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AERMEC RePuro 100, Technical Manual

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AERMEC S.p.A. reserves the right at any moment to make any modifications considered necessary to improve our products and is not obliged to add 

these modifications to machines that have already been fabricated, delivered or are under construction.

Dear Customer,

Thank you for choosing an AERMEC product. This product is the result of many years of experience 

and in-depth research, and it is built using top quality material and advanced technologies.

Moreover, the CE mark guarantees that the appliances fully comply with the requirements of the 

European Directives in terms of safety. The quality levels are constantly monitored, and AERMEC 

products are synonymous with Safety, Quality, and Reliability.

Product data may be subject to modifications deemed necessary for improving the product with-

out obligation to give prior notice.

 

Thank you again.

AERMEC S.p.A

Summary of Contents for RePuro 100

Page 1: ...IREPPY 1404 4238051_01 HEAT RECOVERY UNIT Technical Manual high efficiency ErP 2015 RePuro 100 RePuro 170 RePuro 250 RePuro 350 RePuro 450 RePuro 550 RePuro 650 ...

Page 2: ...t of many years of experience and in depth research and it is built using top quality material and advanced technologies Moreover the CE mark guarantees that the appliances fully comply with the requirements of the European Directives in terms of safety The quality levels are constantly monitored and AERMEC products are synonymous with Safety Quality and Reliability Product data may be subject to ...

Page 3: ...physical principle of ions generation which attract the water molecules of the air creating aggregates called clusters The clusters completely surround the danger ous microparticles of the room and consequentely removing their harmful effects on people This creates a further filtration effect compared to the standard mechanical filters currently available on the market 4 High availability of acces...

Page 4: ...ed standards CEI EN 60335 2 80 CEI EN 60335 2 65 IEC EN 55014 1 IEC EN 55014 2 IEC EN 61000 6 1 IEC EN 61000 6 3 IEC EN 62233 Satisfy the essential requirements of the following directives Electromagnetic compatibility directive 2004 108 EC Low voltage directive LVD 2006 95 EC Bevilacqua 01 04 2014 Commercial Director Luigi Zucchi AERMEC S p A 37040 Bevilacqua VR Italy Via Roma 996 Tel 39 0442 633...

Page 5: ...LIMITS 17 10 PERFORMANCES 18 10 1 Performances RePuro100 18 10 2 Performances RePuro170 20 10 3 Performances RePuro250 22 10 4 Performances RePuro350 24 10 5 Performances RePuro450 26 10 6 Performances RePuro550 28 10 7 Performances RePuro650 30 10 7 Plenum performances PLS350W PLSM350W PLS650W PLSM650W with water coil 32 11 ACCESSORIES 33 11 1 Accessories compatibility table 33 11 2 Accessories d...

Page 6: ...D MINIMISE ANY RISKS BY TAKING APPROPRIATE SAFETY PRECAUTIONS All relevant personnel must be made aware of the procedures and possible risks that may arise at the time of installation of the unit The unit must be installed in such a way as to make easy ordinary main tenance filter cleaning and special maintenance as well as access to the heat exchanger WARNING It is absolutely forbidden the operat...

Page 7: ...on check that the unit has not suffered damage during transport operation of a damaged unit can be dangerous the installation base must be capable of supporting the weight of the unit Note For all future reference and com munication with AERMEC S p A it is necessary to state the serial number 3 1 HANDLING WARNING During the handling phase provide adequate personal protective equip ment PPE Before ...

Page 8: ...ty and the compo nents required to complete installation from inside the unit Place of installation Install the units indoors Precautions must be taken during installation to avoid gas backflow from the gas discharge flue or from other fuel appliances Before installation check the technical spaces required for installation for the set up of the flow and expul sion ducts for draining condensation a...

