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OPERATORS MANUAL

FOR

Encore Maxim

801 Burton Blvd. DeForest WI 53532

Ph: 608-846-7016 Fax: 608-846-1024

E-mail: [email protected]

Summary of Contents for Encore Maxim

Page 1: ...OPERATORS MANUAL FOR Encore Maxim 801 Burton Blvd DeForest WI 53532 Ph 608 846 7016 Fax 608 846 1024 E mail info aglaminators com...

Page 2: ...3 Rear Control Panel Figure 3 4 4 Top Control Panel Figure 4 4 5 Web Tension Adjust Figure 5 4 6 Windup Stations Figure 6 4 6 Loading and Positioning Film 4 7 Drop Down Infeed Table 4 7 Web the Lamin...

Page 3: ...the casters With 3 4 people to guide the machine roll the machine into the final position The laminator is a large heavy piece of equipment Do not attempt to move the machine with one person Injury is...

Page 4: ...they are in the off or open position Pneumatic Connection Refer to the Pneumatic Requirements under Specifications for the proper requirements for your laminator The air supply should be clean dry an...

Page 5: ...ic Requirements Approximately 2 3 cfm at 90 psi line pressure supplied via your cleaned dried regulated plant air Material Capacity Upper Rear Station 7 0 Diameter x 62 long x 3 Diameter core Standard...

Page 6: ...roblems in performance in your machine and may require servicing by qualified personnel to get machine back in correct working condition Operator Safety Your laminator is designed to protect the opera...

Page 7: ...o the rolls if this warning is not heeded 6 Fwd Stop Rev There are a set of 3 buttons located on the top of the RH enclosure used to select the direction of the machine and to stop the machine When st...

Page 8: ...your laminator The regulator adjusts the pressure to the nip roll cylinders clockwise to increase the pressure counterclockwise to decrease pressure Speed Counter The speed display will show the lami...

Page 9: ...n and press the up or down arrow to adjust the setting The led in the upper left of the control will illuminate and flash if controller is heating the coil up The controller also has a built in overte...

Page 10: ...This pressure is critical to your processes therefore the pressure guage gives an accurate repeatable reference for quality product runs on your laminator The regulator adjusts the pressure to the pu...

Page 11: ...blocks the eye the machine will return to stop mode Jog mode To start the machine in jog mode press a direction button it will illuminate Press the footswitch and the machine will begin moving in the...

Page 12: ...r repeatable tension settings from process to process The brake assembly is shown below Figure 5 Brake Assembly Windup Stations The windup stations are used to take material up The liner windup statio...

Page 13: ...ing the film and liner Once the liner has been separated from the film it must be routed up and taped to a windup core 9 The wind up core is loaded by removing the windup tube Grab the tube and press...

Page 14: ...tock The stock can be anything that is relatively stiff but still flexible enough to route around the nip roll A common example would be tag board The first step in webbing the machine is to have a pl...

Page 15: ...g out on the upper roll 5 Lower infeed table and pull film between the lower nip roll and idler roll up over table Hold film with one hand and close infeed table with other hand 6 Pulling film taut pl...

Page 16: ...Operation 4 10 Pressure Sensitive Top and Bottom Process Figure 8 Pressure Sensitive Top and Bottom Process Web Diagram...

Page 17: ...r into the machine 4 Pull the film from the upper rear station down under the idler roller directly behind the nip roll and over the top of the top nip roll Separate the release liner from the film an...

Page 18: ...ulation process it is not possible to run a cold mounting process without letting the roll cool down This could be a very long wait depending on the temperatures used for the encapsulation process It...

Page 19: ...tor into the machine 3 Pull the film from the upper rear station down to the top of the upper pull roller separate the release liner from the film and stick the film to the feeder stock 4 Route the re...

Page 20: ...Check the substrate moisture content and the substrate tension If waves are in the film Low tension between nip pull roll Increase air pressure to pull roll clutch Roll pressure settings Adjust nip an...

Page 21: ...hout the use of cylinder spacers or the next smaller spacer may be used or special spacer utilized 3 Material such as Plexiglas or glass sometimes carry a greasy or oily film These materials may need...

