AEM Dryflow Installation Instructions And Technical Manual Download Page 2

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PARTS LIST

Description

Qty.

Part Number

Element Parts Kit 2.75 X 5" Dry Ele.

21-202DK

Lower Pipe

2-552

Upper Pipe

2-553

Hose, Silicone 2.75x3" Blk.

5-275

Hose, Hump 2.75/2.75x3.00"

5-575

Hose; 1/2"ID X 12"L

5-5012

Mount, Rubber 5/8" X 6mm

1228598

Grommet, 1/2"

784634

Zip Tie,8" Tree Push-Mnt.

1-127

Spacer, 1.00 OD X .250 ID X .6

2-647

Neoprene, 1/16" X 6" X 1" Adhes.

8-121-1

Bolt, Hex M6-1 X 35mm

1-2002

Washer; 1"D X 1/4 Hole Fender

08160

Nut, M6 Hex Serrated

444.460.04

1/2" Bnd. Hose Clamp, 2.31-3.25"

9444

Hose Clamp, 3/4"

4093-5

1/2" Bnd. Hose Clamp,2.56"-3.50"

9448

Summary of Contents for Dryflow

Page 1: ... 2000 2002 PONTIAC Sunfire L4 2 2L Manual trans Requires 20 455 C A R B E O D 670 6 The installation of this AEM intake system on manual transmission model year vehicles will also require the installation of the AEM clutch reservoir bracket part 20 445 The clutch reservoir bracket is necessary as it is needed to properly support the clutch fluid reservoir NOTE Legal in California only for racing v...

Page 2: ... 575 Hose 1 2 ID X 12 L 1 5 5012 Mount Rubber 5 8 X 6mm 1 1228598 Grommet 1 2 1 784634 Zip Tie 8 Tree Push Mnt 2 1 127 Spacer 1 00 OD X 250 ID X 6 1 2 647 Neoprene 1 16 X 6 X 1 Adhes 1 8 121 1 Bolt Hex M6 1 X 35mm 1 1 2002 Washer 1 D X 1 4 Hole Fender 4 08160 Nut M6 Hex Serrated 3 444 460 04 1 2 Bnd Hose Clamp 2 31 3 25 4 9444 Hose Clamp 3 4 2 4093 5 1 2 Bnd Hose Clamp 2 56 3 50 1 9448 ...

Page 3: ...nty 1 Preparing Vehicle a Make sure vehicle is parked on level surface b Set parking brake c If engine has run in the past two hours let it cool down d Disconnect negative battery terminal e Raise the front of the vehicle with a jack Refer to your owner s manual for proper jack and jack stand placement to properly support vehicle Support your vehicle using properly rated jack stands before wheel r...

Page 4: ... Remove bolt Release the breather hose from the valve cover e Loosen the hose clamp at the throttle body f Gently pull the inlet air temperature IAT sensor from the inlet pipe Remove the upper air box from the vehicle NOTE Do not pull by wires ...

Page 5: ... two wire clips on the air box i Remove the plastic clip that secures the fuse block j If equipped with a manual transmission remove the clutch fluid reservoir from the air box Secure it to the firewall with AEM part 20 445 sold separately Remove the air box from the vehicle ...

Page 6: ...le k Remove the left fender liner to expose the lower air box washer bottle assembly m Unplug the washer motor Pull the washer fluid hose off of the motor and drain the fluid into a clean suitable container n Remove the bolt that secures the washer bottle to the fender ...

Page 7: ...was taken through the front grill q Remove the washer bottle from the vehicle Loosen the bolt connecting the bottle to the lower air box r Loosen the positive lead on the fuse block Rotate it as shown Tighten the lead o Remove the lower bolt near the front of the washer bottle ...

Page 8: ...ell c Install spacer as shown Install the lower pipe in the engine bay Center the pipe in the hole in the fender and tighten the nut on the spacer Mark pipe here And here e Reinstall the washer bottle without the lower air box Reattach the washer fluid hose and plug in the washer motor d Mark the pipe approximately above and below the hole in the fender Remove the pipe and apply the adhesive neopr...

Page 9: ...r mount to the tab near the washer bottle filler neck using the supplied washer and lock nut h Install the hump hose to the throttle body as shown Cruise control only i Install the supplied grommet in the hole on the upper pipe Insert the zip tie into the hole on the upper pipe bracket use two zip ties if the car has cruise control ...

Page 10: ...to the upper pipe with the zip tie s installed earlier Cut off excess material l Insert the IAT sensor through the grommet in the upper pipe Do not push the grommet into the pipe m Install the supplied breather hose between the valve cover and intake pipe Secure it with the supplied hose clamps ...

Page 11: ...he vehicle Tighten the rubber mount all bolts and hose clamps e Check for proper hood clearance Re adjust pipes if necessary and re tighten them f Inspect the engine bay for any loose tools and check that all fasteners that were moved or removed are properly tightened g Reconnect battery terminals and start engine Let the vehicle idle for 3 minutes Perform a final inspection before driving the veh...

Page 12: ...ng more often We recommend that you visually inspect your filter once every 25 000 miles to determine if the screen is still visible When the screen is no longer visible some place on the filter element it is time to clean it To clean purchase our Synthetic air filter cleaner part number 99 0624 and follow the easy instructions b Use window cleaner to clean your powder coated AEM intake tube NOTE ...

Page 13: ...r consequential damages or cost incurred due to the failure of this product Warranty claims to AEM must be transportation prepaid and accompanied with dated proof of purchase This warranty applies only to the original purchaser of product and is nontransferable Improper use or installation use for racing accident abuse unauthorized repairs or alterations voids this warranty AEM disclaims any liabi...

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