Agora Models STEVE MCQUEEN'S ICONIC PORSCHE 917KH Pack 05 Build Instructions Download Page 42 | Manualshive

Page: 42 / 59

background image

42

42

AGORA

MODELS

The left

(35D) and right (35E)

brake hoses will be installed

for the first two steps of this

stage. This image shows the

hoses already installed – you

can use this as a reference.

S T E P 1

STAGE 35: FIXING THE MUDGUARDS

AND ADDING THE ELECTRICAL CABLES

Take the shorter

right brake

hose (35E) and fit one end of

it onto the small pin located

under the right

brake piston

cover (30B). Pass the other end

around the shock absorber.

Guide the other end towards

the

master cylinder (26H) and

attach it to the closest pin of the

cylinder as shown.

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Summary of Contents for STEVE MCQUEEN'S ICONIC PORSCHE 917KH Pack 05

Page 1: ...I O N S STAGE 29 INSTALLING THE FRONT RIGHT SUSPENSION STAGE 30 FITTING THE BRAKES STEERING AND FRONT SUSPENSION STAGE 31 ADDING THE LEFT COCKPIT TUBULAR FRAME TO THE CHASSIS STAGE 32 ATTACHING THE LEFT FUEL TANK WITH THE CIRCUIT BOARD STAGE 33 ATTACHING THE RIGHT FUEL TANK AND CABLES STAGE 34 ADDING THE RIGHT COCKPIT TUBULAR FRAME TO THE CHASSIS STAGE 35 FIXING THE MUDGUARDS AND ADDING THE ELECTR...

Page 2: ...t to hold the screws and make assembly easier If a screw is tight going into a metal part do not force it as you may shear the head off Remove it and put a tiny smear of Vaseline soap or light oil on the thread That will lubricate it and make it easier to drive home During the course of this build you will receive many pieces that you will assemble immediately following the instructions in the cor...

Page 3: ...er 29G Shock absorber lower bracket 29H Hub carrier top 29I Hub carrier bottom 29J Lower control arm 29K Lower control arm bracket x2 29L Hub carrier joint x2 BM Screw 2 0 x 4 mm x8 CM Screw 2 0 x 3 x 5 mm x3 DM Screw 2 0 x 8 mm x4 EM Screw 2 0 x 9 mm x4 ASSEMBLY DIAGRAM 3 3 AGORAMODELS PORSCHE 917KH STAGE 29 INSTALLING THE FRONT RIGHT SUSPENSION ...

Page 4: ...ole at the top of the hub carrier top 29H Fix the parts together using a CM screw as shown Next fit the two lower control arm brackets 29K marked with a 3 onto the ends of the lower control arm 29J as shown Secure each in place by driving an EM screw through the larger hole of each bracket red arrows STE P 2 STAGE 29 INSTALLING THE FRONT RIGHT SUSPENSION If the screws are hard to drive through use...

Page 5: ...screw driving it through the larger hole red arrow of the control arm Take the shock absorber cylinder 29F and the shock absorber lower bracket 29G marked with a 2 Push the parts together as shown then drive a DM screw through the larger hole of the bracket red arrow Fit the square lug of the shock absorber lower bracket 29G into the corresponding hole in the lower control arm 29J Secure using a B...

Page 6: ...9J then secure together using a CM screw Note the control arm should be able to rotate freely STAGE 29 INSTALLING THE FRONT RIGHT SUSPENSION Now place the hub carrier bottom 29I onto the hub carrier top 29H then secure together using two BM screws The front right suspension assembly should now look like this ...

Page 7: ...9D Drive an EM screw through the larger hole of the bracket red arrow Take the dashboard frame assembly from Stage 28 and fit the shock absorber upper bracket 29C in place on the side of the frame Secure in place using a BM screw Position the upper control arm 29A on the dashboard frame 27A in the orientation shown then fit the brackets 29B in place over the ends of the upper control arm ...

Page 8: ...ELS PORSCHE 917KH STAGE 29 INSTALLING THE FRONT RIGHT SUSPENSION Secure the brackets firmly in place using two BM screws The suspension should be able to move so be sure not to overtighten the screws STAGE COMPLETE ...

