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Technical manual ADITRAT                               

 

 

 

 

 
2.  WATER SOFTENER 
 
 

2.1.  GENERALITIES: 

 

The  water,  while  crossing  the  earth  strata,  becomes  rich  of  mineral  salts  that  represent  its  total 

salinity.  The  presence  of  some  of  these  salts,  such  as  calcium  and  magnesium,  determines  its 

hardness, which is the main cause of scale and damages to the water installations (control valves, 

security valves, purgers, boilers, heaters…).

 

 

It is convenient to install a SOFTENER that, by means of synthetic resins, can absorb the calcium and 

magnesium salts and eliminate the excessive hardness.  

 
SCALE: 
 

Scale is another serious problem caused by the water hardness. Pipes, through which the hard water, 

cold  or  hot,  is  circulating,  can  get  obstructed.  Scale  is  not  necessarily  produced  when  the  water 

temperature is high, any variation on the original water temperature is sufficient to generate it.   

 

With the progressive increase of scale in a water heater, or boiler, it happens that the boiler can need 

more and more energy to transfer the same heat, coming to consume by 30% more than if it would 

work with soft waters. Furthermore, this can cause overheating of the materials with the consequent 

break of the equipments. All these problems disappear with the use of soft or decalcified water.  

 

THE SOFTENER: 

 

There  are  various  effective  methods  to  reduce  the  water  hardness,  the  most  appropriate  are: 

deionization, distillation, reverse osmosis and the ionic interchange (decalcification).  

The  softener  is  composed  of  a  tank  for  resins  and  another  one  for  salt  (salt  is  necessary  for  the 

periodical  regeneration  of  the  resins).  The  unit  is  completed  by  a  programmer  valve  regulating  the 

washing cycles necessary to the equipment’s efficiency. 

 

 

2.2.  OPERATION 

 

The  water  decalcification  is  due  to  an  interchange  of  ions  (calcium-magnesium  for  sodium)  at  the 

moment the water passes through a bed of special resin. Once the resin gets saturated, it must be 

washed or regenerated with salt. 

 

In order to preserve the life of the resin, its regeneration must be realized according to the following 

guidelines: 

 

First of all, a good cleaning in order to eliminate all the impurities that may have settled down on the 

resins.  

Secondly, proceed to wash the resins with brine (salt dissolved in water). 

Finally, a good rinsing to eliminate the exceeding salt. 

 

 

 

 

 

 

Summary of Contents for ADITRAT

Page 1: ...ADITRAT REFILLING WATERS TREATMENT TECHNICAL MANUAL OF INSTALLATION USE AND MAINTENANCE 3 2011bis ...

Page 2: ...njector 7 2 4 Maintenance guide 8 3 DISPENSER 11 3 1 Working conditions 11 3 2 Start up 11 3 3 How to regulate the dosage 11 3 4 Maintenance 11 3 5 Recommendations 12 4 DESCALING PRODUCT 12 4 1 Characteristics 12 4 2 Chemical properties 12 4 3 Treatment doses 12 Data indicated in the present manual are liable to changes ADISA CALEFACCIÓN ARTICULOS DOMESTICO INDUSTRIALES CALEFACCIÓN S L has the rig...

Page 3: ...nd sludge will start to settle down in the installation preventing the equipments to correctly operate the radiators to work at 100 of their capacity and the same will happen to the heating and cooling generators This process will cause deterioration of the installation and of the equipments installed So it would be important to avoid realizing refillings with non treated water and if this is not ...

Page 4: ... 2 SOFTENER 3 DISPENSER 4 TANK FOR QUICK REFILLING 5 WATER METER 6 NON RETURN VALVE 7 CUT OFF VALVES E COLD WATER INLET C CONNECTION TO THE INSTALLATION L QUICK REFILLING OF THE PRODUCT V DRAINING DIMENSIONS OF THE BASE 800 x 680 mm HEIGHT 1050 mm 2 E 1 C 6 5 3 L ...

Page 5: ...would work with soft waters Furthermore this can cause overheating of the materials with the consequent break of the equipments All these problems disappear with the use of soft or decalcified water THE SOFTENER There are various effective methods to reduce the water hardness the most appropriate are deionization distillation reverse osmosis and the ionic interchange decalcification The softener i...

Page 6: ...rvice salt suction and slow washing A Programmer valve B Resin column C Feed central pipe D Resin E External casing F Assembly of brine 2 3 GENERAL CHARACTERISTICS OF THE PROGRAMMER VALVE Body in NORYL just one piece no risk of leaks No possibility of corrosion due to the NORYL characteristics Possibility of regulating the draining water Flow guaranteed from 20 to 50 litres minute with a pressure ...

Page 7: ... a good earth connection 2 3 2 INSTALLATION OF THE SOFTENER 1 Connection of the drain pipe The connection must be realized in the point marked in the valve with the word DRAIN which is situated on a side of the programmer head 2 Assembly brine injector This series of valves are equipped in our factory with the injector nr 3 The function of the injector disk is to create the necessary vacuum to ext...

Page 8: ...GULATION OF THE REGENERATION PHASES 1 Duration of the regeneration Be sure that all clips of the wheel H are stretched outwards in order to avoid a spontaneous regeneration when you use the controls Loosen the screw A and move the cams so that the signal B coincides with the required total regeneration time EXEMPLE In the drawing the signal B coincides with a time of 70 minutes tighten again the s...

Page 9: ...r must be between 2 kg cm2 and 4 kg cm2 Check it A pressure lower than 2 kg cm2 does not allow obtaining correct brine suction and an excessive pressure risks to damage the valve or the salt suction system In case the pressure from the mains is higher than the maximum pressure recommended it is important to install a reducing pressure valve before the softener Check the prefixed times in the progr...

Page 10: ...neration Not sufficient brine quantity Raise the position of the floater in the brine valve Excessively fast brine suction Change the injector disk for one of greater number Check the height of the floater Low concentration of brine due to a reduction of the diameter or to a constriction in the suction pipe Eliminate the constriction Change the suction pipe Low concentration of brine due to dirtin...

Page 11: ... or change it Injector s filter is obstructed full of dirtiness Eliminate dirtiness or change it Obstructed injector Grooves covered with dirtiness Clean the injector disk grooves Change Insufficient inlet pressure Watch that the minimum pressure is higher than 2 kg cm2 Disconnect the brine suction pipe from the floater valve During the induction cycle no suction is detected on the contrary water ...

Page 12: ...h time for sucking brine Change the injector for another one of greater size Suction of excessive quantity of brine Check the floater height in the salt valve Lower it PROBLEM WATER KEEPS ON COMING OUT FROM THE DRAIN AFTER THE REGENERATION HAS ENDED Damaged drain valve It does not adjust correctly or lack of a O ring gasket Change the valve Clean the drain valve Put a O ring gasket Programme cams ...

Page 13: ...e dispenser s body P004 Pull down the spring Take out the pin and place it where you prefer Dosage Not use 0 5 0 8 1 Release the spring so that it can go back to its initial position Screw the dispenser s body P004 3 4 MAINTENANCE Respect the flow and pressure values indicated in paragraph 4 Use the dispenser with cold or tepid water and if the products to be dispensed are solid take care that the...

Page 14: ... liquid Smell slightly ammoniac Density 1 2 gr c c ph pure product 10 7 ph in dissolution at 1 9 5 It is compatible with glycolic antifreeze 4 2 CHEMICAL PROPERTIES This product should be employed in closed circuits cold or hot water or in those cases requiring the maximum effectiveness that no other products can achieve Thanks to its chemical stability and its dispersing action it has an excellen...

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