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MN-333

Installing the Load Controller II System

RECOMMENDED COMPRESSOR LOCATIONS 

Important

 

LOCATE COMPRESSOR IN DRY, PROTECTED AREA ON VEHICLE. 

DIRECT SPLASH OR EXCESSIVE MOISTURE CAN DAMAGE 

THE COMPRESSOR AND CAUSE SYSTEM FAILURE.

Disclaimer: If you choose to mount the compressor outside the vehicle please keep in 

mind the compressor body must be shielded from direct splash and the intake should be 

snorkeled inside the vehicle. If the compressor does not include a remote mount air filter or 

if mounting the compressor outside the vehicle, make sure to orient the compressor intake 

filter so that all moisture can easily drain.

Please also remember . . .

•  To avoid high heat environments. 
•  To avoid mounting the compressor under the hood.
•  To check to be sure the compressor harness #2 will reach the compressor and connect 

to harness #1.

The compressor can be mounted in any position — vertical, upside down, sideways, etc. 

(please refer to the instruction manual).

GETTING STARTED

This part of the installation should be done after the air spring kit is installed . If you 

have any questions, please call Air Lift customer service at (800) 248-0892 .

If you are adding this control system to an Air Lift LoadLifter 5000™ application, then no 

modifications to the low pressure sensor are necessary. If you are adding this control system 

to an Air Lift 1000™ or RideControl™ application, and if your specific application requires a 

minimum of 10 PSI (0.7 Bar), then it will be necessary to adjust the low pressure sensor to 

10 PSI (0.7 Bar). To increase the pressure in the low pressure sensor, remove the rubber 

plug with pliers (Fig. 2). Using an allen wrench, turn the screw clockwise 4 1/4 turns (Fig. 

3). Push the rubber plug back into the top of the low pressure sensor. Proceed with the step 

by step installation instructions.

Do not cut, trim, modify, or disassemble the harness. If you have excess length, simply coil 

it up and secure out of the way with the provided tie straps. All preassembled gauge panels 

have been 100% leak and function tested. DO NOT attempt to tighten, loosen, or adjust any 

fittings or connections. This will likely cause a leak or malfunction and void the warranty.

fig. 2

Remove 

rubber cap

fig. 3

Turn allen screw 4 ¼ 

turns clockwise

Load Controller II

Summary of Contents for 25592

Page 1: ...tiveness and safety please read these instructions completely before proceeding with installation Failure to read these instructions can result in an incorrect installation INSTALLATION GUIDE Kit 2559...

Page 2: ......

Page 3: ...stallation Diagram 3 Hardware List 3 Installing the Load Controller II System 4 Recommended Compressor Locations 4 Getting Started 4 Step by Step Installation 5 Limited Warranty and Return Policy 9 Re...

Page 4: ...This number along with other weight limits as well as tire rim size and inflation pressure data is shown on the vehicle s Safety Compliance Certification Label Payload The combined maximum allowable w...

Page 5: ...wire Black White Installation Diagram Adapter 1 Adapter 2 Adapter 3 Adapter Fuse Uses 3 16 smaller Female Push On Connector fig 1 Item Part Description Qty A 16060 Compressor 1 B 26156 Panel assembly...

Page 6: ...the air spring kit is installed If you have any questions please call Air Lift customer service at 800 248 0892 If you are adding this control system to an Air Lift LoadLifter 5000 application then n...

Page 7: ...the mounting brackets as a template to drill 13 64 holes through the frame first and then use a 7 16 nut driver to install the self tapping screws c For box frames In some cases the frame section wil...

Page 8: ...inside the vehicle and secured with the provided tie straps 4 Attach harness 2 to the compressor unit a Push the air line completely over the barbed fitting on the compressor and connect the power wi...

Page 9: ...5 amp in line fuse c Connection to the fuse terminal will depend on what type of fuse your vehicle uses If your vehicle uses the barrel type fuse use adapter 1 If you have the standard spade type fuse...

Page 10: ...he maintenance and operating tips in the installation manual that came with your air spring kit IMPORTANT If the compressor runs continually or often then there is a leak Disconnect the compressor at...

Page 11: ...ticipated profits loss of the use of money loss of business loss of opportunity loss of goodwill and loss of reputation Air Lift Company s maximum liability shall not in any case exceed the purchase p...

Page 12: ...e the kit was purchased If it is necessary to return or exchange the kit for any reason If there is a problem with shipping if shipped from the retailer If there is a problem with the price Contact In...

Page 13: ...11 MN 333 Notes Load Controller II...

Page 14: ...12 MN 333 Notes Load Controller II...

Page 15: ......

Page 16: ...517 322 2144 Fax 517 322 0240 www airliftcompany com Thank you for purchasing Air Lift products the professional installer s choice Need Help Contact our customer service department by calling 800 248...

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