AERMEC ANK 020 H Installation Manual Download Page 1

Page: 1 / 84

IANKPV.11.11.6755521_01

replaces 6755521_00 dated 10.06

AIR-COOLED REVERSIBLE HEAT PUMP - Technical - Installa on manual

ANK

020-085

H|HP|HA

Aermec

participates in the EUROVENT
Program LCP/A/P/R.
The products of interest can be found on the
website www

eurovent-certification

com

REVERSIBLE HEAT PUMPS

• OUTDOOR UNIT
• HIGH EFFICIENCIES
• PRODUCTION OF HOT WATER UP TO 60 °C

Summary of Contents for ANK 020 H

Page 1: ...E HEAT PUMP Technical Installa on manual ANK 020 085 H HP HA Aermec participates in the EUROVENT Program LCP A P R Theproductsofinterestcanbefoundonthe websitewww eurovent certification com REVERSIBLE HEAT PUMPS OUTDOOR UNIT HIGH EFFICIENCIES PRODUCTION OF HOT WATER UP TO 60 C ...

Page 2: ...s the result of many years of experience and in depth engineering research and it is built using top quality materials and advanced technologies In addition the CE mark guarantees that our appliances fully comply with the requirements of the European Machinery Directive in terms of safety We constantly monitor the quality level and as a result AERMEC prod ucts are synonymous with Safety Quality an...

Page 3: ...or industrial environments EN378 Refrigerating system and heat pumps Safety and environmental requirements UNI EN 12735 UNI EN 14276 Seamless round copper pipes for air conditioning and refrigeration Pressurised equipment for cooling systems and heat pumps Thereby compliant with the essential requirements of the following directives LVD Directive 2006 95 CE Electromagnetic Compatibility Directive ...

Page 4: ...1 Internal and external hydraulic circuit to ANK H standard 66 21 2 Internal and external hydraulic circuit to ANK HP 67 21 3 Internal and external hydraulic circuit to ANK HA 68 22 Example of ANK 50 HP system with dhw produc on with VMF DHW ACCESSORY 69 23 Barycentre and an vibra on mount posi on 70 23 1 Minimum technical spaces mm 70 24 Posi on of hydraulic connec ons 71 24 1 ANK 020 H HP 71 24 ...

Page 5: ... air cooled heat pumps in the ANK range with R410A have been designed and manufactured to satisfy the heating cooling and production of DHW requirements of small to medium utilities in residential or commercial buildings The units are characterised by extremely silent operation and are highly efficient and reliable thanks to the use of exchangers with a large exchange surface and low noise high ef...

Page 6: ...and pump 9 EXECUTION SDgr Standard 10 COILS SDgr Aluminium R Copper S Tinned copper V In painted aluminium copper epoxy powders 11 FIELD OF USE SDgr Temperature of the water produced up to 4 C Z Temperature of the water produced from 4 C to 0 C Y Temperature of the water produced from 0 C to 8 C 12 EVAPORATOR SDgr Standard 13 POWER SUPPLY SDgr 400V 3N 50Hz M 230V 1 50Hz for 020 030 040 045 models ...

Page 7: ... pressure transducer Low pressure transducer Plate exchanger Hydraulic circuit H Versions Water filter Flow switch Safety valve Air vent valve Hydraulic circuit HP Version Water filter Flow switch Safety valve Air vent valve Pump Expansion vessel Hydraulic circuit HA Version Water filter Flow switch Safety valve Air vent valve Pump P Expansion vessel Storage tank ...

Page 8: ...mulo liquido HPS HPT LPT LS KEY CP Compressor HPT High pressure transducer HPS High pressure switch LPT Low pressure transducer VIC Cycle reversing valve CN Finned coil CV One way valve CO Calibrated orifice F Dehydrator filter AL Liquid storage tank TEV Thermostatic valve BHE Plate exchanger V Fan s OUT IN CP AL VIC CN ...

Page 9: ...f humidity in the cooling circuit LIQUID SEPARATOR Positioned in the intake line it protects the compressor from any liquid return 5 2 STRUCTURE AND FANS STRUCTURE Support structure made of hot dipped galvanised steel sheets painted with polyester powders built to guarantee easy accessibility for service and maintenance FAN UNIT Fi ed with accident protec on protec ve mesh and made up from 6 pole ...

Page 10: ...gent defros ng for pressure reduc on op misa on of the defros ng cycles in order to prevent useless defros ng and to increase the eﬃciency in hea ng mode Set point compensa on with external temperature with external air probe accessory reduces energy consump on Condensa on check based on the pressure rather than on temperature for absolute stability with DCPX fan revs adjuster accessory Inverse co...

