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Introduction
Congratulations on your purchase of the AEM Water/Methanol Injection Kit. This document will
help guide you through the setup and installation process. Please take the time to review its
contents prior to installation. Pay especially close attention to any
bolded
text, as it indicates an
important note, or step in the process.
Before beginning installation of electronic components please disconnect the ground side of the
battery. This is for your safety.
Specifications
1 Gallon tank with integral level sensor
200 PSI injection pump
Progressive pump controller
with “Boost Safe” feature
High amperage pump driver with over-current, over-voltage and under-voltage protection
Error protection output with over-current, over-voltage and over-temperature protection
Two system status LED indicators; shows pump duty cycle and system errors
Pump open and short detection and indication; works even if the pump is off
Test button that manually triggers pump
Two dial pump speed control
Hardware Kit:
35-4512HW
Quantity
Description
Part #
36 in
3/8" High Temp Wire Wrap
8-169
6 in
Edge Protector
8-111-E
1
1/8” Tee Fitting
35-2147
10
6” Zip Tie
8-113-E
4
Bolt, Hex Head, 5/16-18 x 1.25”
1-2115
4
Bolt, Hex Head, 8-32 x 1.5”
1-2116
8
Screw, Pan Head #8 x 1.0"
1-3048
4
Screw, Pan Head #6 x 0.5"
1-3049
4
Nut, Nylock, 5/16-18
1-3055
4
Nut, Nylock, 8-32
1-2537
12
Washer, #8 x 3/4"
1-3051
4
Washer, #8 x 7/16"
1-3050
4
Washer, 5/16
1-3031-E
4
Washer, Fender, 5/16
1-3054
1
5mm Cockpit LED
35-4505
2
Butt Connector, 14-16 AWG (blue)
8-360
9
Butt Connector, 18-22 AWG (red)
8-361
4
Ring Terminal, 14-16 AWD (blue)
8-354
1
1/4" Hose Routing Strip
35-4500-20
Parts List:
Quantity
Description
Part #
20 ft
High Pressure ¼” Nylon Hose
35-4500-20
1
1 Gallon Tank With Integral Fluid
Level Sensor
10”h x 8.5”w x 4.25”d
35-4542
1
200 PSI Pump With Integral Fittings
5843-2S0D-
B744AM
1
Progressive Injection Module
35-4551
1
12 ft Wiring Harness
35-3451
Injector Nozzle Kit:
35-4546
Quantity
Description
Part #
1
Jet, Medium (500 cc/min)
35-4514-02
1
Jet, Small (250 cc/min)
35-4514-04
1
Jet, Large (1000 cc/min)
35-4514-05
1
Nylon Washer
35-4517
1
Injector Body
35-4515-2
1
H2O Nozzle
35-4545