Page 9: ...y produced from the radioactivity of certain rocks There can be traces in some construction mate rials and in the water Is a carcinogenic substance lung cancer Trichloroethylene Is produced in industrial environments cooling sys tems dry cleaners print works printing ink paints textile printing In internal environments it comes from printers fax and photocopy machines as well as cleaning products ...

Page 10: ...ptoms Upper respiratory related symptoms 52 Cough 50 Hoarseness 44 Asthma already diagnosed 50 Asthma not diagnosed 33 Development of asthma 30 People who live in unhealthy buildings can be subject to asthma and allergies the risk of contracting rare diseases line chron ic rhinitis allergic alveolitis or hypersensi tivity pneumonitis are increased Internal environmental pollution has con sequences...

Page 11: ... Ionisation is normally carried out by the application of high energy to the atoms in the form of electrical potential or radiation An ion ised gas is called plasma The positive and negative ions thus gener ated are supplied to the space transport ed by the treated air flow and attract the water molecules present creating clus ters of molecules As the process continuous these clusters collect arou...

Page 12: ...circuit protection systems on the high voltage of the filter itself Traditional electrostatic filters unlike the Plasmacluster system only operate well in constant operating conditions are physi cally large normally require a pre filter to avoid overloading the filter and frequent maintenance Plasmacluster works mainly on four fronts described here The following show the results on several viruses...

Page 13: ...n Germicidal lamp RePuro can be combined with accessories from the plenum series PLS and PLSM these accessories can be supplied with the germicidal lamp which integrates the ac tion of the Plasmacluster for a better pu rity of air supplied to the room This exclusive device with germicidal lamp with mercury vapour sterilises the air with a microbiological effectiveness of 99 999 inactivating all mi...

Page 14: ...g thermal indoor air quality light and noise which combines aspects of air quality within buildings with energy aspects Having said that the air quality in buildings depend on numerous parameters number of people activities carried out humidity smoke emissionsfromfurnitureandconstructionma terials etc it is an essential fact that ventila tion must be continuous and acceptable that the air renewal ...

Page 15: ...ed with a me chanical ventilation system with efficiency of 50 in which case the EPi becomes 52 928 kWh m2 per year If instead a high efficiency mechanical ven tilation system like RePuro is used this re quirement becomes 40 522kWh m2 per year In the first case aeration of the building is in class B for energy performance for win ter conditioning and the air quality is low In the last case with hi...

Page 16: ...The directive is split into two steps the first in 2013 and a more restrictive one in 2015 In RePuro not only do the fans greater than 125W already respect the 2015 lim its but even those of lower capacity do Certification ErP 2015 ErP 2015 With the implementation of the Kyoto Protocol the European Union has fixed an objective to reduce by 20 energy con sumptions by 20 CO2 emission and to in creas...

Page 17: ...Puro650R RePuro650R With the use of appropriate accessories RePuro is an innovative counter flow heat recovery system which ensures the correct renewal of air to indoor environments Through the use of heat exchangers of high efficiency up to 90 RePuro allows the supply air temperature to be close to the space temperature reducing the en ergy costs normally associated with tra ditional fresh air sy...

Page 18: ...ce temperature is greater than the setpoint Tset ambient and the ex ternal air temperature Ta e is below this value the heat recovery unit achieves the desired condition by supplying the exter nal air without any heat recovery bypass free cooling BYPASS ANTI FREEZE DAMPER Standard for RePuro 450 550 650 In the heat recovery units Repuro 450 550 and 650 there is the bypass anti freeze section This ...

Page 19: ...75 100 150 175 200 Available static pressure Pa 185 210 426 526 310 430 485 Winter recovery efficiency 97 95 7 97 2 96 4 96 2 95 7 95 1 Recovered heating capacity W 492 728 739 977 1463 1697 1928 Winter recovery efficiency 95 92 7 95 3 93 9 93 6 92 7 91 7 Recovered heating capacity W 315 462 475 623 932 1077 1218 Summer recovery efficiency 95 92 7 95 3 93 9 93 6 92 7 91 7 Recovered cooling capacit...