Page 11: ... The maximum installation distance admitted is 150 m with 7 pole cable plus minimum section shield ing of 0 5 mm VMF CRP It is the additional module for the management of the area pumps up to 4 for every expansion or to control the switch on off of a boiler and up to 3 heat recovery units simultaneously VMF VOC It is a probe that detects the quality of the air used to activate the heat recovery un...

Page 12: ...re HP HA 55 0 63 0 51 0 74 3 65 7 56 2 Air flow rate ALL m3 h 3500 8000 8000 7500 7500 7500 Sound pressure ALL dB A 37 0 39 5 39 5 39 5 39 5 39 5 Sound power ALL 68 0 70 5 70 5 70 5 70 5 70 5 A 2 W 35 ANK020 ANK030 ANK040 ANK045 ANK050 ANK085 Hea ng capacity H kW 6 260 8 179 9 764 11 239 11 556 13 300 HP HA 6 048 8 045 9 610 11 021 11 330 12 568 Input power H 1 870 2 545 3 074 3 378 3 550 4 110 HP...

Page 13: ... H W W 3 455 3 130 3 133 3 261 3 360 3 408 HP HA 3 262 2 416 3 075 3 144 3 238 3 255 Water flow rate ALLES l h 1470 1840 2260 2550 2800 3222 Pressure drops H kPa 28 16 24 18 22 27 Useful head pressure HP HA 55 0 63 0 51 0 74 3 65 7 56 2 Air flow rate ALLES m3 h 3500 8000 8000 7500 7500 7500 Sound pressure ALLES dB A 37 0 39 5 39 5 39 5 39 5 39 5 Sound power ALLES 68 0 70 5 70 5 70 5 70 5 70 5 A 2 ...

Page 14: ...3 665 4 473 5 223 5 435 6 146 COP H W W 2 661 2 437 2 401 2 458 2 651 2 625 HP HA 2 456 2 348 2 358 2 340 2 530 2 526 Water flow rate ALLES l h 1470 1840 2260 2550 2800 3222 Pressure drops H kPa 28 16 24 18 22 27 Useful head pressure HP HA 55 0 63 0 51 0 74 3 65 7 56 2 Air flow rate ALLES m3 h 3500 8000 8000 7500 7500 7500 Sound pressure ALLES dB A 37 0 39 5 39 5 39 5 39 5 39 5 Sound power ALLES 6...

Page 15: ... 5 1 5 1 5 1 5 PUMP Input power kW 0 16 0 17 0 18 0 31 0 33 0 34 Input current A 0 83 0 88 0 90 1 55 1 65 1 70 SAFETY VALVE n calibra on n bar 1 6 1 6 1 6 1 6 1 6 1 6 DIMENSIONS Height mm 1028 1281 1281 1281 1281 1281 Width H HP mm 1000 1000 1000 1000 1000 1000 HA mm 1358 1450 1450 1450 1450 1450 Depth mm 400 450 450 450 450 450 Weight H kg 118 149 152 165 172 174 HP kg 123 154 157 175 182 184 HA ...

Page 16: ...h 1190 1420 1660 2040 400V 3N 50Hz l h 1180 1420 1820 2020 2270 2700 Exchanger piping pressure drops H 230V 1 50Hz kPa 15 8 12 11 400V 3N 50Hz kPa 15 8 14 11 15 20 Filter pressure drops H kPa 1 5 1 5 2 3 4 5 Useful head pressure HP HA 230 1 50Hz kPa 68 0 74 0 68 0 86 0 400V 3N 50Hz kPa 68 0 74 0 63 0 86 0 79 0 71 0 ENERGY INDEX COP H 230V 1 50Hz W W 3 14 3 23 3 14 3 48 400V 3N 50Hz W W 3 19 3 23 3...

Page 17: ...W 2 45 2 95 3 73 4 18 4 56 5 50 HP HA 230 1 50Hz kW 2 51 3 00 3 43 4 08 400V 3N 50Hz kW 2 48 3 00 3 76 4 27 4 66 5 59 Water flow rate H 230V 1 50Hz l h 1620 1940 2280 2800 400V 3N 50Hz l h 1610 1940 2500 2760 3110 3690 HP HA 230 1 50Hz l h 1650 1970 2300 2840 400V 3N 50Hz l h 1630 1970 2520 2800 3150 3730 Exchanger piping pressure drops H 230V 1 50Hz kPa 28 0 15 0 22 0 20 0 400V 3N 50Hz kPa 28 0 1...

