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20/10/21 Rev:1.0.1

 (LINGUA ORIGINALE)

3

•  Type: Supply system for solid fuel fi replaces

•  Model: FIREPOD universal

• Revision 1.0.1

System 
FIREPOD universal

INSTRUCTION MANUAL

1 INTRODUCTION 

 

4

 

1.1 Using the manual 

      4

2 WARNINGS

 

 

4

PRODUCT DIMENSIONS AND TECHNICAL DATA 

 

5

 3.1 

Identifi cation plate 

 

6

 

3.2 Safety symbols 

 

6

KIT AND ACCESSORIES 

 

7

5   INSTALLER’S RESPONSIBILITIES  

 

6   INTENDED USE OF THE SYSTEM 

 

8

 

6.1 Installation diagram 

  8-9

INSTALLATION of the basic components 

 

10

 

7.1 Control panel 

 

10

 

7.2 dispenser tank 

 

10

 

7.3 Installation of the dispenser on tanks and compartments with controlled pressure   

11

 7.4 

Motor 

 

11

 

7.5 Suction inlet 

 

12

 7.6 

Antistatic 

fl exible piping Ø 45 mm 

 

12

 

7.7 Flexible pipe with suction lance 

 

13

 

7.8 electrical connection cables 

 

14

ACCESSORIES - OPTIONAL 

 

14

 

8.1 Minimum level sensor for tank 

 

14

 

8.2 Air exhaust silencer 

 

15

 

8.3 Dust separator fi lters 

 

15

 8.4 

Antistatic 

PU 

fl exible pipe Ø 45 mm 

 

15

 

8.5 Sleeve Ø 45 mm for joints 

 

15

 

8.6 Adjustable shelf for rectangular dispenser tank 

 

16

 

8.7 Electrical wiring extensions 

 

16

9 PIPES 

CONNECTIONS 

 

16

10 ELECTRICAL WIRING 

 

17

11  SUMMARY OF THE INSTALLATION PHASES 

 

17

12  FIRST START-UP AND COMMISSIONING 

 

17

13  CORRECT USE OF THE SYSTEM 

 

18

14  MAINTENANCE AND END OF LIFE 

 

19

 

14.1 End of life 

 

19

15 TROUBLESHOOTING 

 

20

16 WARRANTY 

 

21

17 CERTIFICATION 

 

22

INDEX

Summary of Contents for FIREPOD universal

Page 1: ...SYSTEM FIRE POD UNIVERSAL ASSEMBLY USE AND MAINTENANCE MANUAL 26 ...

Page 2: ......

Page 3: ...d compartments with controlled pressure 11 7 4 Motor 11 7 5 Suction inlet 12 7 6 Antistatic flexible piping Ø 45 mm 12 7 7 Flexible pipe with suction lance 13 7 8 electrical connection cables 14 8 ACCESSORIES OPTIONAL 14 8 1 Minimum level sensor for tank 14 8 2 Air exhaust silencer 15 8 3 Dust separator filters 15 8 4 Antistatic PU flexible pipe Ø 45 mm 15 8 5 Sleeve Ø 45 mm for joints 15 8 6 Adju...

Page 4: ...efully for the entire operating life of the product The main objective of this manual is to familiarise the product and its correct safe use No part of this manual may be reproduced or copied without the written authorisation of the manufacturer The manufacturer reserves the right to make improvements and modifications to this manual and to the product itself without having the obligation to notif...

Page 5: ...x humidity level 30 95 Supply V ac 230 Frequency Hz 50 Motor power kW 1 35 Absorption A 5 8 Thermal circuit breaker A 8 Max dosing capacity l 6 dispenser tank weight kg 2 2 Control panel weight kg 0 45 Motor weight kg 1 8 Motor plate weight kg 0 55 Weight of complete suction inlet kg 0 15 Weight of antistatic hose kg m 0 35 Weight of connection cables kg m 0 15 Noise dB A 70 N B Nominal noise valu...

Page 6: ... VOLTAGE OR ELECTRIC CURRENT Danger of serious personal injury During maintenance operations disconnect the electricity and make sure that the power supply cannot be restored CUTTING HAZARD Danger of serious personal injury During maintenance operations disconnect the electricity and ensure that the power supply cannot be restored AUTOMATIC STARTING HAZARD Danger of serious personal injury During ...

Page 7: ...10 1 x cable for control panel power supply 11 1 x cable for suction inlet control panel connection 12 5 x metal hose clamps 13 4 x TCC5x12SP screws for fixing the motor plate 14 1 x guarantee form 15 1 x assembly use and maintenance manual Check that the control unit its accessories and the kit correspond to what was ordered and that they do not show obvious signs of transport damage If this is n...

