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AFRISO TankControl 10, Operating Instructions Manual

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AFRISO TankControl 10 Operating Instructions Manual Download Page 24

Mounting 

 

24 

TankControl 10 

Cable gland kit 

Free 1", 1½" or 2" threaded socket in the tank: 
1. 

Route the cable of the submersible probe trough the 1" cable 
gland. For mounting to the tank, use the appropriate parts of the 
cable gland kit required for your specific tank. 

 

 

1 

Cable gland (PG 9) for holding the 
cable 

2 

Screw fitting G1 / G½ cable gland 
(PG 9) 

3 

Reducer G1½ - G1 

4 

Reducer G2 – G1½ 

Fig. 7: Mounting to tank with cable gland kit 

 
2. 

Tighten the cable gland so that the cable can no longer be 
moved and that the connection is odour-tight. 

Summary of Contents for TankControl 10

Page 1: ...49 7135 102 0 Service 49 7135 102 211 Telefax 49 7135 102 147 info afriso de www afriso com Read instructions before using product Observe all safety information Keep instructions for future use 10 2016 0 854 001 0739 Operating instructions Hydrostatic level indicator for fuel oil diesel fuel and water TankControl 10 ...

Page 2: ... the menu structure 12 3 8 Overview of the menu structure with second submersible probe ZT 13 3 9 Overview of the menu structure with floating probe ZS 14 4 Technical specifications 15 4 1 Approvals tests and conformities 17 5 Transport and storage 17 6 Mounting 18 6 1 Preparing mounting 18 6 2 Mounting the control unit 18 6 3 Electrical connection 21 6 4 Zero correction of the submersible probe 2...

Page 3: ... language 37 8 2 Alarm condition 38 8 3 Statistics function 39 9 Troubleshooting 41 10 Decommissioning disposal 41 11 Spare parts and accessories 41 12 Warranty 42 13 Copyright 42 14 Customer satisfaction 42 15 Addresses 42 16 Enabling a retrofitted probe 43 ...

Page 4: ...recautions WARNING WORD Type and source of the hazard are shown here Precautions to take in order to avoid the hazard are shown here There are three different levels of warnings Warning word Meaning DANGER Immediately imminent danger Failure to observe the information will result in death or severe injuries WARNING Possibly imminent danger Failure to observe the information may result in death or ...

Page 5: ... 10 does not replace the function of a level sensor at the fuel oil tank Use as overfill prevention system Level measurement in tanks containing blackwater Use of the relays for safety related purposes 2 3 Safe handling This product represents state of the art technology and is made ac cording to the pertinent safety regulations Each product is subjected to a function and safety test prior to ship...

Page 6: ...arts and accessories of the manufac turer see chapter 11 page 41 2 7 Liability information The manufacturer shall not be liable in any form whatsoever for direct or consequential damage resulting from failure to observe the technical instructions guidelines and recommendations The manufacturer or the sales company shall not be liable for costs or damages incurred by the user or by third parties in...

Page 7: ...le 4 1 x cable gland kit G1 x G1 x G2 2 x cable gland kit G1 x G1 x G2 1 x cable gland kit G1 x G1 x G2 5 1 x mounting kit for withdrawal flange at plastic battery tanks 2 x mounting kit for with drawal flange at plastic battery tanks 1 x mounting kit for with drawal flange at plastic battery tanks 6 1 x moisture proof junc tion box with terminal strip and fastening ma terial 2 x moisture proof ju...

Page 8: ...nication or build ing control systems An integrated microprocessor records stores and displays important information such as consumption or calcula tion of remaining range based consumption history TankControl 10 ZT extras The differential alarm of the second submersible probe is used to de tect different liquid levels in communicating tanks In the case of mul tiple tanks the first submersible pro...

Page 9: ...ation example Fig 2 Application example 10 3 4 Key functions Key Function Scroll down left Scroll up right Display main menu Select and confirm Acknowledge button Switch off buzzer during an alarm condition and display the alarm acknowledgement menu ...

Page 10: ...f the display The display backlight is automatically switched off 5 minutes after the last time a key was pressed Press any key to switch on the display again Display 1 Date 2 Current measured value 3 Unit of measure ment 4 Number of probe 5 Measured variable 6 Alarm message Fig 3 Indication of liquid level for submersible probe 1 Date 2 Symbol relay 3 Number of probe 4 Alarm level 5 Alarm message...

Page 11: ...ive Minimum alarm Maximum alarm Differential alarm with second submersible probe ZT Floating probe alarm with floating probe ZS Menu 1 Menu title 2 Menu item Display Meaning Save Save the changed value Back Back to previous menu without saving Highlight the selected menu item ...

