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Operator’s Manual

GTWY SERIES 8

Pre-operation Inspection

□ Electrical components, wiring and electrical cables
□ Hydraulic power unit, hoses, fittings and cylinder
□ Platform entry mid-rail
□ Sequencing cables and pulleys
□ Lifting chains and idler wheels
□ Nuts, bolts and other fasteners
□ Mast columns
□ Breather cap
□ Outriggers, leveling jacks and footpads Check
entire machine for:
□ Dents or damage
□ Corrosion or oxidation
□ Cracks in welds or structural components
□ Be sure that all structural and other critical
components are present and all associated

Observe and Obey:

Only routine maintenance items specified in this

manual shall be performed by the operator.

Scheduled maintenance inspections shall be

completed by qualified service technicians, according
to the manufacturer's specifications and the
requirements specified in the responsibilities manual.

Maintenance Symbols Legend

The following symbols have been used

in this manual to help communicate the intent of the
instructions. When one or more of the symbols appear
at the beginning of a maintenance procedure, it
conveys the meaning below.

Indicates that tools will be required to perform
this procedure.

Indicates that new parts will be required to

perform this procedure.

Check the Battery - DC Models

Proper battery condition is essential to good machine
performance and safe operation. Improper fluid levels
or damaged cables and connections can result
in component damage and hazardous conditions.

Electrocution hazard. Contact with hot or

live circuits could result in death or serious injury.
Remove all rings, watches and other jewelry.

Bodily injury hazard.

Batteries contain acid. Avoid spilling or contacting
battery acid. Neutralize battery acid spills with baking
soda and water.

Perform this test after fully charging the

battery. 1 Put on protective clothing and eye wear.
2 Remove the battery vent caps.
3 Check the battery acid level. If needed, replenish
with distilled water to the bottom of the battery fill tube.
Do not overfill.
4 Install the vent caps.

Summary of Contents for GTWY Series

Page 1: ...AERIAL WORK PLATFORM OPERATOR S MANUAL with Maintenance Information GTWY Series Original Instructions...

Page 2: ...d be considered a permanent part of your machine and should remain with the machine at all times Contents Page Safety Rules 1 Controls 5 Illustration 6 Pre operation Inspection 7 Maintenance 9 Functio...

Page 3: ...ructions and safety rules safety and operator s manuals and machine decals You read understand and obey employer s safety rules and worksite regulations You read understand and obey all applicable gov...

Page 4: ...o the machine by raising or lowering a fixed or overhanging load Do not push off or pull toward any object outside the platform Maximum allowable side force 200N Do not operate the machine near drop o...

Page 5: ...er the platform entry mid rail before operating Collision Hazards Operators must comply with employer job site and governmental rules regarding the use of personal protective equipment Check the work...

Page 6: ...Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Do not use the mac...

Page 7: ...5 Ground Controls Power Switch Emergency Stop button Up down button Fuse Power light Outrigger interlock Light Platform Controls Emergency Stop button Control activate button Up down button AC power p...

Page 8: ...r socket 3 Outrigger with leveling jack Platform Platform entry mid rail Ground controls Circuit breaker Mast Lifting eye Microswitch handle Outriggers storage bracket 13 manual lowering valve retaini...

Page 9: ...rmed by the operator Refer to the list following and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and remov...

Page 10: ...sed in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that too...

Page 11: ...s that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Do Not Operate Unless You learn and practice the principles of sa...

Page 12: ...t the corresponding light is on 8 Repeat this procedure for each of the remaining outriggers 9 Use the bubble level and adjust the leveling jacks until the machine base is level 10 Push in the up down...

Page 13: ...nual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace Know and understand the work place 21 Raise the platf...

Page 14: ...rkplace 5 There must be at least 1 safety supervisor next to the machine when it works to supervise the operation and make sure no hazard to the machine and operator 6 Only use the machine as it was i...

Page 15: ...all four interlock display lights at the ground controls are on and all four outriggers are in firm contact with the ground 8 Use the bubble level to make sure the machine is level Note If adjustment...

Page 16: ...the platform controls and the ground controls 2 Remove the key to secure from unauthorized use Turn off the circuit breaker and the power light is out Cut out the power and fixed the cable 4 Select a...

Page 17: ...and loading surfaces are sufficient to support the machine weight See the serial label for the machine weight Some pick up truck tailgates are not strong enough to support the weight of the machine a...

Page 18: ...ck position a stop bracket b loading pivot All models without tilt back frame a stop bracket b loading pivot All models with tilt back frame 1 Hook the loading pivot to the stop bracket 2 Position the...

Page 19: ...m in the storage sockets 4 Inspect the entire machine for loose or unsecured items 5 Connect the cable to the winching point located at the rear of the base 6 Carefully winch the machine onto the truc...

Page 20: ...t tilt the machine back unless the area is clear of personnel and obstructions Do not stand behind or under the tilt back frame when raising or lowering it Tilt back Frame The GTWY Series has a tilt b...

Page 21: ...behind the machine and under the tilt back frame is clear of personnel and obstructions 2 Fully lower the platform 3 Remove the outriggers from the base and place them in the storage sockets The tilt...

Page 22: ...e retaining pin Returning the Machine to Standing Position 1 Be sure the area below the machine base and T handle is clear of personnel and obstructions 2 Slide out the T handle until the lock pin sna...

Page 23: ...Label Lifting eye 1 GTWY4 12 Label Upper control box 1 9213051 Label Machine information 1 9422015 Notion Pre operating Instruction 1 GTWY4 16 Notion Outrigger Adjustment 4 Item Part No Description Q...

Page 24: ...Operator s Manual GTWY SERIES 22 Decals...

Page 25: ...Operator s Manual GTWY SERIES 23 Hydraulic Schematic...

Page 26: ...Operator s Manual GTWY SERIES 24 Electric Schematic...

Page 27: ...ge 1700mm 1700mm 1700mm 1700mm 1700mm 1700mm 1900mm 1700mm 2300mm 2100mm Voltage 220V 110V 220V 110V 220V 110V 220V 110V 220V 110V Phase Single Single Single Single Single Hertz 50HZ 60HZ 50HZ 60HZ 50...

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