Advanced Energy Thyro-PX User Manual Download Page 4

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Chapter 5. Installation, Setup, and Operation

Preparing to Install the Unit ................................................................................... 5-1

Spacing Requirements ................................................................................... 5-1

Dimensional Drawings .................................................................................... 5-1

Installation Requirements ............................................................................. 5-14

Unpacking the Unit ....................................................................................... 5-14

Lifting the Unit ............................................................................................... 5-14

Installing the Unit ................................................................................................. 5-15

Installing Optional Modules .......................................................................... 5-15

Configuring as a Multi-Zone Controller ......................................................... 5-18

Mounting the Unit ......................................................................................... 5-22

Grounding ..................................................................................................... 5-22

Connecting I/O and Auxiliary Connectors ..................................................... 5-22

Connecting Load and Auxiliary Power .......................................................... 5-23

Connection Diagrams ................................................................................... 5-25

First Time Operation ........................................................................................... 5-31

Normal Operation ................................................................................................ 5-31

Operating Modes ................................................................................................. 5-32

Full-Wave Switch (TAKT) ............................................................................. 5-32

Phase-Angle Firing (VAR) ............................................................................ 5-33

Starting Modes .................................................................................................... 5-33

RAMP Starting Mode .................................................................................... 5-33

MOSI Starting Mode ..................................................................................... 5-33

Setpoint Control .................................................................................................. 5-33

Control Types ...................................................................................................... 5-35

Controlled Value ........................................................................................... 5-35

Controller Response ..................................................................................... 5-36

Monitoring ........................................................................................................... 5-36

Minimum and Maximum Monitoring .............................................................. 5-37

Fuse Monitoring ............................................................................................ 5-37

Mains Voltage Monitoring ............................................................................. 5-37

Fan Monitoring .............................................................................................. 5-38

Load Resistance Monitoring ......................................................................... 5-38

Mains Load Optimization with dASM .................................................................. 5-38

dASM Application Considerations ................................................................ 5-39

dASM Commissioning .................................................................................. 5-40

dASM Notification ......................................................................................... 5-40

Errors in dASM Communication ................................................................... 5-41

Maintenance ........................................................................................................ 5-41

Fan Maintenance .......................................................................................... 5-41

Chapter 6. Troubleshooting and Global Services

Troubleshooting Checklist ..................................................................................... 6-1

Troubleshooting Unit Output ................................................................................. 6-2

No LEDs Lit .................................................................................................... 6-3

Advanced Energy

Thyro-PX® Power Controller

57010148-00B

Table of Contents

Summary of Contents for Thyro-PX

Page 1: ...Thyro PX Power Controller User Manual March 2016 57010148 00B...

Page 2: ...reliance on or use of the information contained herein TRADEMARKS All Advanced Energy trademarks are the property of Advanced Energy Industries Inc For the list of Advanced Energy trademarks visit ht...

Page 3: ...ns 1 6 Chapter 2 Product Overview General Description 2 1 Unit Features 2 1 Chapter 3 Specifications Physical Specifications 3 1 Electrical Specifications 3 4 Cooling Specifications 3 9 Environmental...

Page 4: ...AKT 5 32 Phase Angle Firing VAR 5 33 Starting Modes 5 33 RAMP Starting Mode 5 33 MOSI Starting Mode 5 33 Setpoint Control 5 33 Control Types 5 35 Controlled Value 5 35 Controller Response 5 36 Monitor...

Page 5: ...oad Current 6 3 Thyristors Are Set To Full Scale 6 4 Other Malfunctions 6 4 AE Global Services 6 5 Returning Units for Repair 6 5 Advanced Energy Thyro PX Power Controller 57010148 00B v Table of Cont...

Page 6: ...atus LEDs 4 3 Table 4 2 Relay indications 4 4 Table 4 3 9 pin digital I O connector X51 4 6 Table 4 4 9 pin analog I O connector X52 4 7 Table 4 5 16 pin analog digital I O connector X53 or X54 4 7 Ta...

Page 7: ...hyro PX 2PX 500 1000 HF 1500 HF Thyro PX 2PX 690 780 HF 1400 HF 5 7 Figure 5 13 Thyro PX 2PX 500 2000 HF Thyro PX 2PX 690 1850 HF 5 8 Figure 5 14 Thyro PX 2PX 500 2750 HF Thyro PX 2PX 690 2400 HF 5 8...

Page 8: ...stop ramp waveform 5 32 Figure 5 34 VAR waveform 5 33 Figure 5 35 Total setpoint 5 34 Figure 5 36 Control characteristics for U control 5 35 Figure 5 37 Shield clamp 5 40 Advanced Energy Thyro PX Pow...