Page 20: ...ssure Available static pressure Extract air Supply air 427 77 242 800 Ø150 Ø150 RePuro100 Supply air fan curves Fan available pressure with standard filter G4 10 PERFORMANCES 10 1 RePuro100 Air flow Pressure Curves with G2 extract air filter and G4 supply air filter standard configuration Air flow Pressure Curves with G2 extract air filter and efficiency class F7 supply air filter accessory FF7170...

Page 21: ... 50 100 150 200 250 300 0 10 20 30 40 50 60 70 80 90 100 Pa m h RePuro100 60dB A 50dB A 56dB A RePuro100 Sound power output at intake opening Air flow Available static pressure Sound power Air flow curve Available static pressure RePuro100 Heat recovery efficiency RePuro100 90 91 92 93 94 95 96 97 98 99 100 0 20 40 60 80 100 m h Air flow Efficienza Recovery efficiency winter EN 308 Extract air 25 ...

Page 22: ...e Available static pressure Available static pressure RePuro170 Supply air fan curves Fan available pressure with standard filter G4 10 2 RePuro170 Air flow Pressure Curves with G2 extract air filter and G4 supply air filter standard configuration Air flow Pressure Curves with G2 extract air filter and efficiency class F7 supply air filter accessory FF7170 Air flow sound power output at intake cur...

Page 23: ... m h 0 50 100 150 200 250 300 350 400 0 20 40 60 80 100 120 140 160 180 Pa 56dB A 60dB A 64dB A 50dB A RePuro170 Sound power output at intake opening Air flow Available static pressure Sound power Air flow curve Available static pressure RePuro170 Heat recovery efficiency m h 84 86 88 90 92 94 96 98 100 0 20 40 60 80 100 120 140 160 180 RePuro170 Recovery efficiency winter EN 308 Extract air 25 C ...

Page 24: ...ailable static pressure RePuro250 Supply air fan curves Fan available pressure with standard filter G4 Ø150 575 72 160 655 520 10 3 RePuro250 Air flow Pressure Curves with G2 extract air filter and G4 supply air filter standard configuration Air flow Pressure Curves with G2 extract air filter and efficiency class F7 supply air filter accessory FF7350 Air flow sound power output at intake curves Ai...

Page 25: ...00 200 300 400 500 600 0 50 100 150 200 250 RePuro250 m h Pa 60dB A 56dB A 50dB A 64dB A RePuro250 Sound power output at intake opening Air flow Available static pressure Sound power Air flow curve Available static pressure RePuro250 Heat recovery efficiency 0 50 100 150 200 250 m h RePuro250 86 88 90 92 94 96 98 100 Air flow Efficienza Recovery efficiency winter EN 308 Extract air 25 C db 27 RH S...

Page 26: ...static pressure Available static pressure RePuro350 Supply air fan curves Fan available pressure with standard filter G4 Ø150 575 72 160 655 520 10 4 RePuro350 Air flow Pressure Curves with G2 extract air filter and G4 supply air filter standard configuration Air flow Pressure Curves with G2 extract air filter and efficiency class F7 supply air filter accessory FF7350 Air flow sound power output a...

Page 27: ...0 300 400 500 600 700 0 50 100 150 200 250 300 350 RePuro350 m h Pa 66dB A 62dB A 57dB A 70dB A RePuro350 Sound power output at intake opening Air flow Available static pressure Sound power Air flow curve Available static pressure RePuro350 Heat recovery efficiency 0 50 100 150 200 250 300 350 m h RePuro350 82 84 86 88 90 92 94 96 98 100 Air flow Efficienza Recovery efficiency winter EN 308 Extrac...

Page 28: ... static pressure Available static pressure RePuro450 Supply air fan curves Fan available pressure with standard filter G4 Ø180 33 750 530 800 72 10 5 RePuro450 Air flow Pressure Curves with G2 extract air filter and G4 supply air filter standard configuration Air flow Pressure Curves with G2 extract air filter and efficiency class F7 supply air filter accessory FF7650 Air flow sound power output a...