Page 9: ... indicate direction of ventilation holes 30F Brake disc rotor inner half 30G Brake disc rotor outer half 30H Right brake caliper 30I Right brake disc cooling air duct 30J Steering rod 30K Steering bar BM Screw 2 0 x 4 mm x8 CM Screw 2 0 x 3 x 5 mm x3 IM Screw 1 7 x 3 5 mm x10 KM Screw 1 7 x 3 x 5 mm x2 CP Screw 1 7 x 3 x 5 mm x3 9 9 AGORAMODELS PORSCHE 917KH STAGE 30 FITTING THE BRAKES STEERING AN...

Page 10: ...ASSEMBLY DIAGRAM 10 10 AGORAMODELS PORSCHE 917KH STAGE 30 FITTING THE BRAKES STEERING AND FRONT SUSPENSION ...

Page 11: ...link using a KM screw making sure it is able to move freely when turning the steering wheel Align the steering bar 30K with the dashboard frame as shown Press the lugs at the end of the bar into the holes of the hub carriers 3G and 29H At the same time fit the slot onto the pin of the steering link 30J as shown by the red arrow Fix the bar to the hub carriers by driving a CM screw in at each end T...

Page 12: ... the left hub carrier 3G in the orientation shown then secure it in place using two IM screws Retrieve the left brake disc 3O and 3N from Stage 3 and fit it onto the hub carrier 3G and left brake disc cooling air duct 30C as shown by the blue arrows Note the orientation of the ventilation holes red arrow This image shows left brake disc fitted in place ...

Page 13: ...g the two small pins on the cover into the corresponding holes on the caliper Make sure that the cover is oriented the correct way as shown in the image following the curve of the brake caliper STEP 4 Next take the right brake disc outer surface 30E and remove the backing paper blue arrow Stick it to the brake disc rotor outer half 30G using the adhesive side Take note of the direction of the vent...

Page 14: ...ENSION In the same manner peel the backing paper from the right brake disc inner surface 30D and stick it to the brake disc rotor inner half 30F Fit the two halves of the brake disc 30F and 30G together as shown and fix them using two CP screws The right brake disc has been assembled ...

Page 15: ... cooling air duct 30I onto the hub carrier 29H and secure in place using two IM screws Fit the right brake disc 30F and 30G onto the hub carrier 29H and left brake disc cooling air duct 30I as shown by the blue arrows Note the orientation of the ventilation holes red arrow This image shows the right brake disc fitted in place ...

Page 16: ...P 6 Fit the right brake caliper 30H onto the hub carrier 29H and fix it in place using two IM screws Push the remaining brake piston cover 30B into the right brake caliper 30H in the same manner as the previous one The brakes steering and front suspension have been fitted to the dashboard frame ...

Page 17: ...ackets 3J into the chassis 25A and secure them using two BM screws Fit the shock absorber spring 29E over the shock absorber cylinder 29F Tilt the assembly green arrow to fit the shock absorber piston 29D through the spring and into the cylinder blue arrow For the next two sections of this step the two shock absorber springs 29E and 3D are interchangeable You can use either spring when instructed ...

Page 18: ...TTING THE BRAKES STEERING AND FRONT SUSPENSION At the same time fit the two arms of the dashboard frame 27A blue arrows and the two lower control arm brackets 29K red arrows into the corresponding holes in the chassis 25A Note there is also a pin on the V frame orange arrow that the dashboard frame will connect with Take care not to damage or knock off the brake fluid tanks attached to the V frame...

Page 19: ...SUSPENSION STE P 8 Attach the arms of the dashboard frame 27A to the chassis 25A using two BM screws Check that the two lower control arm brackets 29K are located properly in the holes of the chassis 25A Attach the lower control arm brackets 29K to the chassis using two BM screws ...

Page 20: ...20 20 AGORAMODELS PORSCHE 917KH STAGE COMPLETE STAGE 30 FITTING THE BRAKES STEERING AND FRONT SUSPENSION The dashboard frame has now been connected onto the chassis ...

