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Air innovations WINE GUARDIAN DS025, Installation, Operation And Maintenance Manual, Page: 2 / 61

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Air innovations WINE GUARDIAN DS025 Installation, Operation And Maintenance Manual Download Page 2

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Table of Contents 

Safety

 .......................................................................................................................................................... 5 

Lockout/Tagout Procedure

 ................................................................................................................ 6 

Safety Warnings

 ................................................................................................................................... 6 

Receiving, Inspecting and Unpacking

 ................................................................................................ 6 

Directory of terms

 .................................................................................................................................... 7 

General Overview

 ..................................................................................................................................... 8 

Accessories/Options

 ......................................................................................................................... 10 

Component Overview

 ....................................................................................................................... 12 

Overview of the Evaporator

 ......................................................................................................... 13 

Overview of the Condenser

 ......................................................................................................... 14 

Refrigeration Illustration

 .............................................................................................................. 15 

Wiring Diagram for DS025, WGS40

 ............................................................................................... 16 

Specifications

 ..................................................................................................................................... 20 

Installation

 ............................................................................................................................................... 22 

Pre-Installation

 .................................................................................................................................... 22 

Pre-Installation Planning

 .................................................................................................................. 22 

Installing The Fan-Coil

 ...................................................................................................................... 22 

Reducing Noise Generation

 ........................................................................................................ 23 

Ductwork

 .......................................................................................................................................... 23 

Duct Collar and Panel Adjustment

 ............................................................................................ 25 

Drain Line

 ......................................................................................................................................... 26 

Wiring the Fan-Coil

 ........................................................................................................................ 26 

Installing The Condensing Unit

 ...................................................................................................... 27 

Installation of Interconnecting Refrigerant Lines

 .................................................................. 27 

Refrigerant Line-Sets

 .................................................................................................................... 28 

Sample line Set Configurations

 .................................................................................................. 29 

Leak Checking and Evacuation Process

 ................................................................................. 29 

Wiring the Condenser

 ................................................................................................................... 30 

Installing the Remote Interface and Communication Cable

 ................................................... 31 

Additional Remote Interface

 ........................................................................................................ 32 

Controller Specification

................................................................................................................ 32 

Mounting the Remote Interface Controller (Wired)

 ............................................................... 33 

Summary of Contents for WINE GUARDIAN DS025

Page 1: ...nnovations com Wine Guardian reserves the right without notice to make changes to this document at its sole discretion Please visit our web site for the most current version of the Wine Guardian manua...

Page 2: ...tallation 22 Pre Installation Planning 22 Installing The Fan Coil 22 Reducing Noise Generation 23 Ductwork 23 Duct Collar and Panel Adjustment 25 Drain Line 26 Wiring the Fan Coil 26 Installing The Co...

Page 3: ...less 38 Remote Interface Functions 39 Alarm Codes 46 Start Up 48 Refrigerant Charging 48 Charging System with Head Pressure Control 48 Final Start up 52 Maintenance 55 Cleaning the Humidifier Optional...

Page 4: ...ion between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician...

Page 5: ...uipment is to be performed only by qualified personnel who are familiar with local codes and regulations and are experienced with this type of equipment Exposure to safety hazards is limited to mainte...

Page 6: ...d when the unit has been damaged in any way Do not use extension cords Do not modify the equipment it may cause damage to the equipment and will void the warranty Receiving Inspecting and Unpacking Wh...

Page 7: ...ain line Condenser Heat Rejection Section Coil The Condenser Section uses the compressor condenser coil and fan to remove heat from the refrigerant to the ambient air outside the wine cellar The word...

Page 8: ...verview The Wine Guardian cooling unit is a professional grade American manufactured split two piece climate control system designed specifically for the storage of wine at cellar temperatures It is d...

Page 9: ...ted aluminum to prevent rust and corrosion All evaporator coils are aluminum tubes and aluminum fins with a protective anti corrosion coating The unit uses an external drain to remove excess moisture...

Page 10: ...peratures This feature controls the condenser fan operation based on head pressure and heats the oil reservoir including a 3R Condenser Fan We recommend this bundle if the system will experience conde...

Page 11: ...dian system is sold in kits by size for each unit Each kit contains two adapter collars one 25 foot 7 3 meters length of round flexible duct and two straps The number of duct kits needed depends on th...

Page 12: ...EC Wires are numbered and color coded to match the wiring diagrams Internal Drain Trap Water condensate from the evaporator coil fills the trap and forms a seal to prevent air from being drawn back th...

