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Adveco EB0025, Product Manual

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Installation

, 

Operation

 and 

M

aintenance 

Manual

PRODUCT MANUAL 

T R 5 0 0 0 1 0

EB00

25/EB00

2

8

/EB0030

 

Control Panels with Automatic Changeover, SMS and HR

P R A C T I C A L ,   E F F I C I E N T   &   S U S T A I N A B L E 
B U I L D I N G   S E R V I C E S   S O L U T I O N S

Summary of Contents for EB0025

Page 1: ...intenance Manual PRODUCT MANUAL T R 5 0 0 0 1 0 EB0025 EB0028 EB0030 Control Panels with Automatic Changeover SMS and HR P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R...

Page 2: ...B0028 or EB0030 control panel should be stored in a safe place prior to installation to prevent damage Copyright 2016 Adveco Limited All rights reserved No part of this publication may be copied repro...

Page 3: ...n 3 58 27 57 EB0025 EB0028 EB0030 Control Panel Installation and maintenance manual EB0025 1 Technical Details 2 Wiring Diagram 3 Troubleshooting Maintenance Instructions Components Terminology 41 42...

Page 4: ...orting a fridge freezer heat recovery process with additional electric immersion heater backup Adveco EB0028 Control Panel The EB0028 control panel includes an electric to electric changeover function...

Page 5: ...reception Basement installations may require a remote antenna not included The control panel should be mounted at an accessible height on a wall adjacent to the water heater The wall should be strong...

Page 6: ...h component The terminals within the control panel are of sufficient size to accommodate the largest cables that may be required All cables must have correctly sized ferrules on the ends A double ferr...

Page 7: ...ower to the system Warning 400V 3ph power will now be live within the panel Exercise suitable caution Confirm that the lead heat source is still operational Simulate a fault within the lead heat sourc...

Page 8: ...upport and heat recovery options E0012 GSM modem for automatic SMS or email notification of faults Included Parts EB0029 9kW electric immersion heater assembly for use with BFC and SGS 30 60 water hea...

Page 9: ...Copyright 9 EB0025 EB0028 EB0030 Control Panel Installation and maintenance manual EB0025 2 Wiring Diagrams...

Page 10: ...B0028 EB0030 Control Panel Installation and maintenance manual Copyright P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S 10 EB0025 2 Wiring...

Page 11: ...Copyright 11 EB0025 EB0028 EB0030 Control Panel Installation and maintenance manual EB0025 2 Wiring Diagrams...

Page 12: ...B0028 EB0030 Control Panel Installation and maintenance manual Copyright P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S 12 EB0025 2 Wiring...

Page 13: ...heater displaying a fault Yes Did the restaurant receive an email fault notification No Test SMS device CB3 KA1 K1T Error Relay Yes Is the Standby Immersion on is the LED on Yes Repair SGE water heat...

Page 14: ...d the temperature control dial on the immersion heater turned all the way clockwise put the SGE in fault and wait 5 minutes then measure current in cables from 1L1 1L2 and 1L3 The correct reading is a...

Page 15: ...nual Timer Relay K1T E00TIM M F Timer relay used to create 5 minute delay after the error relay closes before the immersion heater switches on and sends a fault text message to reduce nuisance message...

Page 16: ...tuck replace K1M 2 With the power off test continuity between A2 of K1M and the neutral of the isolator The correct reading is closed circuit If open circuit investigate the wiring 3 With the power on...

Page 17: ...correct reading is open circuit If closed circuit replace KA1 SMS Module E0012 Enfora MT1200 MT2500 or MT4000 To send a text message to a prearranged number when a system fault occurs which is turned...

Page 18: ...load side 2 4 6 If 0V on the live side test Main Isolator If 230V on load side replace circuit breaker 2 With the power on and the circuit breaker switched to on measure the voltage between the load...

Page 19: ...r condenser units The control panel provides a permanent 230V supply to the heat recovery box The heat recovery box includes the controls and pumps necessary to run the heat recovery system Part Name...

Page 20: ...cular with the pipe then replace the motorised valve If the indicator is in line with the pipe then further checks are necessary to see if the valve orientation is wrong valve moves opposite to the wa...

Page 21: ...Parts EB0027 Dual circuit 18kW 9kW electric immersion heater assembly for ST IT ITE ITS 300 500 and SSB SSI SST 500 2500 EB0018 A 18kW electric immersion heater assembly for all above vessels EB0016 A...

Page 22: ...B0028 EB0030 Control Panel Installation and maintenance manual EB0028 2 Wiring Diagrams 22 P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S C...

Page 23: ...EB0028 2 Wiring Diagrams 23 EB0025 EB0028 EB0030 Control Panel Installation and maintenance manual Copyright...

Page 24: ...B0028 EB0030 Control Panel Installation and maintenance manual 24 P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S EB0028 2 Wiring Diagrams C...

Page 25: ...EB0028 2 Wiring Diagrams 25 EB0025 EB0028 EB0030 Control Panel Installation and maintenance manual Copyright...

Page 26: ...B0028 EB0030 Control Panel Installation and maintenance manual 26 P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S EB0028 2 Wiring Diagrams C...

Page 27: ...Stat 18kW Housing Element Stat backup and Destrat Pump No Is the Duty Immersion Heater operating No Test Duty Immersion Heater Yes Does the Standby Immersion operate if you trip CB1 No Test Standby Im...

Page 28: ...ed all the way up measure voltage between 1L1 E 1L2 E and 1L3 E The correct reading is 230V If 0V is measured at these points proceed to test K1M 3 With the power on all CB s on and the Dual Stat Elem...

