Advantech LNC M5800 Series Operation Manual Download Page 3

Page: 3 / 197

Milling Machine Series

Table

of Contents

Advantech-LNC Technology Co., Ltd.

1.6.1

Alerts and warnings

............................................................................................................... 72

1.6.2

Ladder diagram

...................................................................................................................... 74

1.6.3

IOCSA

.................................................................................................................................... 75

1.6.4

Timer/counter

........................................................................................................................ 76

1.6.5

System information

................................................................................................................ 77

1.6.6

Alert history

........................................................................................................................... 78

1.6.7

Operation history

................................................................................................................... 79

1.6.8

R value

.................................................................................................................................. 80

1.6.9

Waveform monitoring

............................................................................................................ 81

1.7

Maintenance group (MAINTE)

.............................................................................................................. 82

1.7.1

User parameters

.................................................................................................................... 82

1.7.2

Language settings

................................................................................................................... 83

1.7.3

Network settings

.................................................................................................................... 84

1.7.4

Changing identity

................................................................................................................... 85

1.7.5

Hardware contact

................................................................................................................... 86

1.7.6

Parameters

............................................................................................................................ 87

1.7.7

Backup

.................................................................................................................................. 88

1.7.8

System update

....................................................................................................................... 90

1.7.9

Tuning functions

.................................................................................................................... 91

1.7.10

Period of use

.......................................................................................................................... 94

1.7.11

Page permissions

................................................................................................................... 96

1.7.12

Change password

................................................................................................................... 97

1.7.13

Date and time

........................................................................................................................ 98

1.7.14

Version information

............................................................................................................... 99

1.7.15

Project settings

.................................................................................................................... 100

1.8

Usage instructions

............................................................................................................................. 101

1.8.1

Opening and editing a file

..................................................................................................... 101

1.8.2

Execute machining

............................................................................................................... 109

1.8.3

Using the MDI function

......................................................................................................... 111

1.8.4

Program restart

..................................................................................................................... 113

1.8.5

Automatic tool alignment

...................................................................................................... 116

1.8.6

Network settings and connections

........................................................................................ 124

1.8.7

System update

..................................................................................................................... 127

1.8.8

System data backup - export

................................................................................................. 131

1.8.9

System data backup - import

................................................................................................ 135

1.8.10

Preview function

.................................................................................................................. 139

1.8.11

Editing and using manufacturer macros

................................................................................. 145

Summary of Contents for LNC M5800 Series

Page 1: ...A LNC Milling Machine Series Operation Manual Leading Numerical Controller Version V01 00 003 4408230007 Advantech LNC Technology Co Ltd...

Page 2: ...Machining data 29 1 3 6 Relative coordinates 30 1 3 7 Wear 31 1 3 8 MDI 32 1 3 9 Figures 33 1 3 10 Load 34 1 3 11 Program restart 35 1 4 Program group PROG 39 1 4 1 Select a file to be opened 39 1 4 2...

Page 3: ...86 1 7 6 Parameters 87 1 7 7 Backup 88 1 7 8 System update 90 1 7 9 Tuning functions 91 1 7 10 Period of use 94 1 7 11 Page permissions 96 1 7 12 Change password 97 1 7 13 Date and time 98 1 7 14 Ver...

Page 4: ...ths 174 2 Control panel operations 176 2 1 Operating panel 176 2 1 1 M5800 series 176 2 1 2 M6800 series 176 2 2 LED signal light LED SIGNAL 177 2 3 Axis selection AXIS SELECTION 178 2 4 Mode selectio...

Page 5: ......

Page 6: ...P operation panel is a control panel for meeting all machining requirements it is equipped with various switches and function keys and a pulse generator hand wheel etc The operation panel can have dif...

Page 7: ...Milling Machine Series CNC operations 2 Advantech LNC Technology Co Ltd LCD liquid crystal display Function keys...

Page 8: ...e Function group key Description Monitoring group The group of screens showing various coordinates and machining data Program group All screens related to program information in coordination with 1 Ed...

Page 9: ...Milling Machine Series CNC operations 4 Advantech LNC Technology Co Ltd Name Function group key Description Maintenance group System related settings...

Page 10: ...program editing Symbol 1 Pressing this key during program editing will indicate the end of input program section 2 If this key is placed at the very beginning of a program block it means this block o...

Page 11: ...am editing status 2 Moves the cursor on this page upward Moves the cursor down 1 Moves the cursor down in program editing status 2 Moves the cursor on this page down Moves the cursor left 1 Moves the...