Page 13: ...13 Overview of the Evaporator Fig 1...

Page 14: ...14 Overview of the Condenser Fig 2...

Page 15: ...15 Refrigeration Illustration Fig 3...

Page 16: ...16 Wiring Diagram for DS025 WGS40 Fig 4...

Page 17: ...17 Wiring Diagram for DS025 WGS40 cont Fig 5...

Page 18: ...18 Wiring Diagram for DS025 WGS40 cont Fig 6...

Page 19: ...19 Wiring Diagram for DS025 WGS40 cont Fig 7...

Page 20: ...ch 10 reduction in evaporator airflow 2 Wine Guardian reserves the right to make changes to this document w ithout prior notice at its sole discretion 3 All ratings at sea level 4 All btuh capacity an...

Page 21: ...ature and humidity conditions of 57 Deg F 14 Deg C and 55 RH at rated airflow Reduce capacity by 3 for each 10 reduction in evaporator airflow 2 Wine Guardian reserves the right to make changes to thi...

Page 22: ...nates This indicates the system has power RISK OF PERSONAL INJURY OR DAMAGE TO EQUIPMENT SHARP EDGES ARE PRESENT INSIDE THE WINE GUARDIAN SYSTEM Pre Installation Planning Prior to installation determi...

Page 23: ...ducing Noise Generation Consider noise when locating the unit close to the cellar or to an adjacent occupied space The addition of 0 25 6 35mm thick rubber pads under the unit will help prevent the tr...

Page 24: ...ers are not readily available or easily accessible Note The above referenced sizes are internal diameter in inches for 60Hz and in millimeters for 50Hz If a single supply duct is used but then splits...

Page 25: ...panel by sliding the panel collar up to disengage the bottom hook from the housing before completely removing the panel collar from the unit Fig 4 5 To replace the panel collar simply reverse the pre...

Page 26: ...or the drain line to function properly If draining into a nearby sink the unit must be elevated higher than the rim of the sink in order for the water to drain by gravity Install with a 6 35mm per lin...

Page 27: ...ard features to assist full operation in this wide range Mount the condensing unit above normal snowfall levels to allow uninhibited winter operation A buildup of snow or any other obstruction to airf...

Page 28: ...n the connecting lines be sure that the inside of the tubing is clean before installing the unit Use a dry nitrogen bleed during brazing Note that compressor suction and discharge valves should be ope...

Page 29: ...ks found Connect a good vacuum pump to both the low and high side service valves while still in their factory supplied position isolating the refrigerant charge in the condensing unit Draw a deep vacu...

Page 30: ...Be sure there is not an overcharge of refrigerant An overcharge might permit liquid refrigerant to enter the motor compressor and damage the valves rods pistons etc Wiring the Condenser Wire the syst...

Page 31: ...low crankcase heater to warm up compressor crankcase Unit Recommended Minimum AWG DS025 WGS40 16 Installing the Remote Interface and Communication Cable The Wine Guardian Wireless to base Remote Inter...

Page 32: ...Controller Specification Application WG only single stage cooling or heating Humidification Programmable No Change over Auto or manual Fan ON or AUTO Color Black only User interface Touch screen Auto...

Page 33: ...ing Template upon the wall where the Controller will be mounted Fig 2 Using the crosses on the template to assist in levelling the template 3 Drill two 1 8 holes and insert anchors at the marked locat...

Page 34: ...Template upon the wall where the Controller will be mounted Fig 1 Using the crosses on the template to assist in levelling the template 3 Drill two 1 8 holes and insert anchors within the mounting su...

Page 35: ...2 Also mark the location of the communication cable connection as this area will require sufficient clearance for the cable to exit the wall and attach to the back of the sensor 4 Drill two 1 8 holes...

Page 36: ...ing RJ9 cable or purchase a RJ9 Splitter Fig 5 to be connected to the unit Note Remote Sensor s will always be treated as enabled when hardwired Their temperature and humidity readings will always be...

Page 37: ...the sensor face plate Fig 1 Mark the mounting points at the desired location within the wine cellar Fig 2 4 Drill two 1 8 holes and insert anchors within the mounting surface Anchors may not be requi...

Page 38: ...in this mode press the button once to change the device number Once each remote sensor has its own unique device number simply wait for the LED to stop flashing and the setting will be saved 2 To chan...

