a good 

location. Attach the panel to the selected location with the black self-tapping screws.

2.  Install the compressor unit. 

a.  Hold the compressor in the recommended location and use the provided silver self 

tapping screws to attach the mounting brackets to the vehicle. 

b.  In some cases the mounting area does not provide enough room to use a drill to 

drive the screws in. It may be necessary to use the mounting brackets as a template 

to drill 13/64

 holes through the frame first and then use a 7/16

 nut driver to install 

the self tapping screws. 

c.  For box frames: In some cases the frame section will not be wide enough to mount 

the compressor legs flat to the rail. Refer to Fig. 6 in this situation. 

DO NOT DRILL ANY HOLES INTO THE FRAME OR THE FLOOR BOARD BEFORE 

CHECKING FOR HYDRAULIC LINES, GAS LINES, AND/OR ELECTRICAL WIRES 

THAT MAY NEED TO BE MOVED ASIDE. ALSO, WHEN ATTACHING TO THE FLOOR 

BOARD, IT IS IMPORTANT TO CHECK WHERE THE SCREWS PROTRUDE THROUGH 

THE FLOOR BOARD. IT MAY BE NECESSARY TO TRIM OR COVER THE TOP OF THE 

SCREWS INSIDE THE VEHICLE. A SEALER SHOULD BE USED AROUND THE SCREW 

TO PREVENT THE ELEMENTS FROM ENTERING THE CAB AREA.

fig. 5

Harness #2

Harness #1

Air line

Gauge side

Compressor side

Low pressure 

sensor

Red wire

fig. 4

Ground

Power

Harness #1

CAUTION

Load Controller II

Summary of Contents for 25592

Page 1: ...tiveness and safety please read these instructions completely before proceeding with installation Failure to read these instructions can result in an incorrect installation INSTALLATION GUIDE Kit 2559...

Page 2: ......

Page 3: ...stallation Diagram 3 Hardware List 3 Installing the Load Controller II System 4 Recommended Compressor Locations 4 Getting Started 4 Step by Step Installation 5 Limited Warranty and Return Policy 9 Re...

Page 4: ...This number along with other weight limits as well as tire rim size and inflation pressure data is shown on the vehicle s Safety Compliance Certification Label Payload The combined maximum allowable w...

Page 5: ...wire Black White Installation Diagram Adapter 1 Adapter 2 Adapter 3 Adapter Fuse Uses 3 16 smaller Female Push On Connector fig 1 Item Part Description Qty A 16060 Compressor 1 B 26156 Panel assembly...

Page 6: ...the air spring kit is installed If you have any questions please call Air Lift customer service at 800 248 0892 If you are adding this control system to an Air Lift LoadLifter 5000 application then n...

Page 7: ...the mounting brackets as a template to drill 13 64 holes through the frame first and then use a 7 16 nut driver to install the self tapping screws c For box frames In some cases the frame section wil...

Page 8: ...inside the vehicle and secured with the provided tie straps 4 Attach harness 2 to the compressor unit a Push the air line completely over the barbed fitting on the compressor and connect the power wi...

Page 9: ...5 amp in line fuse c Connection to the fuse terminal will depend on what type of fuse your vehicle uses If your vehicle uses the barrel type fuse use adapter 1 If you have the standard spade type fuse...

Page 10: ...he maintenance and operating tips in the installation manual that came with your air spring kit IMPORTANT If the compressor runs continually or often then there is a leak Disconnect the compressor at...

Page 11: ...ticipated profits loss of the use of money loss of business loss of opportunity loss of goodwill and loss of reputation Air Lift Company s maximum liability shall not in any case exceed the purchase p...

Page 12: ...e the kit was purchased If it is necessary to return or exchange the kit for any reason If there is a problem with shipping if shipped from the retailer If there is a problem with the price Contact In...

Page 13: ...11 MN 333 Notes Load Controller II...

Page 14: ...12 MN 333 Notes Load Controller II...

Page 15: ......

Page 16: ...517 322 2144 Fax 517 322 0240 www airliftcompany com Thank you for purchasing Air Lift products the professional installer s choice Need Help Contact our customer service department by calling 800 248...

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