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Outputs For Reject and Signal Devices 

 
The detector has internal timing circuitry for the control of a variety of reject and alarm devices. Instructions for 
setting the reject delay and operate timing are given later in this manual.  
 
The  solid  state  relay  outputs  3,  4,  and  5  are  configurable  as  normally  open  or  normally  closed  and  can  be 
changed by pressing Menu / Level 3 / Reject Options / Relay Config (See reject menu section for more details).  
Theses are solid state relays and are designed to control AC voltages only.  
 
In the case of the mechanical relay outputs 1 and 2, all three outputs (COMM, NO, and NC) are provided and 
can be wired as normally open or normally closed.  The voltage can be AC or DC.  
 
All outputs are unpowered, or dead, contacts.  In order to use them to control reject or alarm devices, a power 
source must be supplied. The customer may supply the source or use the switched 115 VAC source available at 
Terminal L OUT. 
 
 

Wiring for Conveyor Stop on Detection of Metal

 

 

Wire  the  conveyor  motor  control  relay  in  series  with  any  relay  output  that  has  been  configured  as  normally 
closed.    When  metal  is  detected,  the  output  relay  contacts  will  open  and  cause  the  control  relay  in  the  motor 
starter to de-energize and stop the conveyor. This occurs after the delay time has elapsed.  
 
Use  the  delay  time  if  you  want  the  contaminated  product  to  stop  at  a  particular  spot  on  the  conveyor.  If  you 
want the conveyor to stop immediately, set the delay time to zero. The conveyor may be restarted by pressing 
the start button on the conveyor motor starter. The conveyor will not start until the operate time has elapsed.  
 

WARNING:

  Do  not  wire  full  motor  voltage  through  the  metal  detector  contacts.  They  should  be  used  for 

control voltage only.  
 
Refer to wiring diagrams (Figures 2 through 5) at the end of this manual for specific voltages. 

 
 

Wiring for a Reject Device, Light, or Alarm 

 
Verify that the device is rated for the correct voltage. Devices that activate when power is applied should use 
the  normally  open  configuration.  Devices  that  activate  by  an  interruption  of  power  should  use  the  normally 
closed configuration.  

 
 
Standard  method:

  All  relay  outputs  can  also  be  used  to  control  reject  devices,  lights,  and  alarms.  However, 

these  outputs  are  unpowered,  or  dead,  contacts.  A  power  source  must  be  supplied  by  an  external  means  or  it 
may be supplied by the metal detector via terminal L OUT.  
 
Connect the power source to one side of the relay output.  The device is then connected to the other side of the 
relay  output.    The  remaining  side  of  the  device  is  connected  to  Terminal  N  OUT  to  complete  the  circuit.  Set 
delay and operate times as required. Instructions for setting the timing are included elsewhere in this manual.  
 
Refer to wiring diagrams (Figures 6 and 7) at the end of this manual for specific voltages. 

Summary of Contents for ProScan Max II

Page 1: ...Metal Detector INSTALLATION GUIDE AND OWNER S MANUAL Advanced Detection Systems 4740 W Electric Avenue Milwaukee WI 53219 414 672 0553 Phone 414 672 5354 Fax www adsdetection com P N 807732 Rev 4 6 2...

Page 2: ...tal Detector Auto Learn Procedure 12 Product Selection 12 Tips for Successful Auto Learn 16 Additional Items for Product Set Up 17 Naming the Product 17 Product Settings 18 Phase Setting 18 Sensitivit...

Page 3: ...site in sign As metal passes between the oscillator and a receiving coil the current induced in that coil changes This causes an imbalance which is amplified and detected in the electronic control uni...

Page 4: ...ct pipes with emulsions or gravity system product chutes should pass through the center of the detector opening without touching the walls of the aperture The product being inspected should pass throu...

Page 5: ...l strip housed inside of the separate power box A terminal connections chart is located on page 5 and on the inside of the power box cover Main power is applied to the metal detector via Terminals L I...

Page 6: ...s other than those supplying the metal detector Caution should be used when working on machinery as components may stop and start automatically without warning POWER INPUT OUTPUT BOARD RLY 5 15 VDC IN...