Page 9: ...DANGER DANGER indicates an imminently hazardous situation that if not avoided will result in death or serious injury DANGER is limited to the most extreme situations DANGER DANGER indique une situatio...

Page 10: ...d operate the product Rules for Safe Installation and Operation Please note the following rules Do not attempt to install or operate this equipment without proper training Ensure that this unit is pro...

Page 11: ...ng capacity Note that other connections may have higher requirements than that of the MAINS connection On or off or Phase Power on standby Hazardous voltage Hazardous voltage Voltage 30 Vrms 42 4 V pe...

Page 12: ...n about unit compliance and certification including the conditions of use required to be in compliance with the standards and directives Product Certification Certain options of this product may be ce...

Page 13: ...this device with a circuit breaker switch on the AC input The circuit breaker switch must be easily accessible and near the unit The breaker must be marked as the disconnecting device for the equipme...

Page 14: ...demeurez responsable de satisfaire aux normes de s curit et de vous y conformer La pr sence d un dispositif de verrouillage n implique pas la protection de l op rateur Table 1 1 Interlocks and limiti...

Page 15: ...rk so that system perturbations are mainly avoided For applications which have to use phase angle firing due to required high dynamic the voltage sequence control VSC mode offers to significantly mini...

Page 16: ...I I2 and P control Operating modes TAKT VAR Optional mains load optimization dASM module for applications with multiple power controllers in operating mode TAKT Starting modes MOSI and RAMP Flexible...

Page 17: ...tional 2 RJ 45 sockets connectors and cables not included USB X6 USB connector and cable not included Analog I O 1 X51 Included 9 pin plug in screw terminal block 30 AWG 14 AWG Analog and digital I O...

Page 18: ...HF 522 20 5 577 22 7 445 17 5 50 110 2 Figure 5 6 2900 HF 593 23 3 577 22 7 473 18 6 62 136 7 Figure 5 7 Thyro PX 2PX Thyro PX 1P VSC2 16 H 37 H 75 H 110 H 225 8 9 320 12 6 232 9 1 10 22 0 Figure 5 8...

Page 19: ...7 473 18 6 62 136 7 Figure 5 7 Thyro PX 2PX Thyro PX 1PX VSC2 80 H 325 12 8 320 12 6 232 9 1 12 26 5 Figure 5 9 200 HF 325 12 8 415 16 3 232 9 1 15 33 0 Figure 5 10 300 HF 500 HF 261 10 3 501 19 7 340...

Page 20: ...ation Current transformer ratio Burden Resistor Fuse Ground connection Chassis ground near AC connector suitable for ring lug connection Clamp for grounding the control cable shields Load description...

Page 21: ...mum switching load 500 mW 12 V 10 mA Contact material AgNi Au Table 3 5 Type Voltage 500 Volts Model Type Current A Type Power kVA Dissipation W Current Transformer T1 Burden R Fuse F1 A Thyro PX 1PX...

Page 22: ...1000 1 1 00 2x1000 1500 HF 1300 3510 1500 1 1 00 4x900 2000 HF 1732 4800 2000 1 1 00 1x1000 2750 HF 2381 6200 3000 1 1 00 4x1500 Thyro PX 3PX 16 H 14 228 400 1 27 4 50 37 H 32 330 100 1 2 70 50 75 H...

Page 23: ...HF 500 1450 1000 1 1 00 2x1000 1500 HF 750 1775 1500 1 1 00 4x900 2000 HF 1050 2600 2000 1 0 91 1x1000 2750 HF 1450 3400 3000 1 1 00 4x1500 Thyro PX 1PX VSC3 16 H 8 70 400 1 27 4 50 37 H 18 105 100 1...

Page 24: ...2PX 80 H 95 225 100 1 1 2 100 200 HF 239 485 200 1 1 0 250 300 HF 358 640 300 1 1 0 350 500 HF 597 1225 500 1 1 0 630 780 HF 932 1700 1000 1 1 2 2x630 1400 HF 1673 3750 1500 1 1 0 4x700 1850 HF 2210 5...

Page 25: ...200 HF 138 260 200 1 1 0 250 300 HF 207 360 300 1 1 0 350 500 HF 345 625 500 1 1 0 630 780 HF 538 910 1000 1 1 2 2x630 1400 HF 966 1900 1500 1 1 0 4x700 1700 HF 1380 3200 2000 1 1 0 4x900 2200 HF 179...

Page 26: ...ure 3 1 Current derating Table 3 10 Fan current air volume and sound pressure Model Current A Air Volume m3 h Sound Pressure dbA 1m 50 Hz 60 Hz 1PX 200 HF 280 HF 0 22 0 22 120 53 300 HF 350 HF 495 HF...