Page 21: ... AGORAMODELS PORSCHE 917KH 31A Tubular frame 31B Tubular frame 31C Wiring board BM Screw 2 0 x 4 mm x5 IM Screw 1 7 x 3 5 mm x5 ASSEMBLY DIAGRAM STAGE 31 ADDING THE LEFT COCKPIT TUBULAR FRAME TO THE CHASSIS ...

Page 22: ... 31C onto the larger tubular frame 31A as shown Attach the board in place using two IM screws Take the smaller tubular frame 31B and align it with the assembly as shown Fit it in place and secure the parts together using an IM screw The tubular frame assembly made up of the frame parts and wiring board should look like this ...

Page 23: ...r frame assembly onto the chassis 25A blue arrows and dashboard frame 27A red arrow Using the images opposite locate the five connection points red circles between the two assemblies Ensure that each point is connected properly before proceeding In the next step these points will be fixed with their respective screws ...

Page 24: ... the tubular frame 31A and the dashboard frame 27A using two BM screws Press the tubular frame 31A down onto the chassis 25A and drive two BM screws into the two connection points located underneath the assembly Finally use one IM screw to secure the connection point between the smaller tubular frame 31B and the chassis 25A STEP 3 ...

Page 25: ...TAGE 31 ADDING THE LEFT COCKPIT TUBULAR FRAME TO THE CHASSIS Tip Check the steering of your model by turning the steering wheel If any of the parts are not fixed in place fully loosen the corresponding screw s add a drop of oil then tighten the screw ...

Page 26: ...ft fuel tank top 32B Left fuel tank bottom 32C Filling pipe neck 32D Circuit board with wires 32E Washer x4 BP Screw 1 7 x 4 x 5 mm x5 CM Screw 2 0 x 3 x 5 mm x2 ASSEMBLY DIAGRAM STAGE 32 ATTACHING THE LEFT FUEL TANK WITH THE CIRCUIT BOARD ...

Page 27: ...ttom 32B as shown Press the board in place by fitting the four holes at the edges over the four columns in the tank bottom ST E P 1 STAGE 32 ATTACHING THE LEFT FUEL TANK WITH THE CIRCUIT BOARD Place a washer 32E over each of the protruding columns Fix the circuit board in place using four BP screws ...

Page 28: ...LEFT FUEL TANK WITH THE CIRCUIT BOARD Push the D shaped lug of the filling pipe neck 32C into the corresponding hole in the fuel tank top Take the chassis assembly and turn it upside down Align the left fuel tank with it and fit onto the lugs of the chassis as shown The wires should be threaded through the gap between the chassis and the tubular frame fitted in the previous stage red arrow STE P 2...

Page 29: ... Drive a CM screw into the chassis lug visible at the back of the fuel tank as shown STAGE 32 ATTACHING THE LEFT FUEL TANK WITH THE CIRCUIT BOARD The wires of the circuit board should run between the chassis 25A and tubular frame 31B ...

Page 30: ...30 30 AGORAMODELS PORSCHE 917KH STAGE 32 ATTACHING THE LEFT FUEL TANK WITH THE CIRCUIT BOARD STAGE COMPLETE ...

Page 31: ...nk top 33B Right fuel tank bottom 33C Filling pipe neck 33D Switch cable red red IM Screw 1 7 x 3 5 mm x2 ASSEMBLY DIAGRAM STAGE 33 ATTACHING THE RIGHT FUEL TANK AND CABLES The switch cable 33D can be stored away safely until it is needed for Stage 35 ...

Page 32: ...n and push into place using the three pins red arrows ST E P 1 STAGE 33 ATTACHING THE RIGHT FUEL TANK AND CABLES Press the filling pipe neck 33C into the D shaped hole in the fuel tank top Take the chassis assembly and turn it upside down Align the right fuel tank with it and fit onto the lugs as shown STE P 2 ...

Page 33: ...k cable from the fuel tank through the chassis as shown by the blue arrow Pass the red and black cable through the tubular frames and connect it to the red and black socket protruding from the left fuel tank red arrow STEP 3 The cables from the left fuel tank 32D and right fuel tank 33B have been connected Locate the brake light switch cable 26K for the next step ...