Page 12: ...lementary editing keys Description End of row position End Return the cursor to the last character position of the selected row during program editing Please note it must be used in combination with S...

Page 13: ...vantech LNC Technology Co Ltd 1 1 2 M6800 series Keys shown on the LCD liquid crystal display Function keys There are 12 horizontal keys right below the LCD They allow users to select functions which...

Page 14: ...Milling Machine Series CNC operations 9 Advantech LNC Technology Co Ltd LCD liquid crystal display Function keys...

Page 15: ...g group The group of screens showing various coordinates and machining data Program group All screens related to program information in coordination with 1 Editing mode 2 Memory mode 3 Manual mode Com...

Page 16: ...ed in coordination with cursor and the highlighted row on the screen for program modification data setting and page switching Name Supplementary editing key Description System reset 1 Default values o...

Page 17: ...Moves the cursor to the left in program editing status 2 Moves the cursor on this page to the left Moves the cursor right 1 Moves the cursor to the right in program editing status 2 Moves the cursor...

Page 18: ...groups Monitoring MONITOR program PROG offset OFFSET diagnosis DIAGN and maintenance MAINTE In this manual represents function keys in the lower part of screen and represents keys on the MDI panel La...

Page 19: ...urrent page Note it refers to the function page currently accessed by the controller 7 System time and user level Note it refers to the current user level between L1 to L7 8 Range of each screen s dis...

Page 20: ...rent operating mode current machine status has an alert being issued feeding status spindle status number of workpieces undergoing the machining process maximum number of machining pieces time require...

Page 21: ...us on the monitoring page as shown in the figure below For example Jog JOG reference point ZRN manual MDI incremental INC hand wheel MPG automatic MEM Users can view whether the current status is read...

Page 22: ...on from the monitoring page as shown in the figure below For example When there is insufficient air pressure insufficient lubricant or program error this item will flash to notify users of the current...

Page 23: ...er level on the monitoring page as shown in the figure below On the monitoring page users can view various information such as feed rate feeding status spindle s rotation speed spindle status number o...

Page 24: ...ion where the program currently being executed or to be executed is shown and this screen can allow users to know exactly which line number of the program is being executed currently This is the soft...

Page 25: ...NC operations 20 Advantech LNC Technology Co Ltd When the number of axis in use is greater than 6 PgUp and PgDn keys on the MDI panel can be used for additional inspections along axial directions as s...

Page 26: ...f moves remaining in the main coordinate viewing section Instructions of coordinate switching Users can used the POS key on the MDI panel to switch to monitoring group before pressing Coordinate switc...

Page 27: ...22 Advantech LNC Technology Co Ltd B Relative coordinates Relative coordinates show the distance from any user defined point to the current position so users can zero the relative coordinates at any t...

Page 28: ...coordinates show the relative distance between the current tool position and machine reference point D Amount of moves remaining Amount of moves remaining refers to the remaining movement amount befo...

Page 29: ...nd global variables Local variables 1 to 199 can be read written by users in a macro program so their numerical values cannot be entered directly on the human machine interface Global variables 1 to 9...

Page 30: ...Milling Machine Series CNC operations 25 Advantech LNC Technology Co Ltd...

Page 31: ...machining settings Users can record the quantity of workpieces to be machined and time required for workpiece machining to have better control over machining time Using machining settings Users can us...

Page 32: ...ated total Press the Clear accumulated total key and select Yes to clear the accumulated machining time Clear the number of workpieces Press the Clear the number of workpieces key and select Yes to cl...

Page 33: ...and then press the Set the number of workpieces key for this value to be the basis for accumulating the number of workpieces Set max value Enter a numerical value in the input area and press the Set m...

Page 34: ...se the POS key on the MDI panel to switch to monitoring group before pressing the Machining data key to display information related to machining The group of G code G CODE is for showing the current p...

Page 35: ...at users can zero relative coordinates at any time or directly enter non zero numerical values Using relative coordinates Users can use the POS key on the MDI panel to switch to monitoring group befor...

Page 36: ...is not available in the M5800 series Description of the wear function Users can view tool wear information on the monitoring page Instructions for using the wear function Users can use the POS key on...

Page 37: ...also use this page to edit and save simple programs for machine operation Instructions for using MDI functions Users should first turn the knob on the OP panel to MDI then use the MDI panel s POS key...

Page 38: ...on the editing page Paste Press the Paste key to paste the copied command Delete row Press the Delete row key to delete the command row where the cursor is currently located For detailed instructions...