Page 18: ...7 0 18 0 31 0 33 0 34 Input current A 0 83 0 88 0 90 1 55 1 65 1 70 SAFETY VALVE Safety valve n bar 1 6 1 6 1 6 1 6 1 6 1 6 AXIAL FANS Quantity ALL n 1 2 2 2 2 2 Air flow rate in cooling mode ALL m3 h 3500 8000 8000 7500 7500 7500 Input current ALL A 0 66 1 32 1 32 1 32 1 32 1 32 Input power ALL kW 0 15 0 3 0 3 0 3 0 3 0 3 SOUND DATA Sound pressure dB A 37 39 5 39 5 39 5 39 5 39 5 Sound power dB A...

Page 19: ... C Functioning Functioning with glycoled with glycoled water water Functioning Functioning with DCPX accessory with DCPX accessory glycoled water glycoled water 9 1 OPERATING LIMITS IN COOLING MODE GRAPHICS 9 2 OPERATING LIMITS IN HEATING MODE GRAPHICS REFRIGERANT SIDE High pressure side Low pressure side Maximum pressure allowed bar 22 16 5 Maximum temperature allowed C 125 55 Minimum temperature...

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Page 56: ...3 16 4 65 15 51 3 19 4 86 16 79 3 23 5 20 19 09 3 31 5 77 20 62 3 36 6 14 20 8 93 3 04 2 94 10 30 3 09 3 33 12 42 3 17 3 92 14 46 3 23 4 48 15 28 3 26 4 69 16 56 3 31 5 00 18 86 3 38 5 58 20 39 3 44 5 93 22 8 70 3 14 2 77 10 06 3 19 3 15 12 18 3 26 3 74 14 22 3 33 4 27 15 04 3 36 4 48 16 32 3 40 4 80 18 62 3 48 5 35 20 15 3 53 5 71 24 8 44 3 26 2 59 9 81 3 31 2 96 11 93 3 38 3 53 13 97 3 45 4 05 1...

Page 57: ...9 3 27 4 55 15 73 3 30 4 77 17 02 3 34 5 10 19 35 3 43 5 64 20 91 3 48 6 01 20 9 06 3 15 2 88 10 44 3 20 3 26 12 59 3 27 3 85 14 66 3 35 4 38 15 50 3 38 4 59 16 79 3 42 4 91 19 12 3 50 5 46 20 68 3 56 5 81 22 8 82 3 25 2 71 10 20 3 30 3 09 12 35 3 37 3 66 14 42 3 45 4 18 15 25 3 48 4 38 16 54 3 52 4 70 18 88 3 60 5 24 20 43 3 66 5 58 24 8 56 3 37 2 54 9 95 3 42 2 91 12 09 3 50 3 45 14 16 3 57 3 97...

Page 58: ... 4 59 18 41 3 84 4 79 19 93 3 89 5 12 22 66 3 98 5 69 24 48 4 05 6 04 20 10 61 3 66 2 90 12 23 3 72 3 29 14 75 3 81 3 87 17 17 3 89 4 41 18 14 3 92 4 63 19 66 3 98 4 94 22 39 4 07 5 50 24 21 4 13 5 86 22 10 32 3 78 2 73 11 95 3 84 3 11 14 46 3 92 3 69 16 88 4 01 4 21 17 86 4 04 4 42 19 37 4 09 4 74 22 10 4 19 5 27 23 93 4 25 5 63 24 10 02 3 92 2 56 11 65 3 98 2 93 14 16 4 06 3 49 16 58 4 15 4 00 1...

Page 59: ...73 3 74 4 21 18 18 3 82 4 76 19 17 3 85 4 98 20 70 3 91 5 29 23 47 4 00 5 87 25 32 4 07 6 22 16 11 28 3 61 3 12 12 92 3 67 3 52 15 47 3 76 4 11 17 92 3 84 4 67 18 92 3 87 4 89 20 45 3 93 5 20 23 22 4 02 5 78 25 06 4 09 6 13 18 11 02 3 66 3 01 12 66 3 72 3 40 15 21 3 81 3 99 17 66 3 90 4 53 18 65 3 93 4 75 20 19 3 98 5 07 22 95 4 08 5 63 24 80 4 15 5 98 20 10 74 3 75 2 86 12 39 3 81 3 25 14 94 3 90...