Page 7: ...y closed contact for relay 2 PULSE and RESET inputs OPTO INPUT Input for photo eye RLY2 NO Normally open contact for relay 2 PULSE INPUT Input for external timing pulses 5 VDC OUT Locally available 5...

Page 8: ...y time if you want the contaminated product to stop at a particular spot on the conveyor If you want the conveyor to stop immediately set the delay time to zero The conveyor may be restarted by pressi...

Page 9: ...8...

Page 10: ...9...

Page 11: ...s discussion we will use the Windows File File method of navigating around the menu As an example if we needed to go to the Reject Options screen we would say MENU LEVEL 3 PASSWORD REJECT OPTIONS The...

Page 12: ...all aspects of the product such as sensitivity reject control and timing product learn product naming etc LEVEL 3 Allows the operator LEVEL 2 functions as well as the ability to change system settings...

Page 13: ...LL BE DESCRIBED BELOW It is a good idea to first read the following section Tips for Successful Auto Learn before beginning the auto learn process PRODUCT SELECTION Product selection is available on a...

Page 14: ...to perform the learn function Logging in on level 2 produces the following screen Now press the PRODUCT SET UP button to go to the learn menu The following screen will appear Now press the LEARN RELE...

Page 15: ...there is a continuous line uninterrupted line of products This learn method allows a hands off learn A continuous pipeline of liquid or a uninterrupted line of candy bars would be appropriate for thi...

Page 16: ...en metal comes through the detector it makes a large enough signal to go above the detect point and the detector sees metal If the product is very consistent the learn margin can be set close to the p...

Page 17: ...roducts will give uncertain phase values For all practical purposes partially frozen meat products should not be used for auto learning 5 Make sure the sample product is uncontaminated by metal If by...

Page 18: ...MENU The following screen will appear The default name for each product is Product 1 Product 2 etc Press the Product Name to make the keyboard appear Enter the name you have chosen for this product up...

Page 19: ...tely by the learn process and generally should not have to be adjusted by the user SENSITIVITY 1 SENSITIVITY 2 The metal detector has two channels of sensitivity During the learning process the metal...

Page 20: ...anually configure the sensitivity of your detector using the Product Monitor it is first necessary to understand the correlation between the sensitivity settings and the product monitor values The det...

Page 21: ...oduct tracking is a method of averaging the signal coming from the product so that as the signal changes gradually during the day the allowed signal will gradually change also The product tracking men...

Page 22: ...conds Reject operate time Sets the time that the reject device stays activated It can be adjusted in tenths of a second from 0 30 seconds On detection of metal the reject device light and or alarm wil...

Page 23: ...bring up the RELAY CONTACT SETUP screen After changing the configuration of the relays you MUST press the SAVE SETTINGS button to make the change permanent The metal detector is usually mounted on a c...

Page 24: ...o provide compensation for two metal detection situations The metal is at the leading edge of the package In this case the rejection device may operate slightly sooner than when the package actually a...

Page 25: ...metal has been detected since the counter was last reset Reset the counter during product changeover for more accurate product run information To reset the counter go to MENU LEVEL 3 PASSWORD REPORTS...

Page 26: ...al samples When enabled this feature reminds the user that performance validation is due Access to the performance validation feature is through the Reports hard key on the left When pressed the follo...

Page 27: ...listed on the data logger along with a time and date stamp upon successful completion of the ferrous test Enter the desired values for each metal type Enter Validation Set Up and the following screen...

Page 28: ...in From the Performance Validation Menu screen select Validation Ferrous The following screen will appear Test the product with the ferrous test wand If a detection occurs press Test Passed If it did...

Page 29: ...owered from sources other than those supplying the metal detector Caution should be used when working on machinery as components may stop and start automatically without warning Most faults found with...

Page 30: ...xcessive vibration CONSTANT FALSE TRIPS Check to make sure that the product being inspected has not changed in any way If a product changes in moisture temperature or mass it will change the product s...

Page 31: ...ded These variables are adjusted using the Reject Delay Time and Reject Operate Time in the metal detector menu By adjusting the sweep arm speed on either the retreat or attack rate it may be necessar...

Page 32: ...regarding sweep arm adjustments HANDLING MOVING AND TRANSPORTING THE UNIT When moving the detector be sure the unit is powered off Exercise caution to avoid tipping the unit When lifting the unit wit...

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