Page 22: ...ed Ft min Direction Forward Reverse Nip Roll Up Down Shim Dial Setting Roll Pressure PSI Top Temp Setting Deg F Top Roll Heater On Off Bottom Temp Setting Deg F Bottom Roll Heater On Off Rear Control...

Page 23: ...Operation 4 17...

Page 24: ...Loosen the set screws in the cylinder stop 2 Adjust the cylinder stop clockwise to raise the roll and counter clockwise to lower the roll The direction is based on you looking down on the cylinder fr...

Page 25: ...in place with the jam nut Be careful not to turn the adjustment screw as you tighten the nut 5 Replace enclosure covers Lubrication The high temp grease that is packed into the lower nip roll bearing...

Page 26: ...terations by anyone other than persons authorized by AGL Component parts such as controls motors heating elements air cylinders rubber coverings etc which are incorporated into the design and manufact...

Page 27: ...NDUP ASSEMBLY ENCORE 8 AGL 64 K4748 1 IDLER ASSEMBLY 9 AGL 64 K4693 1 EASY WEB INFEED TABLE ASSY 10 AGL 64 K4706 1 OUTFEED TABLE ASSEMBLY PIVOTING 11 AGL 64 K4961 1 COOLING STATION LOWER ENCORE 12 AGL...

Page 28: ......

Page 29: ...AGL XX B4790 4 SKIRT END 13 AGL XX C4788 1 2 COVER ENCORE SERIES 20 000071 03 12 BHSCS 10 32UNF 3 8 LG BLACK 21 000358 36 4 HHCS 3 4 10UNC 7 LG ZINC 22 001451 4 CASTER SWIVEL 5 DIA 900 LBS 23 000340 0...

Page 30: ......

Page 31: ...0 000011 06 8 SHCS 5 16 18UNC 3 4 LG BLACK 21 012372 14 4 HHCS 5 8 11UNC 1 3 4 LG PLAIN BLACK FINISH 22 000417 32 1 COLLAR SHAFT 2 PIECE 2 DIA BORE 11 16 WIDE 23 000007 06 4 SHCS 10 24UNC 3 4 LG BLACK...

Page 32: ...8 000928 128 2 RING RETAINING EXT 2 DIA 39 000201 11 4 NUT HEX 5 8 11UNC ZINC 40 000198 07 2 NUT HEX JAM 3 8 24UNF ZINC 41 000207 12 4 WASHER FLAT SAE 5 8 DIA 1 5 16 OD 21 32 ID ZINC 42 000493 12 4 WA...

Page 33: ......

Page 34: ...22 000207 01 4 WASHER FLAT SAE 4 DIA 5 16 OD 1 8 ID ZINC 23 000346 07 4 HHCS 7 16 14UNC 7 8 LG ZINC 24 012413 16 2 BEARING FLANGE 2 BOLT 1 00 DIA BORE 25 000198 07 2 NUT HEX JAM 3 8 24UNF ZINC 26 000...

Page 35: ...ption Rev BOM Rev E Assy AGLC4679 Rev C Date 9 23 2002 40 012378 04 4 SSS BRASS TIP 1 4 20UNC 1 4 LG 42 000131 08 2 SSS CUP PT 1 4 20UNC 1 2 LG BLACK 43 000161 24 4 SSS CUP PT 3 8 24UNF 1 1 2 LG BLACK...

Page 36: ......

Page 37: ...ONZE 3 8 ID 1 2 OD 3 4 LG 27 012417 06 6 HHCS 5 16 18UNC 3 4 LG BLACK OXIDE 28 000343 08 4 HHCS 3 8 16UNC 1 LG ZINC 29 000493 08 4 WASHER LOCK 3 8 DIA SPLIT ZINC 30 000207 08 4 WASHER FLAT SAE 3 8 DIA...

Page 38: ...ion Rev BOM Rev D Assy AGLC4686 1 Rev B Date 4 2 2003 44 012415 08 6 WASHER LOCK 8mm DIA SPLIT BLACK OXIDE 45 012141 117 1 CHAIN 35 117 PITCHES 46 012416 07 6 WASHER FLAT SAE 5 16 DIA 11 16 OD 11 32 I...

Page 39: ......