Page 34: ...H Guide the black brake light switch cable 26K along the footrest 26A and through the tubular frame as shown Connect it to the black socket protruding from the left fuel tank STEP 4 STAGE 33 ATTACHING THE RIGHT FUEL TANK AND CABLES ...

Page 35: ...35 35 AGORAMODELS PORSCHE 917KH STAGE 33 ATTACHING THE RIGHT FUEL TANK AND CABLES STAGE COMPLETE ...

Page 36: ...S 34A Tubular frame 34B Tubular frame 34C Speaker with yellow cable 34D Engine sound switch cable blue 34E Horn switch cable green BM Screw 2 0 x 4 mm x5 IM Screw 1 7 x 3 5 mm x3 The speaker 34C engine sound switch cable 34D and horn switch cable 34E can be stored away safely until they are needed for Stage 35 ...

Page 37: ...er Secure using an IM screw ST E P 1 STAGE 34 ADDING THE RIGHT COCKPIT TUBULAR FRAME TO THE CHASSIS Align the tubular frame assembly with the chassis assembly as shown Fit into the dashboard frame 27A red arrows and the chassis 25A Check the diagram below for the five connection points circled in red STE P 2 ...

Page 38: ...e dashboard frame connection points as shown STEP 3 STAGE 34 ADDING THE RIGHT COCKPIT TUBULAR FRAME TO THE CHASSIS Turn the assembly over carefully and use two more BM screws to secure the connection points at the base of the chassis Use an IM screw to fix the connection point located next to the right tank ...

Page 39: ...39 39 AGORAMODELS PORSCHE 917KH STAGE 34 ADDING THE RIGHT COCKPIT TUBULAR FRAME TO THE CHASSIS The tubular frame has been fixed to the chassis and dashboard frame STAGE COMPLETE ...

Page 40: ...ke hose 35F Headlight LED cable white green 35G Tail lights LED cable black white 35H Light switch cable white 35I Instrument backlight LED cable red white 35J Adhesive tape strip x6 IM Screw 1 7 x 3 5 mm x5 MM Screw 2 0 x 4 x 5 mm x2 ASSEMBLY DIAGRAM STAGE 35 FIXING THE MUDGUARDS AND ADDING THE ELECTRICAL CABLES ...

Page 41: ...41 41 AGORAMODELS PORSCHE 917KH ASSEMBLY DIAGRAM STAGE 35 FIXING THE MUDGUARDS AND ADDING THE ELECTRICAL CABLES ...

Page 42: ...an use this as a reference ST E P 1 STAGE 35 FIXING THE MUDGUARDS AND ADDING THE ELECTRICAL CABLES Take the shorter right brake hose 35E and fit one end of it onto the small pin located under the right brake piston cover 30B Pass the other end around the shock absorber Guide the other end towards the master cylinder 26H and attach it to the closest pin of the cylinder as shown ...

Page 43: ... and attach it to the remaining pin of the cylinder as shown STEP 3 Moving to the left fuel tank locate the black white socket along with the red red socket protruding from the circuit board 32D inside the tank Retrieve the switch cable red red 33D supplied with Stage 33 Connect it to the corresponding red red socket Plug the tail light LED cable black white 35G into the black white socket STAGE 3...

Page 44: ...D ADDING THE ELECTRICAL CABLES STEP 4 Guide the right fuel tank cable black red 33B the switch cable red red 33D and the longer blue arrow tail light LED cable black white 35G along the right side of the chassis then tape them together on the tube with two pieces of adhesive tape 35J Run the shorter green arrow tail light LED cable black white 35G along the left side of the chassis and tape it to ...

Page 45: ...d 33B switch cable red red 33D and longer blue arrow tail light LED cable black white 35G to the right side of the chassis with two more pieces of adhesive tape 35J The right fuel tank cable black red 33B the switch cable red red 33D and the tail light LED cable black white 35G should look like this once they have been installed on the chassis ...

Page 46: ...5 Connect the headlight LED cable white green 35F into the socket of the same colour from the circuit board 32D Identify the longest blue arrow and shortest green arrow of the headlight LED cables 35F Weave the two cables through the chassis towards the front using the images above and below as a guide ...