Page 39: ...the load function It allows users to view load data along each axial direction during machining on the monitoring page Instructions for using load Users can use the POS key on the MDI panel to switch...

Page 40: ...ol then use the program restart function to resuming the machining process this reduces the time required for no load operations and avoids the situation where the workpiece is not in contact with the...

Page 41: ...line number 1 Press the Line number search key 2 Enter the program line number you wish to find and then press Confirm to start searching for that specific line number 3 After the designated line numb...

Page 42: ...rogram serial number you wish to find and press Confirm to start searching for the specific serial number 3 After the designated serial number is found a confirmation message window will appear indica...

Page 43: ...rogram M code you wish to find then press Confirm to start searching for the M code 3 After the designated M code is found a confirmation message window will pop up indicating the target has been foun...

Page 44: ...with machining For detailed instructions please refer to section 1 8 for instructions on how to perform a Program Restart 1 4 Program group PROG 1 4 1 Select a file to be opened Instructions on file...

Page 45: ...gy Co Ltd Open existing file Users can use the PROG key on the MDI panel to switch to editing group before pressing the Open existing file key to enter the file list Move the cursor to the filename to...

Page 46: ...Milling Machine Series CNC operations 41 Advantech LNC Technology Co Ltd Saving a file After editing is completed users can press Save file key to save the file...

Page 47: ...he current program Preview to only drawing the machining path up to the current cursor position in the program Single step drawing program machining path via a single block execution method Continuous...

Page 48: ...Ltd 1 4 3 Supplementary commands Description of supplementary commands During program editing users can press the Supplementary commands key to browse the introduction and description of the command a...

Page 49: ...y pressing the Edit key to access program editing functions Key descriptions which can be accessed by pressing the Edit key are as shown below Save file Save the edited program Row position Search for...

Page 50: ...users to delete rename and copy machining programs inside the controller it can also export machining programs to a USB device or import machining programs from a USB device Instructions on file manag...

Page 51: ...Delete key if this action is confirmed users should select Confirm to complete file deletion or select Cancel to return Rename After moving the cursor to the filename to be renamed a window requesting...

Page 52: ...equesting a new filename will appear after pressing the Copy key A new filename for the copied file should be entered select Confirm to complete the file copy operation or select Cancel to return Impo...

Page 53: ...riptions Select select a single file Cancel select cancel the current file selection Select all select all files Cancel select all cancel all selected files Transfer proceed with file import export Ca...

Page 54: ...diting page The list below contains the description of each key Create a new file Create a new manufacturer macro Open file Open a manufacturer macro at the controller end Save file Save the modified...

Page 55: ...anufacturer macro users can use the MDI panel s PROG key to switch to editing group before pressing the Manufacturer macro key and the File management key to access the file management page Rename Aft...

Page 56: ...of a new file name will be shown by pressing the Copy key New file name should be entered before selecting Confirm or users can select Cancel to return Delete After using the cursor to select the file...

Page 57: ...acros 3 Import Export Via a USB device self defined macros in the controller can be exported to the USB device or machining programs in the USB device can be imported to the controller Press the Impor...

Page 58: ...file selection Select all select all macro files Cancel select all cancel all selected files Transfer import export the macro files Cancel transfer cancel the import export of macro files For detaile...

Page 59: ...lanes 0 Drawing the program path by using the XY plane 2D approach 1 Drawing the program path by using the YZ plane 2D approach 2 Drawing the program path by using the ZX plane 2D approach 3 Drawing t...

Page 60: ...lling Machine Series CNC operations 55 Advantech LNC Technology Co Ltd Figure grid lines 0 No 1 Yes For detailed instructions please refer to section 1 8 for instructions on Preview Function descripti...

Page 61: ...ight arrow keys on the MDI panel can be used to select the workpiece coordinate system to be set up Instructions for using the coordinate system Users can use the OFFSET key on the MDI panel to switch...

Page 62: ...you wish to set up and then allow the measuring instrument to come in contact with the workpiece in accordance with the drawing showing the center point of a rectangle Set X1 should be pressed after c...

Page 63: ...e in contact with the workpiece in accordance with the drawing showing the center point of a circle Set P1 should be pressed after contacting P1 Set P2 should be pressed after contacting P2 Set P3 sho...

Page 64: ...lues of each axis on the current machine as the work coordinate system at current cursor position 4 Clear relative It is for users to clear the relative coordinates of all axial directions or one sing...

Page 65: ...Milling Machine Series CNC operations 60 Advantech LNC Technology Co Ltd For detailed instructions please refer to section 1 8 for instructions on Coordinate System Settings...