Page 27: ...F 2200 HF 2600 HF 1 00 1 20 2000 81 Fans for HF units must be running when the unit is operating Connect the fans according to connecting diagrams When operating conditions are below 10 C 50 F a longe...

Page 28: ...6 kPa 656 mbar to 1060 mbar Equivalent altitude 3500 m to 500 m 11480 to 1640 1 Non condensing no formation of ice 2 Maximum relative humidity when the unit temperature slowly increases or when the un...

Page 29: ...s in multi zone mode 3PX 3 phase power section for 3 phase operation or with three 1 phase loads in multi zone mode 500 Up to 500 V 690 Up to 690 V 37 Type current 37 A H Integrated semiconductor fuse...

Page 30: ...Figure 4 1 In the simplest case all the setpoint values are added algebraically The prerequisite for a setpoint to influence the total setpoint value is that it must be enabled by the setpoint config...

Page 31: ...and limit relays the Thyro Touch display the Thyro Tool Pro PC software and the optional bus interface The unit signals faults in the power controller or load circuit via the FAULT LED and fault relay...

Page 32: ...er hardware fault LIMIT Red Limitation is active PULSE LOCK Red Pulse lock active FAULT Red Fault present CONTROL 1 Green Blinks at rate proportional to pulse width modulation of power controller 1 Re...

Page 33: ...ntroller is fitted with three relays Each of these relays has a change over contact AE recommends that users keep the default settings for K1 and K2 Each relay can be reconfigured as normally open or...

Page 34: ...connector with 3 analog inputs and 3 analog outputs Optional 16 pin analog digital I O connector with 4 digital inputs 3 digital outputs and 3 analog inputs Optional 16 pin digital I O connector with...

Page 35: ...n digital I O connector X51 Pin Signal Name Function X51 1 24 V X51 2 24 V X51 3 Digital input 1 1 Pulse lock X51 4 Digital input 1 2 Fault acknowledge X51 5 Digital input 1 3 User configured X51 6 Di...

Page 36: ...Name Function X53 1 24 V X53 2 24 V X53 3 Digital input 2 1 User configured X53 4 Digital input 2 2 User configured X53 5 Digital input 2 3 User configured X53 6 Digital input 2 4 User configured X53...

Page 37: ...input 3 7 User configured X54 10 Digital input 3 8 User configured X54 11 Digital input 3 9 User configured X54 12 Common X54 13 Digital output 3 1 User configured X54 14 Digital output 3 2 User confi...

Page 38: ...ry power supply input Figure 4 5 Bottom I O connectors Table 4 7 Relay K1 K2 and K3 connectors X21 X22 X23 Pin Function 1 Common 2 Normally open 3 Normally closed Table 4 8 AC auxiliary power supply i...

Page 39: ...es to add field bus communication capability to the Thyro PX power controller For additional module documentation scan the QR code in the table below Table 4 10 Module documentation links Anybus Modul...

Page 40: ...Anybus EtherCAT http aei com en anybus_ethercat html Anybus Modbus TCP http aei com en anybus_modbus_tcp html Anybus Modbus RTU http aei com en anybus_modbus_rtu html The second module slot may be equ...

Page 41: ...RO TOUCH DISPLAY The Thyro Touch display is an optional accessory for the parameterization and visualization of measured values such as current voltage power and setpoint Advanced Energy Thyro PX Powe...

Page 42: ...ireless communication The Thyro PX power controller provides a communications interface through the X10 port This interface allows you to monitor and control the unit through an optional touch display...

Page 43: ...led power controller parameterization Make sure to change the password after initial use to ensure that third parties cannot change the access levels Passwords must be numeric only and must contain at...

Page 44: ...for commissioning and visualization This software can be used to Set and display parameters Display current operating conditions and events Create a time stamped data record Create data charts Advanc...

Page 45: ...bottom of the unit and the bottom of the cabinet or any other object is 100 mm 4 The minimum distance between the top of the unit and the top of the cabinet or any other object is 150 mm 6 The minimum...

Page 46: ...igure 5 1 Thyro PX 1PX 500 16 H 37 H 75 H 110 H Figure 5 2 Thyro PX 1PX 500 130 H 170 H Thyro PX 1PX 690 80 H Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operation 5...

Page 47: ...o PX 1PX 500 280 HF Thyro PX 1PX 690 200 HF Figure 5 4 Thyro PX 1PX 500 350 HF 495 HF 650 HF Thyro PX 1PX 690 300 HF 500 HF Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup an...

