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AGCO HayBoss G2 596, Operation Manual

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AGCO HayBoss G2 596 Operation Manual Download Page 1

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For AGCO part cross-reference visit: www.harvesttec.com/system.html 

 

  
 

 

 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

010-0596-OPR 

Revised 11/12 

Operation Manual 

                                Model 596

100 & 110 Gallon Preservative Applicator

 

Summary of Contents for HayBoss G2 596

Page 1: ...1 For AGCO part cross reference visit www harvesttec com system html 010 0596 OPR Revised 11 12 Operation Manual Model 596 100 110 Gallon Preservative Applicator...

Page 2: ...rate 17 Selecting high and low tips 17 Baling rate 18 Operating instructions 19 23 Automatic mode 19 Manual mode 20 Job records 21 22 Diagnostics 23 Common questions about operation of the applicator...

Page 3: ...LB 433 STD or packer 2011 2012 LB 433 roto cuter 2011 2012 030 4490B 030 4492B 030 4491B 030 4495B 030 4495B 030 4497B 030 4497B 030 4495B 030 4497B 030 4528B 030 4529B Challenger LB33 LB34 LB44 LB33B...

Page 4: ...his can result in personal injury or equipment malfunction If you are unsure about operating the system after consulting this manual contact your local authorized dealership for additional assistance...

Page 5: ...For AGCO part cross reference visit www harvesttec com system html 5 Safety Signs Locations 3 4 5 1 2 3 5...

Page 6: ...Falling hazard Do not step in this area Part no DCL 8002 Number 3 Use caution when working around chemicals Wear all protective equipment according to the label of the product Part no DCL 8001 Number...

Page 7: ...ler found on transfer pump into the female cam and close the cams A To open the ball valve C turn the handle so it is vertical After the ball valve has been turned on switch the pump to the On positio...

Page 8: ...f the baler near the hitch and at the back of the tractor near the drawbar See arrow below Make sure all connection wires are free between the hitch of the baler and the back of the tractor especially...

Page 9: ...rned on at a fixed rate as you bale The following items are displayed in the mode while baling Moisture Baling Rate Application Rate actual only Last Bale Average Moisture Tons Baled and Pounds of Pro...

Page 10: ...For AGCO part cross reference visit www harvesttec com system html 10 Screen Menus Use the below listed screen menus to navigate through all of the operation screens Automatic Mode...

Page 11: ...For AGCO part cross reference visit www harvesttec com system html 11 Manual Mode...

Page 12: ...For AGCO part cross reference visit www harvesttec com system html 12 Diagnostics...

Page 13: ...For AGCO part cross reference visit www harvesttec com system html 13 Setup Mode...

Page 14: ...For AGCO part cross reference visit www harvesttec com system html 14 Setup Mode Continued...

Page 15: ...For AGCO part cross reference visit www harvesttec com system html 15 Job Records...

Page 16: ...2 and 3 P2 and P3 The application rate should read between 1 9 2 6 Lbs Ton and 2 9 3 9 Lbs Ton respectively Ideally at 13 5 volts the rate for pump 2 would be 2 2 Lbs Ton pump 3 would be 3 4 Lbs Ton...

Page 17: ...lower than level 2 and level 2 must be lower than level 3 Harvest Tec products recommend rates of 4 6 and 10 lbs ton These rates are preset from the factory Press ENTER to return to previous screen I...

Page 18: ...in max limits Press the ENTER key to save this information The information will remain until it is changed again 5 Press the underlined number to the right of Knotter Star to adjust the distance betwe...

Page 19: ...ugh a short area of wet crop 3 The moisture content is shown in the upper right hand corner 4 Baling Rate and Application Rate are shown in the middle The operator sets the target application rate in...

Page 20: ...wn in the upper right hand corner 5 Baling rate and Application rate are shown in the middle The output of a pump can be checked by dividing the preset output shown in step 3 by the baling rate For ex...

Page 21: ...e between the characters When you have completed the field name press enter 3 Pressing Job Details will open the Job Details screen Use the up and down arrows to scroll through the different jobs Job...

Page 22: ...ey again to confirm When the USB drive light goes off all the jobs selected will be saved The jobs can then be opened on any computer with Excel or Notepad To delete jobs highlight select them and pre...

Page 23: ...B Air in lines Pump will not prime Check for leak in lines or defective check valve C Pump is working but not producing desired output Pump needs to be rebuilt D Main filter plugged Check filter by ta...