Page 66: ...ment key to access the tool offset page 1 Tool length offset Press the Length key to access the tool length offset page There are a total of 99 sets of settings available for tool length offset and Pg...

Page 67: ...y to enter tool wear offset page There are a total of 99 sets of settings available for tool wear offset and PgUp and PgDn keys can be used to switch the settings screen Use arrow keys to move the cur...

Page 68: ...s CNC operations 63 Advantech LNC Technology Co Ltd 3 Clear relative It is for users to clear the relative coordinates of all axial directions or one single axial direction into 1 2 the numerical valu...

Page 69: ...ll be set as 0 Current service life field The total number of times a tool has been used Maximum service life field The maximum number of times a tool has been used When the numerical value in the Cur...

Page 70: ...ent Z axis wear and Initial measured tool length coordinate will be set as 0 Current wear on the Z axis field Current wear on the tool Maximum Z axis wear field Maximum amount of wear on a tool When t...

Page 71: ...descriptions Quantity of tool magazines sets and displays the total quantity of tool magazines in the machine Quantity of tools in the tool magazine displays the total quantity of tools inside a tool...

Page 72: ...omatic tool alignment Users can use the OFFSET key on the MDI panel to switch to compensation group before pressing the Automatic tool alignment key to access the automatic tool alignment page Field d...

Page 73: ...s Z axis guide for guided input after moving the cursor to this field Blowing air M sets the M code for blowing air during tool alignment Shut off air M sets the M code for shutting down air after too...

Page 74: ...rence point the tool alignment procedure will be carried out based on current X Y coordinates when 1 is selected a reference point is used Z axis will return to the machine reference point then it wil...

Page 75: ...of the workpiece XY axis guide this function key can be used to set the XY axis machine coordinate value after the tool is moved to the reference point Z axis guide this function key is for setting t...

Page 76: ...machine coordinate of the Y axis above the tool alignment instrument Press XY guide for guided input after the tool is moved to the designated position Tool alignment starting point Z s machine coord...

Page 77: ...ogram editing an alert will be issued and system operation will be suspended immediately A small window containing an alert warning message will appear from any given page After the alert warning has...

Page 78: ...ing Machine Series CNC operations 73 Advantech LNC Technology Co Ltd Warning page After using the DGNOS key on the MDI panel to switch to diagnosis group the Warning key can be pressed to access this...

Page 79: ...s for using the ladder diagram After using the DGNOS key on the MDI panel to switch to diagnosis group the Ladder diagram key can be pressed to access the ladder diagram page The device code to be fou...

Page 80: ...tem designers and maintenance personnel as well as for users to inquire and browse the switching actions of contacts points I O C S and A Instructions for using IOCSA After using the DGNOS key on the...

Page 81: ...ion When the timer counter function is used by system startup program execution and the PLC this page can be used for inquiring and browsing current operating status of the timer counter Instructions...

Page 82: ...m is in normal operation It can be used to examine information related to machine coordinates encoder servo errors OPR grid final output command and amount of memory remaining Instructions for using s...

Page 83: ...ith their sequence of occurrence so that the machine factory and controller maker can easily review previous problems Instructions for using alert history After using the DGNOS key on the MDI panel to...

Page 84: ...system for machine designers and system maintenance personnel to examine its operation sequence Instructions for using operation history After using the DGNOS key on the MDI panel to switch to diagno...

Page 85: ...gners and maintenance personnel Users can only view this page its contents cannot be modified Instructions for using the R value After using the DGNOS key on the MDI panel to switch to diagnosis group...

Page 86: ...ponding to the machine This page is only for designers system maintenance personnel and users to make inquiries and browse Instructions for using waveform monitoring After using the DGNOS key on the M...

Page 87: ...User parameters key can be pressed to access the user parameters page After moving the cursor to the parameter number you wish to modify a numerical value can be entered in the input section before pr...

Page 88: ...setting functions There are three different languages available in the controller for users to choose from Instructions on using language settings After using the MAINTE key on the MDI panel to switc...

Page 89: ...ler as well as the software update function via corresponding software Instructions on using network settings After using the MAINTE key on the MDI panel to switch to maintenance group the Network set...

Page 90: ...ade by users Instructions for changing identity After using the MAINTE key on the MDI panel to switch to maintenance group the Change identity key can be pressed to access the identity change page Whe...

Page 91: ...be pressed to access the hardware contacts page Signal input examine the status of signal input at point I Signal output examine the status of signal output at point O Force close forcibly set the I...