Page 29: ...0 150 200 250 300 350 400 450 0 50 100 150 200 250 300 350 400 450 m h RePuro450 Pa 66dB A 62dB A 57dB A 70dB A RePuro450 Sound power output at intake opening Air flow Available static pressure Sound power Air flow curve Available static pressure RePuro450 Heat recovery efficiency 0 50 100 150 200 250 300 350 400 450 m h 82 84 86 88 90 92 94 96 98 100 Air flow Efficienza Recovery efficiency winter...

Page 30: ...pressure Available static pressure Available static pressure RePuro550 Supply air fan curves Fan available pressure with standard filter G4 Ø180 33 750 530 800 72 10 6 RePuro550 Air flow Pressure Curves with G2 extract air filter and G4 supply air filter standard configuration Air flow Pressure Curves with G2 extract air filter and efficiency class F7 supply air filter accessory FF7650 Air flow so...

Page 31: ...500 600 0 50 100 150 200 250 300 350 400 450 500 550 m h RePuro550 Pa 66dB A 62dB A 57dB A 70dB A RePuro550 Sound power output at intake opening Air flow Available static pressure Sound power Air flow curve Available static pressure RePuro550 Heat recovery efficiency 0 50 100 150 200 250 300 350 400 450 500 550 m h RePuro550 80 82 84 86 88 90 92 94 96 98 100 Air flow Efficienza Recovery efficiency...

Page 32: ...r flow Extract air flow Available static pressure Available static pressure Available static pressure RePuro650 Supply air fan curves Fan available pressure with standard filter G4 10 7 RePuro650 Air flow Pressure Curves with G2 extract air filter and G4 supply air filter standard configuration Air flow Pressure Curves with G2 extract air filter and efficiency class F7 supply air filter accessory ...

Page 33: ...00 700 0 50 100 150 200 250 300 350 400 450 500 550 600 650 m h RePuro650 Pa 66dB A 62dB A 57dB A 70dB A RePuro650 Sound power output at intake opening Air flow Available static pressure Sound power Air flow curve Available static pressure RePuro650 Heat recovery efficiency 0 50 100 150 200 250 300 350 400 450 500 550 600 650 RePuro650 m h 78 80 82 84 86 88 90 92 94 96 98 100 Air flow Efficienza R...

Page 34: ...E PLSM650E Electric heater power input W 710 710 Electrical power supply V Hz 230 50 230 50 Plenum performances with germicidal UV lamp Option L PLS350L PLSM350L PLS650L PLSM650L Power absorbed by the UV lamp W 10 10 Electrical power supply V Hz 230 50 230 50 Losses of plenum load with water battery W with water battery and electrical resistance WE with water battery and UV light WL with water bat...

Page 35: ...ermicidal Lamp x x x x PLSM350WE Coil and drain pan option VCH Heater x x x x PLSM350WL Coil and drain pan option VCH Lamp x x x x PLSM350WLE Coil and drain pan option VCH Heater Lamp x x x x PLSM350LE Heater Lamp x x x x PLSM650 Empty x x x PLSM650W Coil and drain pan option VCH x x x PLSM650E Electric Heater x x x PLSM650L Germicidal Lamp x x x PLSM650WE Coil and drain pan option VCH Heater x x ...

Page 36: ...r temperature sensor KSAE is a kit consisting of 1 external air temperature sensor with plastic box for wall mounting The KSAE sensor replaces the standard sensor internal to the unit and permits measuring the actual external air tempera ture and not be affected by the air ducting to the RePuro unit The KSAE sensor is an accessory that has to be connected to the electronic board so all precautions...

