Air King AK100DH Operating Manual Download Page 2

INSTALLATION INSTRUCTIONS

CAUTION:

 MAKE SURE POWER IS SWITCHED OFF AT 

SERVICE PANEL BEFORE STARTING INSTALLATION.

SECTION 1

Preparing the Exhaust Fan

1.  Unpack fan from the carton and confirm that all pieces are present. In addition to the 

exhaust fan you should have:

 

 

1 - Grill

 

 

1 - Damper Assembly (attached)

 

 

4 - Mounting Rails

 

1 - Instruction/Safety Sheet  

2. 

Choose the location for your fan. To ensure the best air and sound performance, it 

is recommended that the length of ducting and the number of elbows be kept to a 

minimum, the radius of each elbow be as large as possible for the installation, and that 

insulated hard ducting be used. This fan will require 

at least 8” of clearance in the ceiling or wall, and 

will mount through drywall up to 3/4” thick. The fan 

mounts between 16” or 24” on center joists using 

the 4 provided mounting rails.

3. 

Select the most convenient electrical knockout and 

remove using a straight-blade screw driver and install 

an approved electrical connector 

(Figure 1).

4. 

No additional vibration deadening materials are 

needed for this fan.

SECTION 2

New Construction

1.  Install the rails into the mounting channel on the housing. Center the mounting channel in 

the slots on the housing, then from inside the housing tighten the mounting channel screws 

so the channel is securely in place. Position the housing next to the joist. Line up housing so 

that it will be flush with the finished ceiling. Secure the ends of the rails with screws or nails 

(not included) to the joists and slide the housing into the final position 

(Figure 2).

SECTION 3

Existing Construction

1.  Set housing in position between the joist and trace an outline onto the ceiling material 

(Figure 3).

 Set housing aside and cut opening, being careful not to cut or damage any 

electrical or other hidden utilities. Install the rails into the mounting channel on the 

housing. Center the mounting channel in the slots on the housing, then from inside 

the housing tighten the mounting channel screws so the channel is securely in place. 

Position the housing in the previously cut hole so that it is flush with the finished ceiling. 

Secure the ends of the rails to the joists 

(Figure 2).

SECTION 4

Ducting

NOTE: 4" OR LARGER RIGID DUCT IS RECOMMENDED FOR BEST PERFORMANCE.

CAUTION:

 ALL DUCTING MUST COMPLY WITH LOCAL AND 

NATIONAL BUILDING CODES.

www.airkinglimited.com

A210952011 Rev. K 11-18

2 of 8

NOTE:

 The ducting from this fan to the outside of the building has a strong effect on the air 

flow, noise and energy use of the fan. Use the shortest, straightest duct routing possible 

for best performance, and avoid installing the fan with smaller ducts than recommended. 

Insulation around the ducts can reduce energy loss and inhibit mold growth. Fans installed 

with existing ducts may not achieve their rated air flow.
1. 

Connect the ducting to the fan’s duct collar 

(Figure 4).

 Secure in place using tape 

or screw clamp. Always duct the fan to the outside through a wall or roof cap. It is 

recommended that low restriction termination fittings be used.

2. 

Ensure duct joints and exterior penetrations are sealed with caulk or other similar material 

to create an air-tight path to minimize building heat loss or gain and to reduce the potential 

for condensation. Place/wrap insulation around duct and/or fan in order to minimize possible 

condensation buildup within the duct, as well as building heat loss or gain 

(Figure 5).

SECTION 5

Wiring

CAUTION:

 MAKE SURE POWER IS SWITCHED OFF AT 

SERVICE PANEL BEFORE STARTING INSTALLATION.

CAUTION:

 ALL ELECTRICAL CONNECTIONS MUST BE MADE 

IN ACCORDANCE WITH LOCAL CODES, ORDINANCES, OR NATIONAL 

ELECTRICAL CODE. IF YOU ARE UNFAMILIAR WITH METHODS OF INSTALLING ELECTRICAL 

WIRING, SECURE THE SERVICES OF A QUALIFIED ELECTRICIAN.

NOTE:

 This unit includes a side access panel for wiring that does not require the removal of the 

fan’s blower assembly. If you choose to wire the unit from the inside, you will need to remove 

the blower assembly and internal wiring compartment. Both methods are equally effective.
1a. 

External Wire Compartment:

 Remove the wire compartment cover screw and place 

cover in a secure place 

(Figure 6)

.

1b. 

Internal Wire Compartment:

 Remove the screw holding the venturi in place. Lift the 

venturi up and at an angle to slide it out of the housing 

(Figure 7)

. Remove the wire 

compartment cover screw and place the cover in a secure place 

(Figure 8)

.

Figure 1

Housing

Joist

Mounting Rails

Figure 2

Figure 6

Screw

Wire 

Compartment 

Cover

Figure 5

Insulation* 

(place around and 

over Fan Housing

Fan Housing

Power Cable*

Seal gaps 

around Housing

Round 

Duct*

Seal duct joints 

with tape

Round 

Elbows*

Wall Cap*

Roof Cap* 

(with built-in 

damper)

Keep duct 

runs short

*Purchase separately

or

Ducting

Figure 4

Duct 

Collar

Figure 3

Joist

Summary of Contents for AK100DH

Page 1: ...t air is needed for proper combustion and exhausting of gases through the flue chimney of fuel burning equipment to prevent back drafting Follow the heating equipment manufacturer s guideline and safe...

Page 2: ...ST COMPLY WITH LOCAL AND NATIONAL BUILDING CODES www airkinglimited com A210952011 Rev K 11 18 2 of 8 NOTE The ducting from this fan to the outside of the building has a strong effect on the air flow...

Page 3: ...wire compartment cover The cord will only fit one way into the receptacle Figure 11 3 Install the grill by squeezing the two ends of the springs together and installing them up into the slots on the f...

Page 4: ...WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY LAST FIVE YEARS FROM THE DATE OF ORIGINAL PURCHASE OR UNTIL THE ORIGINAL PURCHASER OF THE PRODUCT...

Page 5: ...t chemin e provenant d quipement de br lage au combustible pour pr venir un refoulement Suivre les directives du fabricant de l quipement de chauffage et les normes de s curit telles que celles publi...

Page 6: ...REMARQUE La canalisation de ce ventilateur l ext rieur du b timent a un effet important sur le flux d air le bruit et la consommation d nergie du ventilateur Utilisez la route de canalisation la plus...

Page 7: ...e mani re dans le r ceptacle Figure 11 3 Installer la grille en pressant ensemble les deux extr mit s des ressorts et en les installant dans les fentes du ch ssis du ventilateur Pousser la grille en p...

Page 8: ...on de retour de Air King apr s les r parations ou le remplacement de garantie TOUTES LES GARANTIES EXPRESSES OU TACITES COMPRENANT SANS LIMITATION TOUTE GARANTIE TACITE DE VALEUR MARCHANDE DURENT CINQ...

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