Page 92: ...l value can be entered before pressing the Input key to complete the input procedure The controller also provides default values The Default key can be pressed to restore parameters to their default v...

Page 93: ...ser parameters can be exported to a USB device or data in a USB drive can be imported into the controller Instructions on using backup After using the MAINTE key on the MDI panel to switch to maintena...

Page 94: ...he current file selection Select all select all files Cancel select all cancel all selected files Transfer proceed with file import export Cancel transfer cancel file transfer of the file to be import...

Page 95: ...ystem update page the USB drive containing system software should be inserted into the USB interface on the control panel then select the Confirm key for the system to read the USB device After select...

Page 96: ...speed high precision functions After using the MAINTE key on the MDI panel to switch to maintenance group the Tuning functions key should be pressed before pressing the High speed high precision key t...

Page 97: ...ing tuning After using the MAINTE key on the MDI panel to switch to maintenance group the Tuning functions key should be pressed before pressing the Rigid tapping tuning key to access the rigid tappin...

Page 98: ...MAINTE key on the MDI panel to switch to maintenance group the Tuning functions key should be pressed before pressing the C DMR key to access the page via the Servo axis key After setting the fields...

Page 99: ...ncoder Number of gear teeth on the motor side and Number of gear teeth on the spindle side the corresponding spindle setting keys such as Set S1 and Set S2 keys can be pressed to modify the current C...

Page 100: ...If CYCLE START is pressed when the usage limit has been reached the system will issue an alert message stating that the system s usage period has expired please contact your supplier Instructions on...

Page 101: ...splay permission and setting permissions displayed on this page Instructions for setting up page permissions After using the MAINTE key on the MDI panel to switch to maintenance group the key can be p...

Page 102: ...s with higher permission levels to modify passwords for users with lower permission levels This page will only be shown to users at this permission level Instructions for changing password After using...

Page 103: ...scription of date and time functions It is for displaying the date and time of the controller system Instructions for setting date and time After using the MAINTE key on the MDI panel to switch to mai...

Page 104: ...can be used by designers as well as machine and system maintenance personnel for maintenance and inspection Users can find out their software version from this page Different information is displayed...

Page 105: ...be directly executed after machine startup If this field is set the home page will directly jump to the subproject page after system startup 0 to 6 0 None 1 open_mill_ext 2 open_ext_end_1 3 open_ext_...

Page 106: ...d editing a file The PROG key on the controller s MDI panel can be pressed to switch the controller s human machine page to program editing page This partial function can be divided into modification...

Page 107: ...ocedure the machining program to be executed can be edited in the editing window or the Edit key can be pressed in coordination with supplementary editing function key The Input key can be pressed dur...

Page 108: ...y or the PROG key on the MDI panel can be used to return to the human machine page keys as shown in the figure above press the Open existing file key to access the file list page After using arrow key...

Page 109: ...n be used during editing are shown below Row position For direct modification of a certain line within the program the Row position key can be pressed to show a row position window and then a line num...

Page 110: ...Find For finding any characters strings in the program the Find key can be pressed to display a search window for entering the characters string you wish to find then PgDn or PgUp keys can be used for...

Page 111: ...er string to be modified can be entered in the Find string field before pressing arrow keys on the MDI panel to move the cursor to the Replace string field where the character string can be entered Fo...

Page 112: ...Technology Co Ltd Delete row For deleting an entire line of command in the program the cursor should be moved to the line number to be deleted before pressing the Delete row key a confirmation window...

Page 113: ...Co Ltd Selection mode For selecting the range of command in the program the Selection mode key can be pressed while using arrow keys on the MDI panel to select the desired range Press the Selection mo...

Page 114: ...and Redo The Undo key can be pressed to restore the deleted or modified command The key can be pressed before selecting the Redo key to reapply previous action 1 8 2 Execute machining After starting u...

Page 115: ...of coordinate system settings Set the tool offset value in accordance with the machining program please refer to the description of tool offset settings To avoid damages caused by tool and workpiece c...

Page 116: ...panel to MDI mode MDI After pressing the POS key on the controller s MDI panel to switch controller s human machine page to monitoring page the MDI key on the controller human machine page should be p...

Page 117: ...Milling Machine Series CNC operations 112 Advantech LNC Technology Co Ltd Press the program start CYCLE START button to execute this function...

Page 118: ...mber or press the Find serial number key to find a given serial number and so on key should be pressed to display a search window The line number you wish to find should be entered then press the Inpu...