Page 40: ...RIB 15 AGL XX B4667 1 2 POT MODIFICATION ALTER BOURNS 3590S 1 103 16 AGL XX B4668 2 2 KNOB ASSEMBLY ENCORE 17 AGL 64 K4302 2 LED DISPLAY MANUAL BRAKE 20 000011 26 2 SHCS 5 16 18UNC 4 1 2 LG BLACK 21 0...

Page 41: ...06 4 BHSCS 6 32UNC 3 4 LG BLACK 39 012143 07 2 PLUNGER DELRIN KNOB LOCKING 1 4 20UNC 40 000035 16 4 SHCS 10 32UNF 2 LG BLACK 41 000125 08 2 SSS CUP PT 6 32UNC 1 2 LG BLACK 42 000061 08 6 BHSCS 5 16 1...

Page 42: ......

Page 43: ...16 000198 12 1 NUT HEX JAM 3 4 16UNF ZINC 17 000777 12 6 BEARING THRUST WASHER 3 4 DIA BORE 03 THICK 18 000776 12 3 BEARING THRUST NEEDLE 3 4 BORE 19 012402 5 1 SPRING COMPRESSION 0 97 OD 072 THICK 1...

Page 44: ...RODUCT WINDUP ASSEMBLY ENCORE MAXIM DHR Qty Part Item Description Rev BOM Rev E Assy AGLB4744 1 Rev E Date 3 12 2003 32 000722 06 1 BUSHING BRONZE 3 4 ID 1 OD 3 4 LG 20 Feb 08 Page 2 of 2 To order cal...

Page 45: ......

Page 46: ...0 75 DIA BORE 1 2 WIDE 22 000721 10 1 BUSHING BRONZE 3 4 ID 7 8 OD 1 1 4 LG 23 000395 24 1 HHCS 3 4 16UNF 4 LG ZINC 24 000129 08 1 SSS CUP PT 10 24UNC 1 2 LG BLACK 25 000198 12 1 NUT HEX JAM 3 4 16UNF...

Page 47: ......

Page 48: ...R ASSEMBLY Qty Part Item Description Rev BOM Rev Assy AGLB4749 Rev Date 10 31 2002 1 AGL 64 B4286 1 IDLER SHAFT 2 AGL 64 B4287 1 IDLER SLEEVE 4 000013 06 2 SHCS 3 8 16UNC 3 4 LG BLACK 20 Feb 08 Page 1...

Page 49: ......

Page 50: ...4184 2 PULLEY MODIFICATION ALTER REID CBL 870 13 AGL XX B4309 1 1 BLOCK ACTUATOR 14 AGL 64 B4310 1 TIP SUPPORT INFEED TABLE 15 AGL XX B4312 1 1 SLIDE BAR 16 AGL 64 B4245 1 CROSS BAR 2 SLOTS 17 AGL XX...

Page 51: ...G M6 THREAD 44 012356 20 1 SSS CUP PT M6 1 0mm 20mm LG BLACK 45 012345 50 1 BHSCS M12 1 75 50MM LG BLACK 46 000135 16 1 SSS CUP PT 3 8 16UNC 1 LG BLACK 47 000061 08 2 BHSCS 5 16 18UNC 1 LG BLACK 48 00...

Page 52: ......

Page 53: ...20UNC 3 4 LG BLACK 25 000007 06 2 SHCS 10 24UNC 3 4 LG BLACK 26 000009 08 9 SHCS 1 4 20UNC 1 LG BLACK 27 000493 06 9 WASHER LOCK 1 4 DIA SPLIT ZINC 28 000195 05 9 NUT HEX JAM 1 4 20UNC ZINC 29 000007...

Page 54: ...ev C Assy AGLC4705 Rev C Date 10 9 2002 40 002862 01 1 TERMINAL MALE PIN 14 16AWG BLUE 41 001509 03 2 TERMINAL RING INSULATED 16 14AWG 10 STUD 42 000201 03 1 NUT HEX 8 32UNC ZINC 43 000717 24 12 WIRE...

Page 55: ......