Page 24: ...duct is actually being applied The set points then will need to be adjusted if you want to attain a different flow meter reading 6 Why don t all the pumps turn on even at higher application rates The...

Page 25: ...s Follow the instructions in this manual to run the Diagnostics mode Filter bowl cleaning The filter bowl is located in front of the applicators tank and is connected to the ball valve Before cleaning...

Page 26: ...y that the ball valve located next to the pump is turned off Disconnect spray shield from hangers by removing the lynch pins A Disconnect check valve nuts and remove hoses from shield B Remove shield...

Page 27: ...able from your local dealer Verify that the ball valve is turned off Before working around the pumps all personal protective equipment must be worn Face shield or goggles chemically resistant apron bo...

Page 28: ...ebuilt in most cases Check the fuses after the pump has been freed 7 Disconnect power from the Precision Information Processor 8 Remove display from tractor and store in a warm dry place Status Alerts...

Page 29: ...onnect 5 Short in wire between star wheels and PIP 5 Replace wire 6 Check hay with hand tester to verify 6 Contact Harvest Tec if conditions persist Moisture readings erratic 1 Test bales with hand te...

Page 30: ...CAN communication not responding 2 Broke connection between the display and PIP or Pump control and PIP 1 Check connections at PIP and Pump controller including the terminating resistors 2 Check clea...

Page 31: ...Pump 1 ground Pin 2 Black with green markings Pump 2 ground Pin 3 Black with yellow markings Pump 3 ground Pin 4 Not used Pin 5 Orange with black markings Pump 1 positive Pin 6 Green with black marki...

Page 32: ...Pin 7 Not used Pin 8 Violet Star wheel input 1 Pin 9 Brown Star wheel input 2 H Display communication harness on PIP Pin 1 Orange Power to display Pin 2 Blue Ground to display Pin 3 Green Comm channe...

Page 33: ...and Case IH LBX 332 LBX 432 series balers with 110 gallon tanks Not Pictured Vicon Leg spacers 001 6707BS qty 2 Tank handle 001 6707HR qty 1 Right Leg Part 001 6707BR 001 6707DL 2011 and newer 4 ft w...

Page 34: ...9 Flow meter assembly 006 4725A 1 10 Straight fitting 003 A1212 2 11 Jaco fitting 003 JEL1238 3 12 Filter bowl assembly 002 4315 1 12a Filter bowl only 002 4315F 1 12b Filter bowl gasket 002 4315D 1...

Page 35: ...Twine guard left for Agco 001 4645H 1 6 Dust seal per side w 006 4641K 2 Twine guard Right for Agco 001 4644H 1 7 Plug fitting 003 F38 2 1 10 Star wheel assembly 030 4641 2 8 Wiring grommet 008 0821A...

Page 36: ...tion harness baler 006 5650D 1 4 Communication harness tractor 006 5650C 1 5 Ram mount 001 2012H 1 6 Terminating resistor 006 5650Z 1 7 Precision information processor 006 5671LS2 1 8 Pump controller...

Page 37: ...tips Three hose assembly 002 9016 002 9016B 002 9016G 030 9016LS 35ft 35ft 35ft 1 7 Female Coupler 002 2204A 1 2 Hose tank to filter 002 9001 6ft 8 Male Coupler 002 2205G 1 3 Hose tank to drain fill...

Page 38: ...tting 003 A1414VB 3 Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004...

Page 39: ...itting 003 A1414VB 3 Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004...

Page 40: ...T11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 Tip strainer 004 1203 100 6 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4...

Page 41: ...t fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strainer 004 1203 100 6 9 Hose clamp...

Page 42: ...1VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strainer 004 1203 100...

Page 43: ...01VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strainer 004 1203 10...

Page 44: ...414VB 3 Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip...

Page 45: ...ray Shield 001 4435ES 1 Tip 004 TT110015VP 2 3 Straight Fitting 003 A1414VB 3 Tip 004 TT11003VP 2 4 Nozzle Cap 004 4723 9 Tip 004 800067 PT 2 5 Check Valve 004 1207VB 3 Tip Strainers 004 1203 100 6 6...

Page 46: ...lder 001 4810A 2 NP Tip 004 TT110015VP 2 3 Straight Fitting 003 A1414VB 3 NP Tip 004 TT11003VP 2 4 Check Valve 004 1207VB 3 NP Tip 004 800067 PT 2 5 Nozzle Cap 004 4723 9 NP Tip Strainers 004 1203 100...

Page 47: ...fitting 003 A1414VB 3 Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 00...

Page 48: ...Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strain...

Page 49: ...p 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strainer...