Page 119: ...d then press the program start CYCLE START button for the tool to be moved to the coordinate position of that program block and stopped 20 mm above the workpiece before a confirmation window appears P...

Page 120: ...Milling Machine Series CNC operations 115 Advantech LNC Technology Co Ltd...

Page 121: ...ool length of automatic tool alignment will be saved into the Z axis coordinate of the designated work coordinate system and the gap value between the tool alignment instrument and workpiece surface s...

Page 122: ...that the tool tip is deviated from the tool alignment instrument by a small distance not directly above the tool alignment instrument move the tool tip to a location at around 2 mm not too much lower...

Page 123: ...Y coordinate reference point If a reference point is not used please move the tool to the position above the tool alignment instrument manually Replace the current tool with the longest tool use the h...

Page 124: ...ece A and the other is based on the G54P100 coordinate system Workpiece B Set the gap value for workpiece A i Move the cursor to the Work coordinate system field enter the value 55 in the input area a...

Page 125: ...firming that the tool tip is right above the tool alignment instrument the cursor should be moved to the Tool alignment instrument s X coordinate reference point field press the XY axis guide key to s...

Page 126: ...here are two workpieces one is based on the G55 coordinate system workpiece A and the other is based on the G54P100 coordinate system workpiece B There are two tools T1 and T2 corresponding to tool of...

Page 127: ...o the next field extended coordinate system enter the value 100 in the input area and press the Input key iii Switch to hand wheel mode MPG move the tool to the position above workpiece B such that th...

Page 128: ...y to set up both X axis machine coordinate of the tool alignment instrument and Y axis machine coordinate of the tool alignment instrument Use the hand wheel to move the tool and stop when the tool ti...

Page 129: ...oller s MDI panel the Network settings key on the controller s human machine page can be pressed to enter the network settings page as shown in the figure below After pressing and moving the cursor to...

Page 130: ...d to online monitoring to select whether to start the online monitoring function and its setting code will be displayed in the message prompt area Enter 1 in this input field and press the Input key t...

Page 131: ...Milling Machine Series CNC operations 126 Advantech LNC Technology Co Ltd If the connection needs to be interrupted press again...

Page 132: ...emergency stop EMG STOP button on the controller s OP panel must be pressed for the machine to be in Not ready state before system update can be executed After pressing the MAINTE key on the controlle...

Page 133: ...ech LNC Technology Co Ltd After inserting a USB device with update files the Confirm key on the controller s human machine page can be pressed for the directory selection window to appear The key on t...

Page 134: ...Co Ltd The keys can be used to select the folder for saving the update file and the Input key can be pressed before selecting Confirm to enter the Confirm upgrade version stage The Confirm key can be...

Page 135: ...ch LNC Technology Co Ltd After the file copy operation is 100 complete it will enter the Reboot stage as shown in the figure below After pressing the Confirm key wait for the controller to reboot auto...

Page 136: ...r above which is L3 Due to safety concerns the emergency stop EMG STOP button on the controller s OP panel must be pressed for the machine to be in Not ready status before the backup function can be e...

Page 137: ...Milling Machine Series CNC operations 132 Advantech LNC Technology Co Ltd Press the Export to USB key as shown in the figure below...

Page 138: ...the selected file will be checked as shown in the figure below Or the Cancel select key can be pressed to cancel the selection In addition the Select all key on the controller s human machine page ca...

Page 139: ...ine Series CNC operations 134 Advantech LNC Technology Co Ltd Use the key to open a subdirectory and then use keys to select the folder to be exported Press the Input key and select Confirm to start t...

Page 140: ...d user permission or above which is L3 Due to safety concerns the emergency stop EMG STOP button on the controller s OP panel must be pressed for the machine to be in Not ready status before the backu...

Page 141: ...Milling Machine Series CNC operations 136 Advantech LNC Technology Co Ltd Press the Import from USB key as shown in the figure below At this moment a window for directory selection will appear...

Page 142: ...Machine Series CNC operations 137 Advantech LNC Technology Co Ltd Use the key to open a subdirectory and then use keys to select a folder for saving the imported file Press the Input key and select C...

Page 143: ...be pressed to cancel the selection In addition the Select all key on the controller s human machine page can be pressed to directly import all files If a file already exists in the controller when th...

Page 144: ...Preview function While under the ready status the PROG key on the MDI panel can be pressed to switch the controller s human machine page to the program editing page and the Preview key on the human ma...

Page 145: ...next block will be drawn by pressing the Single step key again Program paths can be drawn by repeating this process as shown in the figure below If the Stop key is pressed during the preview process...