Page 29: ...e control panel The correct reading is 18 for a 9kW standby or 26 for a 6kW standby If the rod element has failed then the resistance will be 0 If two rods have failed it is recommended to consider re...

Page 30: ...ting all the way down hold the sensor in your hand to warm it and test continuity between terminals of the stat correct value open circuit If closed circuit replace stat 7 With the control stat temper...

Page 31: ...6T3 If the continuity is not correct does not change or the test button is stuck replace K1M 2 With the power off test continuity between A2 of K1M and the neutral of the isolator The correct reading...

Page 32: ...t change or the test button is stuck replace K2M 2 With the power off test continuity between A2 of K2M and the neutral of the isolator The correct reading is closed circuit If open circuit investigat...

Page 33: ...With the power off test continuity between terminal 21 24 of KA1 The correct reading is open circuit Continue to test continuity between 21 24 while pressing in the orange test button The correct read...

Page 34: ...continuity between A2 of KA2 and the neutral of the isolator The correct reading is closed circuit If open circuit investigate the wiring 3 With the power on and CB3 on measure the voltage between 11...

Page 35: ...If 0V test KA2 and CB5 If 230V but pump does not run check pump and replace if necessary Once pump is confirmed to operate test Timeclock Timeclock TC1 E00TC1 To run the destrat pump twice a week for...

Page 36: ...power on and CB3 on confirm there are two green LED s on the SMS device If there are none test Power Supply If there is only one the SMS device has no mobile service 2 With the power on CB3 and CB2 on...

Page 37: ...uity between the terminals with the cables 19 and 4 in them The correct reading is open circuit If it is closed circuit confirm the cables are in the common and normally open terminals polarity not im...

Page 38: ...side 1 3 5 and 0V on the load side 2 4 6 If 0V on the live side test Main Isolator If 230V on load side replace circuit breaker 2 With the power on and the circuit breaker switched to on measure the...

Page 39: ...en replace power supply Heat Recovery System HR001 HR001 To reclaim heat from the fridge and freezer condenser units The control panel provides a permanent 230V supply to the heat recovery box The hea...

Page 40: ...If indicator is perpendicular with the pipe then replace the motorised valve If the indicator is in line with the pipe then further checks are necessary to see if the valve orientation is wrong valve...

Page 41: ...and heat recovery options Includes pump controls for use with preheat vessels E0012 GSM modem for automatic SMS or email notification of faults Included Parts EB0029 9kW electric immersion heater asse...

Page 42: ...B0028 EB0030 Control Panel Installation and maintenance manual 42 P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S Copyright EB0030 2 Wiring...

Page 43: ...Copyright 43 EB0025 EB0028 EB0030 Control Panel Installation and maintenance manual EB0030 2 Wiring Diagrams...

Page 44: ...B0028 EB0030 Control Panel Installation and maintenance manual 44 P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S Copyright EB0030 2 Wiring...

Page 45: ...Copyright 45 EB0025 EB0028 EB0030 Control Panel Installation and maintenance manual EB0030 2 Wiring Diagrams...

Page 46: ...B0028 EB0030 Control Panel Installation and maintenance manual Copyright EB0030 2 Wiring Diagrams 46 P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T...

Page 47: ...s Repair BFC water heater fault test Immersion Heater YES Is the BFC water heater displaying a fault Yes Did the restaurant receive an email fault notification No Test SMS device CB3 KA1 K1T Error Rel...

Page 48: ...tance will be 0 If two rods have failed it is recommended that a replacement heater is considered 2 With the power on CB1 CB2 and CB3 on put the BFC in fault and wait 5 minutes before measuring the vo...

Page 49: ...l the way up and the OHS stat not tripped Correct value Control stat open circuit OHS closed circuit Replace if incorrect 6 Turn the Stat temperature setting all the way down hold the sensor in your h...

Page 50: ...te 5 minute delay after the error relay closes before the immersion heater switches on and sends a fault text message to reduce nuisance messages from minor self resetting blocking codes When set to O...

Page 51: ...t button is stuck replace K1M 2 With the power off test continuity between A2 of K1M and the neutral of the isolator The correct reading is closed circuit If it is open circuit investigate the wiring...

Page 52: ...tween 31 and Earth The correct reading is 230V If 0V replace KA1 EB0030 3 Troubleshooting SMS Module E0012 Enfora MT1200 MT2500 or MT4000 To send a text message to a prearranged number when a system f...

Page 53: ...correct reading is 230V If 0V test KA1 and CB5 If 230V but pump does not run check pump and replace if necessary Once pump is confirmed to operate test Timeclock EB0030 3 Troubleshooting Timeclock TC...

Page 54: ...side 1 3 5 and 0V on the load side 2 4 6 If 0V on the live side test Main Isolator If 230V on load side replace circuit breaker 2 With the power on and the circuit breaker switched to on measure the...

Page 55: ...rom the fridge and freezer condenser units The control panel provides a permanent 230V supply to the heat recovery box The heat recovery box includes the controls and pumps necessary to run the heat r...

Page 56: ...If indicator is perpendicular with the pipe then replace the motorised valve If the indicator is in line with the pipe then further checks are necessary to see if the valve orientation is wrong valve...

Page 57: ...y open and normally closed switch When the circuit breaker trips the auxiliary changes state Contactor A contactor is a three phase high current switch which is activated by an electromagnet When a lo...

Page 58: ...changers Solar thermal systems Gas fired heating systems Combined heat power cogeneration systems Adveco also offer the following products and services Contact and Warranty Information The EB0025 EB00...

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