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2.0 Setting up the Ozone Controller

2.1 Monitor Assembly

The Series 130 Ozone Controller comes pre-assembled and
ready for use. It is however recommended that the installer
carries out the following:-

Open the plastic enclosure by loosening the four screws and
remove the lid.

Ensure that the sensor head is firmly located into the location
slot in the metal mounting plate and that it is also firmly
located between the plastic inlet and outlet nozzles, which
penetrate through the sides of the enclosure. Should this not
be the case, then follow the instructions for removing and
replacing the sensor head on the following page.

The unit is factory set with the dip switches set to operate in
alarm mode with the alarm set points at 0.100ppm and
0.300ppm. If this is not suitable, follow the instructions for re-
setting these controls on page 8.

Wire up the male end of the M12 cable connector and test the
system.

2.2 Power Requirements

The Series 130 controller is designed to be powered by a 24VDC,
power supply (user supplied). The permissible voltage range is
between 16VDC and 28VDC.
Ensure that the power supply to the unit is sized to account for
the voltage drop across the connecting cable so that it delivers at
least 16VDC(minimum) to the Series 130.
The unit does not have an On/Off switch and is activated when
power is supplied to the unit. Before powering up the unit, ensure
that all the necessary wiring connections are correctly in place.

NOTE: Do not insert or remove the sensor head while power
is being supplied to the unit.

2.3 External Control Wiring

The M12 ‘8-pole’ connector configuration, viewed from the outside of the
enclosure is as shown below. (Note the centre pole is not used)

2.4 Removing and Replacing the Sensor Head

Undo the four lid screws, remove lid and view the interior of the
enclosure as shown above.

Unscrew and remove the inlet & outlet nozzles “A” & “B” as well as
the corresponding lock-nuts “C” & “D”.

Remove the sensor head “E”.

Now replace the sensor head (keyed to fit one way only) and re-
position nozzles “A” & “B”.

Finally, tighten lock-nuts “C” & “D”.

2

3

ON / OFF LED

GND

Volt-free Contacts 1

16-28VDC (in)

Volt-free Contacts 2

Power Signal (5V)

“E”

“A”

“B”

“C”

“D”

Summary of Contents for 130 Series

Page 1: ...atement of Compliance 13 7 3 Warranty 14 7 4 Guidelines on How to Measure Ozone 16 Version 1 1 20 02 10 1 0 Ozone Controller Components Series 130 Ozone Controller The following components are supplied with the Series 130 Ozone Controller Series 130 controller assembly inside an FRP enclosure Ozone sensor head plugged in User guide Wall fixing brackets Eight pole M12 male cable connector Please ch...

Page 2: ...e powered by a 24VDC power supply user supplied The permissible voltage range is between 16VDC and 28VDC Ensure that the power supply to the unit is sized to account for the voltage drop across the connecting cable so that it delivers at least 16VDC minimum to the Series 130 The unit does not have an On Off switch and is activated when power is supplied to the unit Before powering up the unit ensu...

Page 3: ...igh Low conc B1 High Limit Control Alarm B2 Low Limit 3 3 Operating as a Controller Set the mode dip switch B 2 to position off Set the low C and high A control limits dead band by configuring the dip switches as per the dip switch table on page 8 When in control mode relay 1 operates as per the table and diagram below Relay 2 is opposite Controller mode LED Relay and Status Ozone LED Relay 1 Rela...

Page 4: ...re available Ozone LED Relay 1 Relay 2 below low limit GREEN open open between low and high limits ORANGE closed open above high limit RED closed closed Sensor fault RED FLASH open open Settings fault ORANGE FLASH open open LED Color Meaning Controller Mode Green 2 sec flashing Warm up 10 minute cycle Orange Below low setpoint Green Between low and high setpoint Red Above high setpoint Dual Alarm ...

Page 5: ...Volt free contacts Max voltage 28V Max current 150mA Power Requirements 24 VDC Enclosure size see page 10 180mmL x 110 mmW x 90mmD enclosure only 230mmL x 110mmW x 90mmD including nozzles 8 9 High Setpoint Dipswitch Setpoints 1 2 3 4 Low Sensor ppm High Sensor ppm off off off off 0 000 0 000 on off off off 0 020 0 200 off on off off 0 030 0 400 on on off off 0 040 0 600 off off on off 0 050 0 800 ...

Page 6: ...ensor Span calibrate sensor Check calibration of gas generator Move sensor to clean air and check reading upon exposure to known gas concentration Replace refurbish sensor Sensor output noisy Power supply noise Local air flow too high Environmental conditions fluctuating Install regulated power supply Reduce air flow Reduce fluctuations Sensor showing lower than expected reading in the presence of...

Page 7: ...7 2 Statement of Compliance 1 The Aeroqual Series 130 Ozone Monitors comply with EN 55022 1998 2 The Aeroqual Series 130 Ozone Monitors comply with EN 61000 6 1 2001 3 The Aeroqual Series 130 Ozone Controller complies with Part 15 of the FCC Rules Operation is subject to the following two conditions i these devices may not cause harmful interference and ii these devices must accept any interferenc...

Page 8: ...may be via functionally equivalent reconditioned units Replaced faulty parts or components will become the property of Aeroqual 3 This warranty does not cover any failure of the product due to normal wear and tear damage misuse including but not limited to use in any other than the normal and customary manner in accordance with Aeroqual s user guide for use faulty installation calibration and main...

Page 9: ... ozone The controller must not be placed directly in an ozone stream For indoor local area monitoring attach the controller to an inert surface such with the inlet unobstructed For leak detection mount the unit near the ozone equipment Ensure that the controller is protected from excessive water splashing dust vibration excessive heat or cold high concentrations of ozone and excessive swings in hu...

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