Page 146: ...hnology Co Ltd After selecting the area to be magnified press the Zoom key again and the selected area enclosed inside the white frame will be magnified as shown in the figure below The Restore key on...

Page 147: ...erations 142 Advantech LNC Technology Co Ltd By pressing the Zoom key again on the human machine page a certain area of the currently magnified path drawing can be selected to be magnified once again...

Page 148: ...own in the following figure If the coordinate viewing angle used for displaying the path screen is to be changed arrow keys on the MDI panel can be used to move the cursor to the Drawing plane field a...

Page 149: ...e maximum and minimum values from manual setting 1 Preview result full stroke including movement path The range of a drawing preview is defined by the maximum and minimum values of the program s machi...

Page 150: ...operation can only be executed by users with the permission level of Machine factory read and write or above which is L5 After pressing the PROG key on the controller s MDI panel to switch the contro...

Page 151: ...ilename to appear please refer to the file naming regulations in the table below After a new filename has been entered select Confirm to enter the editing screen By selecting Cancel the dialog window...

Page 152: ...ining programs please refer to Opening and editing a file Please pay attention to the special regulations for macro programming where M99 must be added to the end of the program as shown in the figure...

Page 153: ...ss this function Assume the tool is moving along the Z axis The tool should be manually by hand wheel or jog positioned at the surface of the workpiece as shown in the figure below Use arrow keys on t...

Page 154: ...ow keys on the MDI panel to move the cursor to the tool number requiring an offset press the Guided input key and then press the Guided Z to set the machine coordinate of the Z axis into Z s length fi...

Page 155: ...input window will appear After the code of the main coordinate system 53 to 59 is entered select Confirm to move the cursor to the selected coordinate system since coordinate system G54 is equipped wi...

Page 156: ...Technology Co Ltd Take G54 as an example If the workpiece is rectangular in shape and the program s reference point is the center point of the workpiece the Rectangle key on the human machine page can...

Page 157: ...t X2 key for setting X2 coordinates At this moment the controller will automatically calculate the workpiece s center coordinate of the X axis The next step is to set the center coordinate of the Y ax...

Page 158: ...system G54 The setting method for the X axis can be applied to other axes as well The reference point of each axis of the workpiece can also be manually positioned before pressing the Set all key to d...

Page 159: ...n be used to select parameters you wish to modify enter numerical values in the input area followed by pressing the Input key to complete the setup as shown in the figure below If a known parameter ne...

Page 160: ...erations 155 Advantech LNC Technology Co Ltd If a parameter is to be set as a default value the Initialization key can be pressed for a confirmation message window to appear select Confirm to set the...

Page 161: ...identical to user parameters If the position in front of a parameter number is blank it means that the parameter will take effect immediately after setting is complete if there is an R in front of th...

Page 162: ...Milling Machine Series CNC operations 157 Advantech LNC Technology Co Ltd...

Page 163: ...58 Advantech LNC Technology Co Ltd 1 8 15 File backup import To import or export a file the PROG key on the controller s MDI panel can be pressed then press the File management key to enter the import...

Page 164: ...Advantech LNC Technology Co Ltd The Import from USB key on the human machine page can be pressed to import files from a USB device as shown in the figure below At this time a directory selection windo...

Page 165: ...ch LNC Technology Co Ltd Press the key on the MDI panel to open the subdirectory as shown in the figure below Arrow keys on the MDI panel should be used to select the folder of file to be imported the...

Page 166: ...ey and the selected file will be checked as shown in the figure below Or the Cancel select key can be pressed to cancel the selection In addition the Select all key can be pressed to select all files...

Page 167: ...Milling Machine Series CNC operations 162 Advantech LNC Technology Co Ltd The importing method of manufacturer macros is the same as the method described above...

Page 168: ...o import or export a file the PROG key on the controller s MDI panel can be pressed then press the File management key to enter the import export page via the Import export key The Export to USB key o...

Page 169: ...ile to be exported pressing the Select key and the selected file will be checked as shown in the figure below Or the Cancel select key can be pressed to cancel the selection In addition the Select all...

Page 170: ...Milling Machine Series CNC operations 165 Advantech LNC Technology Co Ltd Press the key to open the subdirectory as shown in the figure below...

Page 171: ...hould be used to select the folder to be exported and then Confirm should be selected to start the transfer After the transfer is completed the Transfer completed message will be displayed in the mess...

Page 172: ...ogy Co Ltd 1 8 17 Waveform monitoring function Press the DGNOS key on the controller s MDI panel to enter diagnosis group press the key followed by Waveform monitoring to enter the waveform monitoring...