Page 37: ...ion of condensation when operating with chilled water The valve is of the on off type and is 230V single phase powered BC10 Condensate drain tray For plenum PLS vertically wall mounted In plastic material allows the collection of condensate that forms during the op eration with chilled water on the hydraulic connections and any three way valve VCHD Two way valve For plenum PLS and PLSM with water ...

Page 38: ...485P2 AER485P1 Circulators maximum of 12 configurable zone circulators Boiler boiler enable for hot water pro duction Heat recovery units up to 3 outputs for heat recovery units programmed accord ing to time clocks and or by measuring the air quality obtained with the VMF VOC accessory Domestic hot water module complete management of the production of domes tic hot water through the control of Div...

Page 39: ...ondensate is collected in an insulated tray provided with 2 drain connections Warning The configuration with water battery must be combined with the water valve accessories of which insulated ver sions are available suitable for operation in cooling systems and which do not require pairing with a tray accessory for the choice of accessories see the accesso ry computability list To enable the opera...

Page 40: ...ption Resistance PLS350WL 150 80 x6 PLSM350WL 150 150 Battery and tray VCH option Lamp PLS350WLE 150 80 x6 PLSM350WLE 150 150 Battery and tray VCH option Resistance Lamp PLS650 180 80 x10 PLSM650 180 180 Empty and without electrical box PLS650W 180 80 x10 PLSM650W 180 180 Battery and tray VCH option PLS650E 180 80 x10 PLSM650E 180 180 Electrical Resistance PLS650L 180 80 x10 PLSM650L 180 180 Germi...

Page 41: ...Puro450 RePuro550 RePuro650 dimension with accessory AVM RePuro250 RePuro350 Ø150 575 72 160 655 520 Ø180 33 750 530 800 72 RePuro100 RePuro170 427 77 242 800 Ø150 Ø150 400 0 400 6 0 0 100 60 400 400 0 6 0 0 100 60 Minimum clearance spaces 12 DIMENSIONS ...

Page 42: ...r and connection for the wired control panel Prepare an adequate condensate drainage system RePuro100 RePuro170 The components for the installation of the RePuro unit are contained within the unit Before commencing with the installation it is necessary to open the panel and recover the material contained within Fit the 4 mounting brackets ...

Page 43: ...tained within the unit Before commencing with the installation it is necessary to open the panel and recover the material contained within The components for the installation of the RePuro unit are contained within the unit Before commencing with the installation it is necessary to open the panel and recover the material contained within ...

Page 44: ...ely carrying the weight of the unit RePuro100 170 To ceiling mount the unit it is necessary to use the 4 mounting brackets supplied loose Warning The unit has to be fixed to the ceiling with 4 expansion plugs not sup plied Installation of the unit fit the 4 mounting brackets determine the exact ceiling location where the unit is to be installed fix the unit to the ceiling with 4 expan sion plugs n...

Page 45: ...use the plate pro vided The unit is provided with the plate located on the rear side Warning the position of the plate during shipment does not correspond to the final installation position see drawings The wall mount plate must be fixed to the wall with 4 expansion plugs not supplied The plate must be installed horizontal check with a spirit level Installation of the unit determine the exact wall...

Page 46: ...oncealed in the floor use the AVM accessory anti vibration feet for installation with the condensate drain trap between the unit and the floor use the SSR accessory brackets with anti vibration The brackets with anti vibration SSR can be placed directly on the floor placed directly on the floor and fixed with 4 expansion plugs not supplied Installation of the unit Apply to the unit the accessories...

Page 47: ...ommon 7 TTL TX RX TTL Connection 8 GND Common 9 Sensor SAE External air temperature sensor 10 SW Water temperature sensor 11 GND Sensor Common 12 SAM Supply air temperature sensor Carry out connections to the terminal block B2 Follow the connections shown in the ta ble 100 170 1 CE Forced fan operation input 2 GND Common 3 CF Remote ON OFF contact NC 4 RS485 A RS485 Connection 5 B RS485 Connection...