Page 47: ...light LED cable red white 35I to the same coloured sockets on the circuit board 32D Place two AAA batteries not supplied into the battery compartment inside the right fuel tank 33B red arrows To test the electrics turn the switch 33D to the ON position blue arrow STE P 6 Press the horn switch green 34E you should hear the sound of the horn through the speaker 34C Press the engine sound switch blue...

Page 48: ...ts 35G should illuminate in red green circles STAGE 35 FIXING THE MUDGUARDS AND ADDING THE ELECTRICAL CABLES STE P 6 Press the middle pedal 26F the tail lights 35G should illuminate in red while the pedal is pressed After having tested the operation of all lights and sounds turn the switch 33D to the OFF position If any of the electrics do not work as intended carefully check the connection of the...

Page 49: ...it safely away until it is needed STAGE 35 FIXING THE MUDGUARDS AND ADDING THE ELECTRICAL CABLES STE P 8 Position the left mudguard 35A onto the tubular frame 31A Hide the cables 26K and 35F behind the mudguard while fitting in place see bottom image Secure the mudguard in place using two IM screws Take care not to damage the pins of the brake piston cover while driving the bottom screw in ...

Page 50: ...n the outer brake disc 3O STAGE 35 FIXING THE MUDGUARDS AND ADDING THE ELECTRICAL CABLES Push an MM screw through the washer 35C then use it to attach the wheel Take the hub cap 2G from stage 2 and position it on the outer rim 2E STEP 1 0 Fit the right mudguard 35B on the tubular frame and fix it in place using two IM screws Check that the brake disc and wheel spin in unison ...

Page 51: ...51 51 AGORAMODELS PORSCHE 917KH STAGE 35 FIXING THE MUDGUARDS AND ADDING THE ELECTRICAL CABLES STAGE COMPLETE ...

Page 52: ...SCHE 917KH STAGE 36 ASSEMBLING AND ATTACHING THE RIGHT FRONT WHEEL 36A Front tyre 36B Front wheel outer rim 36C Front wheel inner rim 36D Hub cap 36E Washer MM Screw 2 0 x 4 x 5 mm x2 BM Screw 2 0 x 4 mm x4 ASSEMBLY DIAGRAM ...

Page 53: ...B into the front tyre 36A Press the front wheel inner rim 36C into the front tyre 36A making sure to align the screw holes with the outer rim 36B Drive in three BM screws to fix the parts together STE P 2 Now position the wheel on the axle of the hub carrier 29H and turn until it engages with the notch in the outer brake disc 30G ...

Page 54: ...screw through the washer 36E and use it to attach the wheel then take the hub cap 36D and position it on the outer rim 36B STAGE COMPLETE STAGE 36 ASSEMBLING AND ATTACHING THE RIGHT FRONT WHEEL Check that the brake disc and wheel spin in unison ...

Page 55: ...55 55 AGORAMODELS PORSCHE 917KH STAGE 37 FITTING THE COCKPIT PARTITION FRAME AND THE OIL HOSES 37A Cockpit partition frame 37B Oil hose x2 BM Screw 2 0 x 4 mm x5 ASSEMBLY DIAGRAM ...

Page 56: ...ified in the image above Note the orientation of the tab at the top with the flat side facing towards the rear of the model blue arrow Take the chassis assembly and locate the indicated sockets in the left tubular frame 31A right tubular frame 34A and the chassis 25A Fix the cockpit partition frame 37A to the left and right frames 31A and 34A using two BM screws ...

Page 57: ...ARTITION FRAME AND THE OIL HOSES STE P 2 Turn the chassis assembly over and fix the partition frame to it using to BM screws Remove the batteries from the compartment blue arrow until they are needed The cockpit partition frame has been installed onto the chassis ...

Page 58: ...AGORAMODELS PORSCHE 917KH STAGE 37 FITTING THE COCKPIT PARTITION FRAME AND THE OIL HOSES STEP 3 Take the engine assembly and fit the two oil hoses 37B onto the pins of the water pump housing 8A STAGE COMPLETE ...

Page 59: ...59 59 AGORAMODELS PORSCHE 917KH STAGE COMPLETE STAGE 37 FITTING THE COCKPIT PARTITION FRAME AND THE OIL HOSES ...

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