Page 12: ...Product description 12 TankControl 10 3 7 Overview of the menu structure ...

Page 13: ...Product description TankControl 10 13 3 8 Overview of the menu structure with second submersible probe ZT ...

Page 14: ...Product description 14 TankControl 10 3 9 Overview of the menu structure with floating probe ZS ...

Page 15: ...age 5 C to 80 C Supply voltage Nominal voltage AC 230 V 10 Nominal power 5 VA Electrical safety Protection class II EN 60730 Degree of protection IP 54 EN 60529 as delivered Electromagnetic compatibility EMC Interference EN 61000 6 4 Noise immunity EN 61000 6 2 Table 2 Technical specifications universal submersible probe Parameter Value General specifications Dimensions Ø x L 24 x 53 mm Weight 415...

Page 16: ...of protection IP 68 EN 60529 Electromagnetic compatibility EMC Interference EN 61000 6 4 Noise immunity EN 61000 6 2 Table 3 Technical specifications floating probe Parameter Value General specifications Dimensions Ø x L 24 x 85 mm Weight 350 g Length of probe cable Standard length Max length 5 m 50 m shielded Resistance Water oils Probe voltage Max 17 V AC Material Housing Polypropylene Probe cab...

Page 17: ...8 8 mm M20 8 0 12 5 mm 4 1 Approvals tests and conformities TankControl 10 complies with the EMC Directive 2014 30 EU and the Low Voltage Directive 2014 35 EU 5 Transport and storage CAUTION Damage to the product due to improper transport Do not throw or drop the product CAUTION Damage to the product due to improper storage Protect the product from shock when storing it Store the product in a clea...

Page 18: ...unit to a plane rigid and dry wall at eye level Mount the control unit in such a way that it is accessible and easy to oversee at all times The enclosed moisture proof junction box is not suitable for out door applications Use the outdoor junction box for outdoor ap plications see chapter 11 page 41 6 2 Mounting the control unit 1 Open the control unit ...

Page 19: ...e control unit 3 Fixate the control unit by screwing the bottom lug to the wall 3 Mount the junction box for connecting the cable of the submers ible probe and the cable of the control unit at the desired posi tion 4 Route the cable of the control unit into the junction box 5 Push the cable gland required for the tank cable gland kit or mounting kit see chapter 6 6 page 23 onto the cable of the su...

Page 20: ...tion control unit and submersible probe 7 A transparent hose protrudes from the cable end of the pressure sensor This hose provides the pressure sensor with the atmos pheric pressure Do not close or bend the hose If the hose is closed or bent this results in incorrect measurements Sealing the junction box in such a way that it is airtight also causes incorrect measurements Close the junction box i...

Page 21: ...he relay is energised NO Relay Normally Open Not connected to terminal A at connection relay A or B NC Relay Normally Closed Connected to terminal A at con nection relay A or B INFO The additional submersible probe is optionally available Connecting submersible probe 2 for differential alarms 1 Route the probe cable through the centre cable gland 2 Connect the probe cable to Sensor2 in the followi...

Page 22: ...xtension cable is 50 m CAUTION Interference Verify that the probe cable is not routed next to a power cable Protect the probe cable from damage for example by means of a suitable cable duct Connecting the unit to mains 1 Route the mains cable through the cable gland at the right 2 Connect the phase to terminal L1 the neutral conductor to ter minal N and the protective conductor to terminal 6 4 Zer...

Page 23: ...ip reaches the tank bottom The measuring hole of the submersible probe must not be immersed in sludge that may be present at the tank bottom Any volume of liquid below the measuring hole of the submersible probe is not detected by the pressure sensor 6 6 Mounting additional submersible probe at the tank optional ly available The differential alarm of the second submersible probe is used to de tect...

Page 24: ...unting to the tank use the appropriate parts of the cable gland kit required for your specific tank 1 Cable gland PG 9 for holding the cable 2 Screw fitting G1 G cable gland PG 9 3 Reducer G1 G1 4 Reducer G2 G1 Fig 7 Mounting to tank with cable gland kit 2 Tighten the cable gland so that the cable can no longer be moved and that the connection is odour tight ...

Page 25: ...that no foreign matter such as drilling chips can get into the tank during mounting 1 Cable gland PG 9 2 Mounting flange Fig 8 Mounting to tank with mounting kit 2 Insert the enclosed cable gland PG 9 and fasten it with the en closed nut 3 Insert the cable of the submersible probe into the cable gland PG 9 and fixate it at the correct length so that it is odour tight 6 7 Mounting the floating prob...

Page 26: ...and entered by the user 7 1 Password In order to avoid inadvertent changes a password must be entered before changes can be made After you have entered the correct password the edit mode is active for 15 minutes If you do not make any changes for a period of 15 minutes after you have entered the correct password access is locked automatically The password is 186900 Fig 9 Entering the password ...

Page 27: ...Commissioning TankControl 10 27 7 2 Setting time and date The date format is DD MM YY The time format is hh mm Fig 10 Changing date and time example time ...

Page 28: ... data need to be set for the floating probe Submersible probe 1 Selecting the tank shape The following tank shapes are available Plastic battery tank Linear tank Cylindrical tank Spherical tank Oval tank Plastic tank with recess Hemispherical cistern Fig 11 Changing the tank shape ...

Page 29: ...Commissioning TankControl 10 29 Submersible probe 1 Tank volume tank height and current liq uid level Fig 12 Changing the tank data example liquid level ...

Page 30: ...id level as shown in fig 12 page 29 The differential alarm depends on the tank height of the tank in which submersible probe 1 is installed and on the current liquid levels measured by both submersible probes Therefore it is neither necessary to select a tank shape for submers ible probe 2 nor to set the tank volume or the tank height ...

Page 31: ...Commissioning TankControl 10 31 7 4 Setting the alarms Submersible probe 1 Setting buzzer and relays Fig 13 Buzzer relay settings example Maximum alarm ...

Page 32: ...Commissioning 32 TankControl 10 Floating probe Setting buzzer and relays Fig 14 Buzzer relay settings for alarm via floating probe ...

Page 33: ...ssioning TankControl 10 33 Floating probe Settings for triggering of alarm Closed 1 Alarm is triggered in closed state Opened 0 Alarm is triggered in open state Fig 15 Triggering alarm in opened closed state ...

Page 34: ...Commissioning 34 TankControl 10 Submersible probe 1 Setting the alarm thresholds Fig 16 Alarm threshold settings example Maximum alarm ...

Page 35: ...e percentage relates to the tolerated difference between the two liquid levels If the difference is exceeded an alarm is triggered Activate alarm menu 2 and continue as shown in fig 16 on page 34 Submersible probe 2 Setting buzzer and relays Activate alarm menu 2 and continue as shown in fig 13 on page 31 ...

Page 36: ...th one submersible probe Fig 18 Display level with the available units with two submersible probe Fig 19 Display level with the available units and display limit value with floating probe Scrolling from screen to screen Press the key σ Direct jump to screen Level in mm Press the key key τ ...

Page 37: ...Operation TankControl 10 37 8 1 Changing the display language Fig 20 Changing the display language example German Eng lish ...

Page 38: ...arm The Acknowledge menu is displayed 2 Acknowledge the relay s if necessary Display Meaning Relay Relay is not energised and does not need to be acknowledged Relay x Relay is energised and can be acknowledged Relay v Relay has been acknowledged The alarm message on the display and the LED remain active as long as the cause of the alarm has not been removed and the alarm condition persists ...

Page 39: ...ot available until one year after commis sioning since the forecast is calculated on the basis of the of the consumption and level data of the previous years When the Fore cast function is activated during the first year the system displays the date as of which the forecast will be available DD MM YY Table 4 Statistics function Type Period shown on the display Maximum total period Unit History 1 c...

Page 40: ... example Consumption history and consumption forecast History Displaying the previous year Arrow points to January press key τ Previous year is displayed History Displaying the next year Arrow points to December press key σ Next year is displayed ...

Page 41: ...e 18 reverse se quence of steps 3 To protect the environment this product must not be disposed of together with the normal household waste Dispose of the product according to according to local directives and guide lines This product consists of materials that can be reused by recycling firms The electronic inserts can be easily separated and the device consists of recyclable materials If you do n...

Page 42: ...orised deal ers 13 Copyright The manufacturer retains the copyright to these operating instruc tions These operating instructions may not be reprinted translated copied in part or in whole without prior written consent We reserve the right to technical modifications with reference to the specifications and illustrations in this manual 14 Customer satisfaction Customer satisfaction is our prime obj...

Page 43: ...be This probe must be enabled via the software of Tank Control 10 Password For which type 726452 Second submersible probe ZT 234585 Floating probe ZS The second submersible probe see page 21 or the floating probe see page 22 have been connected to the control unit 1 To access the menu for entering the password select any menu for example Change Language see chapter 8 1 page 37 2 Then enter one of ...

Page 44: ...Enabling a retrofitted probe 44 TankControl 10 Fig 22 Entering the password for an additional probe The additional probe is now enabled TankControl 10 is ready for operation ...

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