Page 56: ...0 006030 02 1 PLUG RIGHT ANGLE ENTRY 11 001745 18 18 CABLE 3 x 18 AWG TYPE SJT 12 001153 05 1 CORD GRIP BELL MOUTH BLACK 5 8 MTG HOLE 13 000715 24 6 WIRE STRANDED 18 AWG GREEN YELLOW 14 001509 15 1 TE...

Page 57: ......

Page 58: ...PIPE ELBOW MALE 5 32 OD 1 8 NPT 8 000855 01 4 FITTING TUBE Y 5 32 OD TUBE 9 000849 08 3 FITTING PIPE TEE BRANCH 1 4 OD 1 8 NPT 10 000851 04 2 FITTING PIPE ELBOW FEMALE 1 4 OD 1 8 NPT 11 000855 04 4 F...

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Page 60: ......

Page 61: ...ITCH MOMENTARY ARROW GREEN 25 006006 60 1 CIRCUIT BREAKER 2 POLE 60 AMP PANEL MNT 26 002099 10 50 LABEL 50 x 1 50 VINYL SELF LAMINATING 27 001883 05 51 TERMINAL BLOCK 35MM 10 26 AWG GRAY UK5N 02M0381...

Page 62: ...000553 03 2 PHMS SLOTTED 4 40UNC 3 8 LG ZINC 54 001509 08 8 TERMINAL RING INSULATED BRAZED SEAM 12 10 AWG 10 STUD 55 001509 07 8 TERMINAL RING INSULATED BRAZED SEAM 16 14 AWG 6 STUD 56 000557 03 8 PHM...

Page 63: ...RULE INSULATED 6AWG STD LENGTH GREEN 86 002523 05 8 FERRULE INSULATED 10AWG STD LENGTH BLACK 87 002523 10 2 FERRULE INSULATED 12AWG STD LENGTH GRAY 89 002951 1 SIGNAL ISOLATOR 90 002512 07 4 LEGEND DA...

Page 64: ...ELAY 5 PIN DIN RAIL MTG 104 012393 134 DOUBLE SIDED TAPE 105 002345 221 1 RESISTOR METAL FILM 1 1 4W 221 OHM 107 006033 02 4 CONNECTOR BRASS SETSCREW 2 10AWG 108 006033 03 4 CONNECTOR BRASS SETSCREW 2...

Page 65: ......

Page 66: ...AGLB4965 Rev Date 11 21 2002 1 006020 01 1 SENSOR MAGNETIC 8 30VDC PUSH PULL 2 006020 03 1 RING MAGNETIC 3 002855 01 1 COUNTER RATE INDICATOR 5 000571 05 2 PHMS PHILLIPS 2 56UNC 5 8 LG ZINC 6 000777 0...

Page 67: ......

Page 68: ...4 B4745 2 MOVABLE IDLER ROLLER 2 AGL XX B4746 4 SHAFT IDLER ROLLER 3 012404 01 4 WASHER 1 120 OD x 160 ID x 03 THK SST 4 012405 05 4 SPRING COMPRESSION 1 095 OD 0 082 THICK 1 75 LG MUSIC WIRE 5 012406...

Page 69: ......

Page 70: ...ASSEMBLY Qty Part Item Description Rev BOM Rev Assy AGLC4327 Rev Date 1 17 2002 1 AGL 64 D4329 1 INFEED BASKET 2 AGL XX B4328 2 HANGING BRACKET BASKET 3 000071 04 2 BHSCS 10 32UNF 1 2 LG BLACK 20 Feb...

Page 71: ...PPY 2 012236 01 1 ROLL ADHESIVE ERASER PLAIN SHRINKWRAPPED 3 001446 04 1 ALLEN WRENCH LONG ARM 3 32 T HANDLE 5 001446 11 1 ALLEN WRENCH LONG ARM 1 4 T HANDLE 7 012248 1 CLOTH LOW LINT 12x13 8 012249 1...

Page 72: ......

Page 73: ...ssy AGLB5034 Rev B Date 11 7 2005 1 AGL 64 C2904 02 1 INFEED HOLD DOWN ENCORE SERIES WHITE 2 000055 04 4 BHSCS 8 32UNC 1 2 LG BLACK 3 012143 08 2 PLUNGER KNURLED KNOB LOCKING 1 4 20UNC 4 000201 03 2 N...

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