Page 50: ...holder 001 4440A 1 Tip 004 TT110015VP 2 3 Lynch Pins 008 4576 2 Tip 004 TT11003VP 2 4 Hose Clamps 003 9002 9 Tip 004 800067 PT 2 5 Straight Fitting 003 A1414VB 3 Tip Strainers 004 1203 100 6 6 Check V...

Page 51: ...A1414VB 3 Tip 004 TT110015VP 2 3 Nozzle cap 004 4723 9 Tip 004 TT11003VP 2 4 Check valve 003 1207VB 3 Tip 004 800067 PT 2 5 Tee 003 TT14SQ 3 6 Hose 002 9016 3 7 Straight fitting 003 A1414 6 8 Hose cla...

Page 52: ...03 A1414VB 3 Tip 004 TT110015VP 2 3 Nozzle cap 004 4723 9 Tip 004 TT11003VP 2 4 Check valve 003 1207VB 3 Tip 004 800067 PT 2 5 Tee 003 TT14SQ 3 Tip Strainers 004 1203 100 6 6 Hose 002 9016 3 7 Straigh...

Page 53: ...Tip 003 TT11003VP 2 4 Straight fitting 003 A1414VB 3 Tip 004 800067 PT 2 5 Nozzle cap 003 4723 9 6 Check valve 004 1207VB 3 7 Tee 003 TT14SQ 3 8 Hose 002 9016 6 9 Straight fitting 003 A1414 6 10 Tip S...

Page 54: ...p 004 4723 9 Tip 004 TT11003VP 2 4 Check valve 004 1207VB 3 Tip 004 800067 PT 2 5 Tee 003 TT14SQ 3 6 Hose clamp 003 9002 9 7 Hose 002 9016 4 8 Straight fitting 003 A1414 6 9 Elbow 003 SE14F 3 10 Shiel...

Page 55: ...5H 2 Tip 004 TT11001VP 2 3 Elbow 003 SE14F 3 Tip 004 TT110015VP 2 4 Straight fitting 003 A1414 6 Tip 004 TT11003VP 2 5 Hose 002 9016 6 6 Hose clamp 003 9002 9 7 Tee 003 TT14SQ 3 8 Check valve 004 1207...

Page 56: ...5J 1 Tip 004 TT11001VP 2 3 Elbow 003 SE14F 3 Tip 004 TT110015VP 2 4 Straight fitting 003 A1414 6 Tip 004 TT11003VP 2 5 Hose 002 9016 6 6 Hose clamp 003 9002 9 7 Tee 003 TT14SQ 3 8 Check valve 004 1207...

Page 57: ...ld holder 001 4435EK 1 Tip 004 TT11001VP 2 3 Elbow 003 SE14SQ 3 Tip 004 TT110015VP 2 4 Straight fitting 003 A1414 6 Tip 004 TT11003VP 2 5 Hose 002 9016 6 6 Hose clamp 003 9002 9 7 Tee 003 TT14SQ 3 8 C...

Page 58: ...HPC 2 Tip 004 TT11001VP 2 3 Elbow 003 SE14SQ 3 Tip 004 TT110015VP 2 4 Straight fitting 003 A1414 6 Tip 004 TT11003VP 2 5 Hose 002 9016 6 6 Hose clamp 003 9002 9 7 Tee 003 TT14SQ 3 8 Check valve 004 12...

Page 59: ...3 Holder bracket 001 4435XB 2 Tip 004 TT110015VP 2 4 Elbow 003 SE14SQ 3 Tip 004 TT11003VP 2 5 Straight fitting 003 A1414 6 6 Hose 002 9016 6 7 Hose clamp 003 9002 9 8 Tee 003 TT14SQ 3 9 Check valve 0...

Page 60: ...For AGCO part cross reference visit www harvesttec com system html 60 Vicon large square Template...

Page 61: ...Star wheel base holes 4 holes 5 16 diameter 3 1 2 2 Notch for star wheel Position of star wheel base Edge of star wheelbase should line up with edge of notch Edge of baler chute angle iron Cut here an...

Page 62: ...62 NOTES...

Page 63: ...on charges prepaid This warranty shall not be interpreted to render Harvest Tec Inc liable for injury or damages of any kind direct consequential or contingent to persons or property Furthermore this...

Page 64: ...64 For Technical assistance HARVEST TEC INC P O BOX 63 2821 HARVEY STREET HUDSON WI 54016 PHONE 715 386 9100 1 800 635 7468 FAX 715 381 1792 Email info harvesttec com...

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