AGC SMART 30/20 Image Processing Manual Download Page 15

 
 

15 

 

AGC Stopray SMART 

 Processing Guide 

 Version 4.1 

 May 2020  

 

 

 

 

7.8 

Packaging

 

 

If the heat treated coating is not assembled in an insulating glazing in the same processing factory, the 
following recommendations for packaging must be adhered to: 

 

A 1 mm-polyethylene foam spacer

 

should be placed between each sheet. 

 

The pack of glass should be packaged in watertight plastic. Sachets filled with desiccating agents 
should be place inside the packaging. 

 

Care must be taken to ensure that the pack is properly attached to the rack so that the sheets do not rub 
together. 

 

The glass will be assembled into insulating glass within one week after it has been toughened. 

 

 

Bending 

 

Bending tests have been carried out in different types of bending furnaces. 

 

The following general recommendations refer to 6 mm Stopray SMART 51/33. Other thicknesses have not 
been  evaluated  as  such  and  require  preliminary  validation  tests  by  the  glass  processor.  This  is 
particularly important for glass thicker than 6 mm that will be subject to higher temperatures for a longer 
period of time. 

 

The technical values stated (cycle times, temperatures and so forth) were noted during tests on certain 
types  of  bending  equipment  and  obviously depend  on  the  individual  characteristics  (shape,  strength, 
convection rate and so on) of this equipment. The recommendations set out here are therefore intended 
as general guidelines and preliminary tests must be carried out for each bending furnace. 
 
 

8.1 

Curved annealed glass (on a concave mould)

 

 

Only bending  ovens  with top  and  bottom  heating elements  and  with  an  upper  convection system  are 
suitable  for  bending  coatings.  The  coating  of  the  glass  must  always  be  in  position  2  (coating  in 
compression). 

 

All instructions regarding the pre-process (unloading, storage, cutting, shaping, washing and handling) 
must 

be strictly adhered to

 

The glasses should be shaped to a smooth ground edge. 

 

Place the coating on the concave mould (coated surface facing upwards). 

 

Apply the appropriate packing powder (generally crystalline silica). 

 

Place a sheet of float glass on top. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for SMART 30/20

Page 1: ...SMART Processing Guide Version 4 1 May 2020 STOPRAY SMART PROCESSING GUIDE ASIA EDITION Version 4 1 May 2020 SMART 51 33 SMART 30 20 SMART 32T This version of the guide replaces and cancels all previo...

Page 2: ...opray SMART 51 33 which can be laminated with coating against PVB should be installed in Position 2 so that coating layer is embedded within the laminated glazing and thereby protected For more inform...

Page 3: ...11 7 3 Recommendations 12 7 4 Settings 13 7 5 Unloading 14 7 6 Heat Soak test 14 7 7 Quality control 14 7 8 Packaging 15 8 Bending 15 8 1 Curved annealed glass on a concave mould 15 8 2 Curved toughen...

Page 4: ...t handling The glass must be stored on appropriate racks All recommendations given in this Processing Guide shall be strictly followed General comments Clamps slings lifting beams and other handling e...

Page 5: ...the customer s port When protection is needed desiccant bags are fit on the upper side and on the lateral sides of the stack two thirds of the height from the upper corners Once the protective packag...

Page 6: ...lied before lamination process Stopray SMART 51 Laminated against PVB 2 Shipping Stopray SMART 51 Storage in customer s facility up to 9 months Cutting Edge deletion Edge Processing On line washing He...

Page 7: ...The coating around the edge of the glass may be removed during the cutting process provided that dust from grinding is properly removed For ease of detecting if a Stopray SMART is present in a lamina...

Page 8: ...nsible for handling the glass must wear clean gloves suitable for handling coated glass 4 Edge Deletion Tests using different sealants have shown that under strict conditions and with a selection of s...

Page 9: ...nt joint the compatibility of the sealant joint structural joints and weatherseals with the silkscreen enamel paint is under responsibility of the manufacturer of the insulating glazing units and shou...

Page 10: ...AGC Stopray SMART Processing Guide Version 4 1 May 2020 Drawing given for purpose of illustration 6 1 1 Silkscreen not in contact with the sealant joint 6 1 2 Silkscreen in contact with the sealant jo...

Page 11: ...the application Both annealed and heat treated products have similar reflection and transmission The Stopray SMART 32T is NOT self matchable IGU only toughened heat strengthened as needed by the appl...

Page 12: ...r out of the furnace and pumping it back in again re circulation The latest generation of convection furnaces no longer have internal radiation elements They only heat the glass using pre heated air T...

Page 13: ...profile will be adapted to obtain a flat sheet of glass as quickly as possible and to maintain this flatness until the end of the heating process If despite a maximum convection rate the glass retains...

Page 14: ...breakage an additional heat soak test can be carried out in accordance with standard EN 14179 1 or equivalent standards for countries outside the EU AGC highly recommends using electrical equipment G...

Page 15: ...r This is particularly important for glass thicker than 6 mm that will be subject to higher temperatures for a longer period of time The technical values stated cycle times temperatures and so forth w...

Page 16: ...upport The cycle time lasts 15 to 20 minutes and depends largely on the size of the glass and the radius of curvature The lower blow pressure is identical to that used for clear float glass of equal t...

Page 17: ...ide laminated coated glass Stopray SMART 51 33 is a self matchable product in position 2 of the laminated glass The opto energetic performances before and after tempering are similar Loss of thermal i...

Page 18: ...ur own way of identifying the glass coating position kindly enforce it and continue to maintain the good practice Glazing systems should be designed to prevent de lamination or corrosion of the inside...

Page 19: ...al brochure for sealants recommended by AGC AGC recommends indicating the external surface after assembly to ensure that the units are installed correctly Quality control It is essential to check that...

Page 20: ...tion for Stopray SMART products available on www agc tas com describes these conditions Contact AGC Technical Advisory Service for further information aap glass agc com The described instructions must...

Page 21: ...ndations of Section I 2 13 2 To send cut size to another factory If the Stopray SMART coatings have to be delivered from the processing factory to another factory the following recommendations for pac...

Page 22: ...equired tests marking the glass factory production control etc 4 Disclaimer It is the responsibility of the processor to inspect the processed coated glass adequately before and after each step of fab...

Reviews: