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Service Manual AFISCOOTER S v.1.9 
Ver. 01 

 

28

 

 

3B01  

Check the motor wiring & the connections to the controller, then retest  

3D02  

Check the motor wiring & the connections to the controller, then retest  

3D03  

Check the motor wiring & the connections to the controller, then retest  

3600 

Internal un expected fault in the controller 

4401 

Internal controller fault 

5300  

Programmable parameter changed. Turn the scooter off, then on again, then retest  

7000 

Push at startup 

7001 

Push at drive 

7C00 

High temperature in the controller.  

1E09 

Inhibit activated.  
Can be caused by the electromagnetic brake lever micro switch or panic sensor. 

All 

Others  

Check all wiring & connections to the controller, then retest. Try replacing the controller. 

12.6

 

Possible Faults symptoms and repair actions: 

Symptom 

 

Action 

 

No power to programmer  

Check the wiring & connections to the batteries, then retest  

No power to programmer  

Check the wiring & connections to the programmer, then retest  

Scooter drives slowly  

Check the controller is programmed correctly, then retest  

Scooter drives slowly  

Check the speed limiting function is not active e.g. seat raised, then 
retest 

Scooter drives slowly  

Check the solenoid brakes are not jammed, then retest  

Status indicator does not light  

Check the wiring & connections to the status indicator, then retest  

Reverse alarm does not sound  

Check the wiring & connections to the buzzer then retest  

Reverse alarm does not sound  

Check the buzzer is working correctly, then retest  

Reverse alarm does not sound  

Check the scooter is programmed correctly then retest  

Scooter will not drive in reverse  

Check the tiller wiring & connections, then retest  

Scooter will not drive in reverse  

Check the reverse switch is working correctly, then retest  

In cases that the scooter with 
transaxle 12 km/hr is recoil. 

Reduce the compensation parameter from 50 to 40. 

 

Slow or Sluggish Movement  
If  the  scooter  does  not  travel  at  full  speed  and  the  battery  condition  is  good,  check  the 
position of the speed limiting control. If adjusting the speed limiting control does not remedy 
the problem then there may be a non-hazardous fault.  
Contact your service agent.  
 
User Daily Checks  
Throttle: With the scooter switched off, check that the throttle mechanism is not bent or 
damaged and that it returns to the position when you push and release it. If there is a 
problem do not continue with the safety checks and contact your service agent.  
 
User Weekly Checks  
Throttle: Put the throttle to the full speed forward position and switch the scooter on. The 
scooter should not move. show you that you have switched the scooter on with the throttle 
already pushed, a True Charge Trip type status indicator will display 7 Bars, whereas a single 
bulb (or LED) type status indicator will flash seven times sequence.  
If the scooter does move, contact your service agent.  
Parking brake: This test should be carried out on a level surface with at least one meter clear 
space around the scooter.  
Switch the scooter on.  

Summary of Contents for afiscooter-s

Page 1: ...Service Manual AFISCOOTER S v 1 9 Ver 01 1 Afiscooter s Service manual...

Page 2: ...enance Check 21 11 Mechanical Fault troubleshooting 23 12 Control and Electronics system fault troubleshooting 25 12 1 General control system and Front Board Troubleshoots 25 12 2 Trouble Shoot Table...

Page 3: ...possible that a technician will need to operate the scooter when he is standing on the side working on different assemblies 1 3 2 When no electric power and operation needed always Stop the power by...

Page 4: ...to place beneath the batteries box 2 blocks 14 16 centimeters height to place beneath the foot rest area Remark Always before operating a lifted Afiscooter make sure that the 2 rear wheels are free to...

Page 5: ...carbonate window a steel frame and plastic covers Installation instructions in appendix 1 2 Rear box for dual seat Rear box for single seat drawing in appendix 3 drawing in appendix 2 3 Seat belt Conn...

Page 6: ...ection facilities for walking sticks and crutches Rear frame connection device Seat connection device connects to the ears in the rear frame connects to the armrest screws 5 Left hand operation 6 Foot...

Page 7: ...nual AFISCOOTER S v 1 9 Ver 01 7 7 Golf wheels 8 Golf wheels fenders Assembly by 4 screws With washers and nuts for each fender 9 Flexible rain cover 10 Floor raise Elevation for 3 wheels Elevation fo...

Page 8: ...S v 1 9 Ver 01 8 11 Canopy mirror Assemble the mirror to the bracket according to Fig 1 Attaching the mirror to the canopy by an existing screw Fig 2 12 Shabbath Kit Installation Instructions in appe...

Page 9: ...d secure bolt Make sure the seat pin is parallel to the controller cover Adjustments 3 x 20 mm 2 Tiller Height Release the secure nut and screw adjust height and resecure again the screw and the nut A...

Page 10: ...whose job is to define the operation of the buzzer in signals and faults Can also be adjusted via the controller by changing parameters Dip Switches Setup is as follows Shown the Default Set Up switc...

Page 11: ...per hour Distance units Shows mile miles or km kilometers Speed limit half speed full speed Battery capacity 10 Bars full 1 bar empty between is proportional Warning Indicate when error inhibit mode E...