Page 48: ...oceed as described in the drawing Mount the 4 connectors to the unit flange and fix with the screws supplied loose Apply the insulating shells to the 4 con nections To identify the position of the ducts refer to the drawings Connect the ducting to the connectors fix the ducting with ties RePuro100 RePuro170 To identify the location of the ducts refer to the drawing Connect the ducting to the conne...

Page 49: ...e for horizontal installation Utilise the lower located condensate drain Seal the connection between the drain tray and the connector with a ring of sili cone as shown in the drawings Install the condensate drain connector on the base of the unit fix with the screw Connect the connector to the conden sate drain system WARNING It is mandatory to pro vide a trap to ensure the correct opera tion of t...

Page 50: ...etailed in the table below RePuro Colour Terminal VMF E4 Brown 1 Green 2 Yellow 3 White 4 Legend A 4 core screened 22AWG type cable for connection B Screen folded over for connection to earth C Plastic terminal with conductor fixed to the metal structure of the RePuro D Cores to connect to the interface terminal of the thermostat board Cable characteristics to use for connection Cable for EIB Bus ...

Page 51: ... 10mm Ø40mm Type 503E Type 503E Type 502E Type 502E Type M20 Type M20 14 2 COMPATIBILITY BETWEEN THE WIRED CONTROL PANEL AND THE ELECTRICAL WALL BOXES The wired control panel can be mounted to various types of electrical wall boxes Several examples are shown below ...

Page 52: ...6 7 PC L N F 10A F 2A RL1 RL2 RL3 RL4 RL5 RL6 RL7 L N N AUX RE MA Y2 Y1 N1 V3 V2 V1 N TR1 M28 M14 M27 C1 M25 M26 M22 CN2 CN1 CN3 L17 M21 M19 M20 M18 M17 M16 M15 M3 F2 F3 1 2 3 4 5 6 1 2 3 4 5 6 8 GI GI MA NE 1 5 mm MA 1 5 mm BL 1 5 mm BL NE NE G V NE 1 5 mm MA 1 5 mm BL 1 5 mm BL BI BL VI GR GR RO GR AR ROS AR VI MA ROS MA 1 5 mm BL 1 5 mm TX RX 5V MODE GND TTL SA BL BL F 3 15A 1 1 MA VE GI BI BL ...

Page 53: ... RO VI ROS VE 1 M DMF MSP 450 550 650 2 1 6 3 10 5 4 9 V 1 G V NE BL GI BL RO BI INV 2 1 6 3 10 5 4 9 2 1 6 3 10 5 4 9 V 1 G V NE BL GI BL RO BI INV 2 1 6 3 10 5 4 9 7 7 8 8 7 7 8 8 VI SW1 F 10A F 2A MSF SA 1 M DMP 450 550 650 TSRE2 CE GND CF A B GND TX RX GND SW COM SAM L N Y N C L U S T E R 1 3 5 6 7 PC L N RL1 RL2 RL3 RL4 RL5 RL6 RL7 L N N AUX RE MA Y2 Y1 N1 V3 V2 V1 N TR1 M28 M14 M27 C1 M25 M2...

Page 54: ...ters is fundamental to maintain a high standard of air quality in the space The synthetic filters mounted in the unit can be cleaned with a jet of compressed air or they can be cleaned in cold water To remove the filters follow these instruc tions remove the inspection panels withdraw the filters carry out filter cleaning refit all components in reverse order Cleaning the condensate tray Dirt can ...

Page 55: ......

Page 56: ...with any modification of technical data AERMEC behält sich das Recht vor jederzeit Veränderungen am Produkt mit eventuell notwendiger Anpassung der relevanten technischen Daten durch zuführen die zur Verbesserung des Selbigen erforderlich sind L Aermec se réserve la faculté d apporter à tout moment toutes les modifi cations estimées nécessaires pour l amélioration du produit avec éventuelle modifi...

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