Page 48: ...ro PX 1PX 500 1000 HF 1500 HF Thyro PX 1PX 690 780 HF 1400 HF Figure 5 6 Thyro PX 1PX 500 2100 HF Thyro PX 1PX 690 2000 HF Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and...

Page 49: ...mm 8 3 40 mm 1 6 99 mm 3 9 99 mm 3 9 395 mm 15 5 522 mm 20 5 365 mm 14 4 14 mm 0 6 14 mm 0 6 Figure 5 7 Thyro PX 1PX 500 2900HF Thyro PX 1PX 690 2600 HF Figure 5 8 Thyro PX 2PX 500 16 H 37 H 75 H 110...

Page 50: ...5 9 Thyro PX 2PX 500 130 H 170 H Thyro PX 2PX 690 80 H Figure 5 10 Thyro PX 2PX 500 280 HF Thyro PX 2PX 690 200 HF Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operati...

Page 51: ...500 350HF 495 HF 650 HF Thyro PX 2PX 690 300 HF 500 HF Figure 5 12 Thyro PX 2PX 500 1000 HF 1500 HF Thyro PX 2PX 690 780 HF 1400 HF Advanced Energy Thyro PX Power Controller 57010148 00B Installation...

Page 52: ...13 Thyro PX 2PX 500 2000 HF Thyro PX 2PX 690 1850 HF Figure 5 14 Thyro PX 2PX 500 2750 HF Thyro PX 2PX 690 2400 HF Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operat...

Page 53: ...re 5 15 Thyro PX 3PX 500 16 H 37 H 75 H 110 H M10 Figure 5 16 Thyro PX 3PX 500 130 H 170 H Thyro PX 3PX 690 80 H Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operation...

Page 54: ...Figure 5 17 Thyro PX 3PX 500 280 HF Thyro PX 3PX 690 200 HF Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operation 5 10...

Page 55: ...Figure 5 18 Thyro PX 3PX 500 350HF 495 HF 650 HF Thyro PX 3PX 690 300 HF 500 HF Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operation 5 11...

Page 56: ...Figure 5 19 Thyro PX 3PX 500 1000 HF 1500 HF Thyro PX 3PX 690 780 HF 1400 HF Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operation 5 12...

Page 57: ...20 Thyro PX 3PX 500 2000 HF Thyro PX 3PX 690 1700 HF Figure 5 21 Thyro PX 3PX 500 2600 HF Thyro PX 3PX 690 2200 HF Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operat...

Page 58: ...ons are taken DANGER Le personnel devra tre correctement form avant de pouvoir installer ou d panner des quipements lectriques haute nergie Des tensions potentiellement l tales peuvent entra ner le d...

Page 59: ...E DE MORT OU DE BLESSURES CORPORELLES D brancher et verrouiller tiqueter toutes les sources de puissance d entr e avant de travailler sur cette unit ou sur tout l ment qui y est raccord The optional m...

Page 60: ...com en anybus_profinet html Anybus DeviceNet http aei com en anybus_devicenet html Anybus EtherNet IP http aei com en anybus_ethernet_ip html Anybus EtherCAT http aei com en anybus_ethercat html Anyb...

Page 61: ...s 3 turns and pry out the module with a small flat bladed screwdriver as shown in the following figure Figure 5 22 Anybus module removal If an I O module must be removed from the unit remove the TORX...

Page 62: ...eceive proper training before installing or troubleshooting high energy electrical equipment Potentially lethal voltages could cause death serious personal injury or damage to the equipment Ensure tha...

Page 63: ...res connecting A1 X1 to A3 X1 3 phase only and A5 X1 Do not remove the jumpers 3 Verify that the following jumpers are in place a A1 X1 1 to A1 X1 2 b A3 X1 1 to A3 X1 2 3 phase only c A5 X1 1 to A5 X...

Page 64: ...Figure 5 24 Configure 3 phase as multi zone Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operation 5 20...

Page 65: ...Figure 5 25 Configure 2 phase as multi zone Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operation 5 21...

Page 66: ...ons sont conformes aux exigences applicables Make a suitable chassis ground connection to the location specified on the dimensional drawing See Dimensional Drawings on page 5 1 Connecting I O and Auxi...

Page 67: ...le a Strip 50 mm 2 of the cable jacket b Expose the cable shield for connection to the shield clamp c Strip 7 mm 0 28 of insulation from each conductor 3 Connect each conductor to the plug in screw te...

Page 68: ...ighten to the torque specified in Table 5 3 3 Connect each phase of the load to the load terminals T1 T2 T3 a Use the screw size specified in Table 5 2 b Tighten to the torque specified in Table 5 3 4...