Page 12: ...the help of a magnetic sensor located on the right wheel axle The speed reading is affected by the wheel diameter the possibility of choosing between the wheel diameters in the parameter table 3 Nume...

Page 13: ...Settings Long press for 7 seconds on MODE and SETUP will put the screen in the settings mode In this mode it will be possible to scroll between the various parameters using the SETUP button pressing M...

Page 14: ...and beyond signal a This animation will be displayed in both modes of parameter 7 5 Display the software version burned on the LCD Activating the tool using the key switch when the Mode button is pres...

Page 15: ...hange a parameter that is not highlighted in the list please contact and consult with Afikim Electric Vehicle Engineering 8 2 Operating Instructions 8 2 1 Connect the adapter to the programmer and plu...

Page 16: ...d slow 6 Min Fwd Speed fast 50 50 30 Min forward speed fast 6 Min Fwd Speed slow 30 30 30 Min forward speed slow 7 Max Rev Speed fast 50 50 40 Max backward speed fast 7 Max Rev Speed slow 35 35 30 Max...

Page 17: ...atus Output type 0 0 0 Set status port for display 43 Diagnostic Flash flesh 2 2 2 Setting up troubleshooting the display 44 Diagnostic Alarm diag alarm Yes Yes Yes Activating a buzzer during faults 4...

Page 18: ...fast Min Forward speed Slow Profile 30 30 30 Min forward speed slow Max Reverse Speed Fast Profile 50 50 40 Max backward speed fast Max Reverse Speed Slow Profile 35 35 30 Max backward speed slow Min...

Page 19: ...with breaks pulses Diagnostic Alarm On On On Activating a buzzer during faults Diagnostic Alarm Tone 0 0 0 Set buzzer during faults tone Brake Disconnected Alarm On On On Electromagnetic brake Discon...

Page 20: ...mps 140 140 140 Braking Current Limit Timed Foldback Braking Current Amps 130 130 130 Braking Current fold back time Timed Foldback Speed 100 100 100 Braking Current fold back speed Enhanced Motor Com...

Page 21: ...or missing parts and damaged parts Use the figures 1 2 3 4 User When receiving the Afiscooter S or after a long time not using it 6 Check emergency brake User Every Month 7 Check secure of all screws...

Page 22: ...rews 2 6 Lift the Battery Cover 2 until it is released from the Seat Pivot Replacing the Batteries Cover 2 The replacement of the Gray Cover is done in reverse order MAKE SURE that the Gray Cover 2 fi...

Page 23: ...e wear of front tires after short period Wear of bushings that cause clearances in the system Un adjusted steering system Replace wear parts Adjust the steering and secure 4 Rear suspension Noisy Wear...

Page 24: ...place gas piston if needed 9 Scooter does not have power or does not brake well or go to high speed downhill Wear in motor brushes Replace motor brushes 10 Noises from motor Wear of brushes Faulty mot...

Page 25: ...for continuity when is in ON position Use the wiring diagram to figure the proper terminals to check each function switch terminals 12 2 Trouble Shoot Table Description Probable cause Repair action 1...

Page 26: ...power unit Short circuit occur Try to reset 2 times Troubleshoot the fault Replace the controller Replace the power unit Find and repair short circuit 12 3 Controller Drive Troubleshoots The controll...

Page 27: ...tions to the controller then retest 1502 Check the solenoid brake s wiring connections to the controller then retest 1600 Check the batteries wiring connections to the controller then retest Possible...

Page 28: ...retest Reverse alarm does not sound Check the buzzer is working correctly then retest Reverse alarm does not sound Check the scooter is programmed correctly then retest Scooter will not drive in rever...

Page 29: ...d connectors are fixed and that all terminals are in place and not released Repair replace if needed 2 Display does not work and scooter does not drive Check main fuses front board and key switch Repl...

Page 30: ...avy hanging keys holder faulted key switch control wire terminal misconnection Remove heavy keys holder check replace key switch Check other wires connections 14 Driving being cut uphill and after few...

Page 31: ...respectively check batteries and charger Motor wires shorted or disconnected check and repair EMB manual lever released or micro switch or panic sensor or electric release switch Possible faulty pote...

Page 32: ...e potentiometer Finish Scooter suddenly stops downhill with fault code 10 High load or extreme downhill Restart and drive slowly Finish Scooter suddenly stops uphill Possibly due to high load controll...

Page 33: ...witches in front board Check wiring to external horn When fault alarms problem check wiring to controller and setup of the function in controller When reverse horn problem possible front board faulty...

Page 34: ...Service Manual AFISCOOTER S v 1 9 Ver 01 34 Finish Finish Finish...

Page 35: ...Service Manual AFISCOOTER S v 1 9 Ver 01 35 15 Electrical diagrams General Wiring diagram...

Page 36: ...Service Manual AFISCOOTER S v 1 9 Ver 01 36...

Page 37: ...Service Manual AFISCOOTER S v 1 9 Ver 01 37...

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