Page 39: ...the Settings button once to display the Humidity setpoint Press the Up or Down arrows to adjust the humidity to the desired set point Note A Wine Guardian humidifier must be installed and Setting 6 s...

Page 40: ...ng 4 Press Settings button to advance to Setting 4 Press the Up or Down arrow buttons to adjust to the desired setpoint Factory default is 5 High humidity alarm setpoint Setting 5 Press Settings butto...

Page 41: ...essor anti short cycling time is the amount of allowable time between compressor stop and restart Rapid start stop of compressors can cause premature failure WINE GUARDIAN DOES NOT RECOMMEND SETTINGS...

Page 42: ...ton to advance to Setting 12 Press the Up or Down arrow buttons to adjust to the desired setpoint This setting is adjustable from 30 min at 0 zero 1 hour at 1 and then in 1 hour increments up to a max...

Page 43: ...eading 55 F 13 C Setting 15 set to 3 F System compressor turns on at 58 F 14 C Temperature deadband Setting 16 Press Settings button to advance to Setting 16 Press the Up or Down buttons to adjust to...

Page 44: ...ce 1 disabled will display only and can be mounted outside of wine room 4 Remote User Interface 2 disabled will display only and can be mounted outside of wine room RF channel select Setting 31 Press...

Page 45: ...tting 43 No setting adjustment Displays the defrost sensor temperature Reserved Setting 44 49 Reserved for additional fields Output test Setting 50 Press Settings button to advance to Setting 50 Press...

Page 46: ...1 Auto 2 Cool 3 Heat High temperature alarm Flashing temperature number Flashing temperature number along with symbol will remain on screen until temperature falls below the High Temperature Alarm se...

Page 47: ...the trouble shooting guide page 61 for Instructions to Reset High Pressure Switch 2 CS Condensate Switch Fault THIS ALARM FORCES THE SYSTEM TO SHUT DOWN 2 will remain on screen until the CS condensat...

Page 48: ...and if the system is to function properly year round the correct amount of extra charge must be calculated ahead of time Charging System with Head Pressure Control Note When charging any system with h...

Page 49: ...bient operation depends on proper refrigerant charge therefore it is very important that this phase of the installation procedure be done carefully Poor system performance is often caused by over or u...

Page 50: ...efrigerant flow from condenser to evaporator Convert this liquid pressure to a saturated temperature from pressure temperature chart Next obtain your liquid line temperature by getting an accurate rea...

Page 51: ...ection XLA Option installed Add the following additional charge to the system DS025 4 0 oz WGS40 4 0 oz Once the system has been charged compare the high side system pressure to the discharge line pre...

Page 52: ...off as it continues to lower the bottle temperature to the set point The cellar air reaches the set point before the bottles If the cellar temperature started at 75 F 24 C the supply air temperature d...

Page 53: ...on Company Name License Date of Startup Address Technician City Certification ID Number State Zip Certification Source e g NATE Company Phone Technician Phone Company Email Technician Email Email comp...

Page 54: ...4 hours Indoor Unit Has water been placed in drain pan to confirm proper drainage Piping Have leaks checks been made at compressor outdoor and indoor coils TXVs Thermostatic Expansion Valves Filter Dr...

Page 55: ...Some maintenance to the unit may be required due to dust or dirt in the air stream The condenser coil is provided with a reusable washable air filter The filter protects the coil from becoming coated...

Page 56: ...erature by an amount shown in the specifications Extreme Climate Protection The purpose of the Extreme Climate Protection is to protect the compressor and refrigerant system It has two distinct compon...

Page 57: ...ushing Be careful to keep the drains pans clear of all debris Inspect cabinet for corrosion or rusting clean and paint Inspect for dirt buildup on or inside the unit Clean unit by vacuuming or wiping...

Page 58: ...ssure Switch Has Shut Down the Unit Every Wine Guardian unit has a manual reset high pressure switch in the refrigeration system This switch shuts the compressor and condenser down if the head pressur...

Page 59: ...59 Fig 1 Please see the link below for a video on how to reset the High Pressure Switch https www youtube com watch v TFGFTWZVeAs...

Page 60: ...hat Wine Guardian or its distributors are found liable for damage based on any defect or nonconformity in the products their total liability for each defective product shall not exceed the purchase pr...

Page 61: ...wineguardian com Help wineguardian com Email info wineguardian com Warranty The Wine Guardian unit serial number is noted on all packing lists and bills of lading and along with shipping date is kept...

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