Page 60: ...EXCHANGER PRESSURE DROPS 12 2 FILTER PRESSURE DROPS 12 3 USEFUL HEADS TO THE SYSTEM Water flow rate l h Water flow rate l h Water flow rate l h CORRECTION FACTORS TABLE Average water temperature 10 13 18 23 28 33 38 43 48 53 58 Multiplicative coefficient 1 07 1 06 1 05 1 04 1 03 1 02 1 01 1 00 0 99 0 98 0 97 Inlet water temperature 40 C Condenser outlet water temperature 45 C Average water tempera...

Page 61: ...s on while the glycol percentage value recommended to produce desired water temperature is on the lower axis If you wish to calculate the percentage of glycol on the basis of the temperature of the water pro duced enter from the right axis and on reaching the curve draw a ver cal line which in turn will intercept all the other curves the points obtained from the upper curves represent the coeﬃcien...

Page 62: ...KEY 1 Check that highest installation is not high er than 55 metres 2 Ensure that lowest installation can with stand global pressure in that position 15 MINIMUM WATER CONTENT ANK 020 030 040 045 050 085 Number of compressors n 1 1 1 1 1 1 Recommended minimum water content l kW 10 10 10 10 10 10 ATTENTION It is recommended to design systems with high water content minimum recommended values shown i...

Page 63: ...5 11 MANUAL RESET HIGH PRESSURE SWITCH bar 42 42 42 42 42 42 LOW PRESSURE TRANSDUCER bar 2 2 2 2 2 2 HIGH PRESSURE TRANSDUCER bar 40 40 40 40 40 40 AUX PUMP MAGNET CIRCUIT BREAKERS 230V 1 50Hz A 16 20 25 25 400V 3N 50Hz A 5 5 6 5 8 9 5 10 5 11 ANK Total sound levels Octave band Hz Pow dB A Pressure 125 250 500 1000 2000 4000 8000 dB A 10 m dB A 1 m Sound potential for band central frequency dB ANK...

Page 64: ... domestic hot water DHW and must be used compatibility with their technical features Any contractual or extracontractual liability of the Company is excluded for injury damage to persons animals or objects owing to installation regulation and mainte nance errors or improper use All uses not expressly indicated in this manual are prohibited 18 1 PRESERVATION OF THE DOCUMENTA TION 1 The instructions...

Page 65: ...verify the li ing capacity of the machines used respec ng the indica ons given on the packaging To handle the machine ANK 020 085 on horizontal surfaces use fork li trucks or similar in the most appropriate manner paying a en on to the distribu on of the unit weight Posi on the unit in the place indicated by the customer placing a rubber covering between the base and the support min thickness 10 m...

Page 66: ...e to the heat exchanger must always be constant ATTENTION Wash the system thoroughly before connecting the unit This cleaning operation will eliminate any residues such as welding drips scale rust or other impurities from the piping These substances can also deposit inside and cause appliance malfunctioning The con nection piping must be adequately supported so that its weight is not borne by the ...

Page 67: ... practice and in compliance with the Standard in force in the country of destination ATTENTION The hydraulic connection pipes to the appliance must be suitably di mensioned for the effective water flow rate requested by the system when running The water flow rate to the heat exchanger must always be constant ATTENTION Wash the system thoroughly before connecting the unit This cleaning operation wi...

Page 68: ... of practice and in compliance with the Standard in force in the country of destination ATTENTION The hydraulic connection pipes to the appliance must be suitably di mensioned for the effective water flow rate requested by the system when running The water flow rate to the heat exchanger must always be constant ATTENTION Wash the system thoroughly before connecting the unit This cleaning operation...

Page 69: ...lectrical resistance for DHW storage tank not supplied anti legionella cycle management 5 RS 485 MOD BUS interface MODU 485A ACCESSORY 6 DHW storage tank not supplied 7 Electrical resistance BSKW ACCESSORY 8 System storage tank not supplied 22 EXAMPLE OF ANK 50 HP SYSTEM WITH DHW PRODUCTION with VMF DHW ACCESSORY M 8 1 2 3 4 5 6 7 9 For further information regarding the VMF system refer to the doc...

Page 70: ... 0 15 9 VT9 ANK045 H 165 204 362 34 9 28 9 19 8 16 4 VT9 ANK045 HP 175 203 352 35 6 29 2 19 3 15 9 VT9 ANK050 H 172 204 362 34 9 28 9 19 8 16 4 VT9 ANK050 HP 182 203 352 35 6 29 2 19 3 15 9 VT9 ANK085 H 174 204 362 34 9 28 9 19 8 16 4 VT9 ANK085 HP 184 203 352 35 6 29 2 19 3 15 9 VT9 ANK020 HA 160 192 594 9 5 9 0 24 2 23 0 17 6 16 7 VT15A ANK030 HA 211 217 633 12 0 11 7 22 6 22 0 16 1 15 6 VT15A A...