Page 69: ...0 25 2 2 0 3 2 5 M6 3 0 26 1 4 4 38 9 5 9 52 2 M8 11 5 101 8 17 0 150 5 22 5 199 1 M10 22 0 194 7 33 0 292 1 44 389 4 M12 38 0 336 3 56 0 495 6 75 663 8 Connection Diagrams DANGER RISK OF DEATH OR BOD...

Page 70: ...Figure 5 27 1PX power controller connections Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operation 5 26...

Page 71: ...Figure 5 28 2PX power controller connections Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operation 5 27...

Page 72: ...Figure 5 29 3PX power controller connections Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operation 5 28...

Page 73: ...Figure 5 30 1PX VSC 2 power controller connections Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operation 5 29...

Page 74: ...Figure 5 31 1PX VSC 3 power controller connections Advanced Energy Thyro PX Power Controller 57010148 00B Installation Setup and Operation 5 30...

Page 75: ...bits and illuminates the FAULT LED or the red ON READY LED if the fault is severe You will not be able to apply power to the load until you clear the fault 3 Verify that the green ON READY LED is lit...

Page 76: ...nimized The mains are switched on off depending on the prescribed time period Ts switch on time To full wave period Figure 5 32 TAKT waveform The start and stop ramp functions can be used in TAKT mode...

Page 77: ...rating Modes on page 5 32 MOSI Starting Mode The MOSI starting mode is used for sensitive heating materials with a high Rwarm Rcold ratio such as molybdenum disilicide The power controller limits the...

Page 78: ...d by default Switching between the local setpoint and the remote setpoint can be controlled using the Thyro Touch display the Thyro Tool Pro PC software or the bus communication A digital I O line may...

Page 79: ...a control type you should be familiar with the application and with the operating characteristics of the load Controlled Value The controlled value effect on the load is proportional to the total setp...

Page 80: ...ax P Pmax smaller larger larger smaller Urmsmax Irmsmax without control larger larger smaller smaller Urmsmax Pmax Irmsmax General modulation limit Ts Tsmax max 1 If one of the limits is exceeded then...

Page 81: ...of the absolute value Ieff_Min Minimum rms current Ieff_Max Maximum rms current I_Min Minimum rectified current average of the absolute value I_Max Maximum rectified current average of the absolute va...

Page 82: ...If these limits are undercut or exceeded an indication occurs after a configurable number of mains periods Using the upper resistance limit in case of resistor elements connected in parallel it is po...

Page 83: ...master unit including power limit and number of devices Monitoring the grid load power limit dASM Application Considerations When designing and installing ensure that the Electric load is evenly dist...

Page 84: ...aster unit dASM NO OF DEVICES dASM POWER THRESHOLD W Start up each unit in the dASM group dASM Notification The dASM grid load optimization generates the following notifications in the master unit in...

Page 85: ...as a master only for units 1 to 6 and displays that an incorrect number of units are present in the dASM network MAINTENANCE Fan Maintenance The fan is subject to wear Complete the following visual i...

Page 86: ...e puissance d entr e avant de travailler sur cette unit ou sur tout l ment qui y est raccord DANGER Personnel must receive proper training before installing or troubleshooting high energy electrical e...

Page 87: ...ff 1 Disable the output 2 Verify that the limitation setting is correct 3 Verify that the unit load and load connections are correct Is the FAULT LED lit If yes The unit has detected a fault This faul...

Page 88: ...he customer supplied power supply for the A70 control device is missing Check that the voltage at terminal X1 1 and X1 2 of the A70 control device is within the range 90 VAC to 265 VAC or that X3 1 an...

Page 89: ...analog inputs Verify that parameters Ts Uemin Iemin and Pmin are 0 Controller parameters Ti and Kp are set too small Parameters Iemax Uemax and Pmax are set too large or the load current is too small...

Page 90: ...e next business day mailto technical support aei com For Sekidenko thermal product support contact by email mailto thermalapplications aei com For Power Controller product support contact by email or...

Page 91: ...ation call will allow Global Services to determine if the unit must actually be returned for the problem to be corrected Such technical consultation is always available at no charge Advanced Energy Th...

Page 92: ...ations 3 11 F fan maintenance 5 41 features 2 1 G general description 2 1 Global Services contact information 6 5 grounding 5 22 guidelines safety 1 2 SEMI 1 5 I icons in user manual 1 1 on unit 1 2 i...

Page 93: ...1 type designation 3 12 standards directives and standards 1 5 starting modes 5 33 status indicators LEDs 4 2 relays 4 4 symbols in user manual 1 1 on unit 1 2 T touch display accessing the main menu...

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