Page 173: ...ppear after pressing the Option key The number can be set in the Target field the type can be set in the Type field and the Hide field can be used to hide the channel When setting changes are complete...

Page 174: ...NC Technology Co Ltd Press the Start key to monitor the waveform press the Stop key to stop at the current screen press the Clear key to clear the waveform To hide the waveform of channel 2 the Displa...

Page 175: ...Milling Machine Series CNC operations 170 Advantech LNC Technology Co Ltd Press the Channel 2 key on the page to hide the waveform of channel 2...

Page 176: ...to access the horizontal function keys Press the Zoom in horizontally key to magnify the display of waveform along the horizontal direction Press the Zoom out horizontally key to shrink the display o...

Page 177: ...Machine Series CNC operations 172 Advantech LNC Technology Co Ltd To zoom in out vertically on the waveform the Vertical zoom key on the human machine page can be pressed to access the vertical functi...

Page 178: ...rection press the Zoom out Vertically key to shrink the display of waveform along the vertical direction Press the Move up vertically key to move the entire waveform upward Press the Move down vertica...

Page 179: ...Online Help screen as shown in the figure below It can be used in coordination with keys and PgUp and PgDn keys on the MDI panel for browsing Pressing the Input key on the human machine page to close...

Page 180: ...Milling Machine Series CNC operations 175 Advantech LNC Technology Co Ltd...

Page 181: ...designed by the machine maker based on different requirements Only keys involving the most frequently used operations and functions are described here 2 1 Operating panel 2 1 1 M5800 series 2 1 2 M680...

Page 182: ...tically when an alert is issued by the controller 4 The light will automatically turn on when the level of grease is too low 5 Insufficient air pressure 6 Tool magazine malfunction M5800 series 1 All...

Page 183: ...For example By pressing and holding X under manual continuous feeding JOG mode the X axis will move towards the positive direction and it will stop after the key is released The same operating method...

Page 184: ...ction selection knob 4 Reference point return mode ZRN It is for performing the reference point return of each axis After being switched to this mode arrow keys same keys as manual continuous feeding...

Page 185: ...the movement speed will be determined by the rapid feeding button Rapid feeding is valid under three conditions execution of G00 in the program manual rapid feeding mode RAPID and velocity of the fron...

Page 186: ...Milling Machine Series Control panel operations 181 Advantech LNC Technology Co Ltd Incremental jog INC JOG mode Moving along each axial direction such as X Y Z 4...

Page 187: ...ng of rotational speed must go through the process of pressing the STOP key or it will be invalid Adjustment of spindle speed When the spindle is under memory mode or manual data input mode after spin...

Page 188: ...tch for controlling optional pause Optional pause will be activated by pressing this key and it will be stopped by pressing it again Every time program execution has reached M01 it will be paused and...

Page 189: ...his key again The M S T commands in the program will be ignored and not executed 1 2 3 4 5 6 MLK machine lock This is the switch for controlling machine lock which will be activated by pressing this k...

Page 190: ...ing 2 3 4 5 6 1 2 3 4 5 8 COOL cutting fluid This is the switch for controlling cutting coolant The cutting coolant can be activated by pressing this key and it can be shut off by pressing this key ag...

Page 191: ...g this key 1 2 3 4 5 6 7 8 9 10 11 APO automatic power outage After pressing this key the power will be automatically disconnected after the program is executed to the M30 command 11 12 W L work light...

Page 192: ...p at the next position after the finger is removed from this key This key cannot enter a self sustaining state which means the condition is canceled when the key is released and the indicator light wi...

Page 193: ...vated in counterclockwise rotation by pressing this key and it will be stopped after this key is released This key cannot enter a self sustaining state which means the condition is canceled when the k...

Page 194: ...at normal operation can be resumed If other alert messages are also appearing the Reset key must be pressed before restoring to normal operation Please pay attention to the direction and speed of move...

Page 195: ...t return to their reference point before program execution starts If not the reference point requirement on the user function settings screen can be switched to Off for the program to be executed with...

Page 196: ...esignation of F100 indicates that the feed rate is 100 mm min but if the knob is adjusted to 50 the actual feed rate will be only 50 mm min On many machines this knob key can be used for adjusting the...

Page 197: ...find out which tool number is currently in use spindle tool number via the seven segment display of tool number 2 12 Power on off When users press the power on key the CNC controller will be turned on...

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Advantech LNC M5800 Series, Operation Manual

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