Page 71: ... 6755530_03 9 2011 ANK 025 085H Output Input TAB 19 24 POSITION OF HYDRAULIC CONNECTIONS 24 1 ANK 020 H HP 24 2 ANK 030 040 045 050 085 H HP Output Input ANTI VIBRATION MOUNT POSITIONS ANTI VIBRATION MOUNT POSITIONS ...

Page 72: ...110 205 110 411 411 297 297 360 35 5 866 421 456 507 1450 1281 205 110 503 503 389 389 360 46 841 569 205 110 1 1 4 outlet 1 1 4 outlet 1 1 4 inlet 1 1 4 inlet 24 3 ANK 020 HA 24 4 ANK 030 040 045 050 085 HA ANTI VIBRATION MOUNT POSITIONS ANTI VIBRATION MOUNT POSITIONS ...

Page 73: ...the holes in the lower part of the frame work for the main electric power supply cable and the cables of the other external connec ons under the responsibility of the installer 4 It is prohibited to access posi ons not specifi cally envisioned in this manual with electric cables All the electrical opera ons must be carried out bySTAFF IN POSSESSION OF THE NECES SARY QUALIFICATIONS BY LAW suitably ...

Page 74: ...d that the unit has been duly con nected to earth 5 That all the electrical connec ons have been made correctly and all the clamps adequately ghtened 26 2 2 THE FOLLOWING OPERATIONS ARE TO BE CARRIED OUT WHEN THE UNIT IS LIVE 1 Supply power to the unit by turning the master switch to the ON position The display will switch on a few seconds after voltage has been sup plied check that the operating ...

Page 75: ...ist using the key and conform the password 000 using the same key Use the arrow keys to display the STA parameter 0 index of the menu select it using the key and set it using the arrow keys on the desired value VALUE 0 operating in cooling mode VALUE 1 operating in heat ing mode Confirm the selection using the key and exit the menu using the key 26 6 SEASON CHANGEOVER FROM PR3 ACCESSORY If in poss...

Page 76: ...he plate heat exchanger due to the water it contains freezing on reaching a water temperature value below the minimum an freeze set of 3 C the unit will be switched oﬀ immediately and the rela ve alarm is given The unit can only re start a er manual reset and the an freeze probe measures a water temperature over 4 C 12 With the unit oﬀ and with water temperature below 4 C the heat exchanger an fre...

Page 77: ...le to eliminate or reduce oxidation 29 EXTRAORDINARY MAINTENANCE the ANKs are filled with R410A gas and are inspected at the factory Under normal conditions they do not require Technical Assistance related to control of refrig erant gas Through time gas leakage may be generated causing refrigerant to escape and discharge the circuit causing appliance malfunctioning In these cases the refrigerant l...

Page 78: ...StC index 3 USER menu with the value of 55 C 2 Is the remote panel accessory installed PR3 Not installed Go to question 3 Installed Set the PAN parameter index 9 INSTALLER menu with the appropriate value Value 1 Season control piloted from the circuit board ON OFF control enabled from PR3 Value 2 Season control enabled from PR3 ON OFF control from panel on machine Value 3 Season control enabled fr...

Page 79: ...re switch malfunctioning Replace the component Circuit breaker protection intervention Check power supply voltage and calibration Check electric isolation of the windings Compressor high discharge pressure High external air temperature High utility inlet water temperature Check the operational limits using the graphics Insufficient air flow Insufficient water flow Check 1 Fan operation 2 Cleanline...

Page 80: ...er 4 Thermostatic valve 5 Liquid separator 6 Dehydrator filter 7 Liquid storage tank 8 Finned exchanger 9 One way valves 10 Water filter 11 Pump 12 Expansion vessel 13 System storage tank 14 Cut off vent valve 15 200 W resistance 16 Water drain 17 MODU_CONTROL interface 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 17 ...

Page 81: ...81 Aermec code 6755530_03 9 2011 ANK 025 085H ...

Page 82: ...82 Aermec code 6755530_03 9 2011 ANK 025 085H ...

Page 83: ...83 Aermec code 6755530_03 9 2011 ANK 025 085H ...

Page 84: ...ot binding Aermec reserves the right to make all modifications deemed neces sary for improving the product at any time AERMEC S p A 37040 Bevilacqua VR Italy Via Roma 996 Tel 39 0442 633111 Telefax 0442 93730 39 0442 93566 www aermec com info aermec com ...

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