Page 8: ...atically It stops by itself when the fuel inside the tank prevents the discharge door from closing doser see point 6 2 Its components can also be installed inside the furnishings that integrate inserts and fireplaces aesthetically provided they remain accessible for maintenance purposes The system cannot vacuum products with too fine 2mm or too large 10mm granulometry or excessively dusty damp and...

Page 9: ...9 English 20 10 21 Rev 1 0 1 1 2 3 4 5 6 7 8 9 IN OUT OUT IN ...

Page 10: ...2 to 32 seconds see figure 1 The panel must be permanently fixed by its anchor points see figure 2 away from sources of excessive heat and protected from water Figure 1 Figure 2 0 1 7 2 Dispenser tank The dispenser tank must be permanently fixed by its anchor points see figure 3 above the fuel tank taking care that it is perfectly level Alternatively the multiposition shelf optional can be used Wh...

Page 11: ... and the rubber plate do not compromise the proper functioning of the transport system instead they could change the internal pressure of the tank or that of the compartment where the chimney is installed compromising its safety It is possible to solve this problem mainly by programming the working time of the fuel transfer system only when A The brazier of the boiler is switched off and cold B Th...

Page 12: ...flexible see figure 24 made of thick polyurethane and is equipped with a copper strand It should be cut to size to connect the various components of the system The maximum recommended lengths for connecting the various system components are as follows 2 5 meters from the suction inlet to the dispenser tank max 3 30 m 2 meters from the doser to the motor max 3 m 1 5 meters from the motor to the air...

Page 13: ...th suction lance This 1 5 meter pipe must be assembled by screwing in the rubber fitting that will support the steel lance to one end see figure 12 on the other end screwing in the fitting that will be used for the connection in the suction inlet see figure 13 The hose will only be connected to the suction socket before each loading operation and dis connected once completed see figure 14 Figure 1...

Page 14: ...ee figure 20 the red LED lights up to indicate that the minimum fuel level in the tank has been reached 7 8 Electrical connection cables The electric cables supplied are all equipped with different wiring to avoid positioning errors The cables allow the connection of power supply to the control panel see figure 15 and the connection of the suc tion inlet to the control panel see figure 16 The othe...

Page 15: ...lter has a fixed wall mounting see figure 22 and another smaller lighter model with handles and feet see figure 23 can be positioned more easily on the ground or on a shelf also just during loading operations 8 4 Antistatic PU flexible hose Ø 45 mm The 6 m length hose see figure 24 it can be useful if the distances to be covered between the various components of the system are greater than the sta...

Page 16: ...onnection points are fastened with steel hose clamps and that there are no cracks or air leaks Any junctions must be made using the specially designed rubber sleeves optional The different hose sections must be firmly fastened to a wall or to a stable surface and must have no dips or excessive bends Any bends must have a minimum radius of 50 cm Keep the hoses away from heat sources like funnels co...

Page 17: ... the control panel to 1 and check that the switch lights up open the suction inlet flap and insert the flexible pipe equipped with lance The system will now start operating with 2 second suction cycles and short consecutive repetitive shutdowns the shutdown phases allow the fuel to be discharged from the metering unit into the tank After a few empty cycles you can start sucking the fuel by placing...

Page 18: ... THE SYSTEM Figure 27 Now check that the duration of each suction cycle is long enough to fill the dispenser tank with the right amount of fuel at least up to half of its internal volume To make this check at the end of a suction cycle keep the outlet door closed after completing a cycle and turn off the system then open the lid of the dispenser tank and check the contents Now use the trimmer loca...

Page 19: ... which can be reached by opening the lid using the two hooks positioned on both sides see figure 29 Blow the motor ventilation grids annually with low pressure compressed air to eliminate any dust deposits To ensure the optimum and long lasting operation of the system in the event of breakdowns it is recommended to contact an authorized service center and to use only original spare parts 14 1 End ...

Page 20: ... is not perfectly closed the micro switch of the suction inlet does not work Suction does not work the lower dispenser tank discharge flap is open the micro switch of the doser does not work the switch light 0 1 is off and therefore there is no power supply to the system the thermal circuit breaker has tripped The thermal breaker 8 A thermal switch positioned on the control panel see figure 28 has...

Page 21: ...om 1 accident abuse misapplication repair alteration or unauthorized disassembly 2 maintenance operation use which is not in accordance with the product instructions or connection to an improper voltage supply or 3 use of consumables and spare parts which are not supplied by the manufacturer or authorized service center Valid warranty claims are generally processed through the point of purchase of...

Page 22: ...th Regulation EC 1907 2006 REACH or registration evaluation authorization and restriction of chemical substances Although in the working cycles of raw materials and our products such substances are not used their presence in the size of p p m parts per million cannot be excluded due to micro pollution of raw materials Declaration of conformity The Manufacturer declares that its products and equipm...

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Page 24: ...FIRE POD F0920593 info advanceeasymoving com www advanceeasymoving com ...

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