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In  order  to  receive  optimum  results,  POLY  PRO 
collectors  should  operate  at  or  near  nominal  flow 
rates.  Recommended  nominal  and  minimum  flow 
rates for the different collector sizes and maximum 
number of collectors per row are: 
 

 

 
For  example:  nominal  flow  through  a  row  of  nine 
collectors, size 4x10 ft. is 9x4 GPM = 36 GPM. 
 
Compare your nominal flow with the flow rate of the 
pump. Consult the performance curves from the pump 
manufacturer if you are not sure.  If the flow rate is 
excessive (more than 10 GPM per collector), or if the 
system pressure is greater than 30 PSI, a bypass line 
should be installed between the collector supply and 
return lines above the three-way value. 
 
If the flow rate is below the minimum as shown in the 
table  above,  then  the  size  of  the  filtration  pump  or 
pipe  size  should  be  increased,  or  a  booster  pump 
installed in some cases. 
 
Select appropriate pipe size for the system supply and 
return lines. The headers of the POLY PRO collectors 
are  2”,  and  the  pipe  adapters,  included  in  the  kits, 
connect to 2” PVC Schedule 40 pipe. 

 
To  avoid  excessive  pressure  loses  the  following 
minimum pipe sizes for the supply and return lines are 
recommended. 
 

 

 
Where  the  recommended  size  is  not  available  or 
where the length of the lines exceeds 100 feet, use the 
next larger size. 
 

Step 2: Decide on System Layout and Placement of 
Collectors 
 

The basic consideration for the system lay-out is to 
ensure uniform flow across each collector, equal flow 
through  every  collector  in  the  system  and  that  the 
system  drains  automatically  when  not  in  the 
operation. This is accomplished with connecting the 
supply  line  to  the  bottom  (or  inlet)  header,  and  the 
return line at the opposite diagonal flow. The outlet 
headers must be pitched in  a vertical  distance of at 
least  8”  (20cm)  above  the  inlet  headers  to  assure 
proper  drainage  and  performance  (4*  angle  from 
horizontal). 

 

 
 
 

Summary of Contents for 16004-10

Page 1: ...oyment First you should thoroughly plan the proposed system before installation Section One of this manual explains and illustrates the required kits and components Section Two provides detailed instr...

Page 2: ...ordered separately Use one 1 kit for each collector 2 System Kit Part No 18002 1 Contains additional hold down hardware and connecting parts and adapters needed to complete water connection from the...

Page 3: ...Polypropylene fabric strap 5 8 wide 100 or 300 ft long 7 Header Inserts Part No 50055 1 are used in special situations where unusually high stagnation temperatures are expected such as in desert clima...

Page 4: ...installed in some cases Select appropriate pipe size for the system supplyand return lines The headers of the POLY PRO collectors are 2 and the pipe adapters included in the kits connect to 2 PVC Sch...

Page 5: ...sharp utility knife cut through the weld while pulling the two plates apart Lay the collector over the vent pipe keeping the vent pipe at least 12 inches away from a header It will be easier to compl...

Page 6: ...not install the hold down brackets until the collectors are in place 5 bring the first collector to the roof and slip the proper hoses over both end of the inlet and outlet headers on the last return...

Page 7: ...the vacuum relief valve in the outlet header of each row This will be located at the opposite end of the row that is connected to the collector outlet pipe Refer to Figures 4 and 12 12 Install an end...

Page 8: ...manufacturer s instructions included with the automatic equipment you use Other Equipment Some pools employ an automatic pool cleaner This should be plumbed before the control valve to assure positive...

Page 9: ...d one 1 Referring to the figure below locate the tube to be isolated End tube has been shown for clarity Using a sharp utility knife very carefully cut away approximately 1 of the tube at both headers...

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