ADB Safegate RELIANCE Gate Sign User Manual Download

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Gate Sign

Application

G = Gate Sign

Height

2 = 1200 mm

7 = 700 mm

9 = 900 mm

Length

2 = 1200 mm

3 = 1300 mm

9 = 900 mm

Intensity

D = Dimmable

Sides

1 = One-sided

Frame Color

G = Grey

Y = Yellow

B = Black

Power and Monitoring

V = VAC

Standard

I = ICAO

Version

1 = First version

Notes

Only available as 900 x 900, 1200 x 1200, and 700 x 1300 mm

RELIANCE
Spare Parts

64
Copyright

Summary of Contents for RELIANCE Gate Sign

Page 1: ...RELIANCE Guidance Sign and Gate Sign User Manual UM 4007 Rev 6 0 2022 07 18 ...

Page 2: ......

Page 3: ...be defective Any returns under this guarantee are to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB SAFEGATE warranty is limited to that extended by the original manufacturer This is ADB SAFEGATE s sole guarantee and warranty with respect to the goods there are no express warranties or warranties of fitness for any particular purpose or any implied wa...

Page 4: ...radiction with the general rules Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment Allowing unskilled personnel to perform any task on or with the equipment ADB SAFEGATE BV This manual or parts thereof may not be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recordin...

Page 5: ...cal Connection 24 4 5 Bird Deterrent Spikes SG19216 optional 25 4 6 Reflective Tape 26 4 7 Gate Sign 26 5 0 Operation 29 6 0 Maintenance 31 6 1 Replace a Front Panel 32 6 2 Replace an LED strip 33 6 3 Replace an LED Adapter Card 36 6 4 Replace a Converter 6 6A series circuit signs 38 6 5 Replace a Converter VAC parallel circuit signs 40 6 6 Replace the Complete Electronics Box 41 6 7 Replace a Dam...

Page 7: ... observe this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING Wear personal protective equipment Failure to observe may result in serious injury WARNING Do not touch Failure to observe this warning may result in personal injury death or equipment damage CAUTION Failure to observe a caution may result in equipment damage Qu...

Page 8: ...pment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow this instruction can result in serious injury or equipment damage Additional Reference Materials Important Information IEC Inter...

Page 9: ...at base the light fixture will be installed in in order to chose the correct gasket bolts and nuts Bolt type length and torque value are determined by type of base height of spacers used and clamp force required in FAA Engineering Brief No 83 latest revision Due to the risk of bolts vibrating loose do not use any type of washer with the fixing bolts such as split lock washers other than an anti vi...

Page 10: ...ocks or locked out electrical disconnects or pneumatic valves Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never oper...

Page 11: ...sons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to service this equipment An open airfield current circuit is capable of generating 5000 Vac and may appear OFF to a meter Never unplug a device from a constant current circuit while it is operating Arc flash may result Disconnect and lock out electrical power Always use safety devices when working on this equipme...

Page 13: ...gn information with focus on safety installation and maintenance procedures For more information see www adbsafegate com Note It is very important to read this document before any work is started UM 4007 Rev 6 0 2022 07 18 7 Copyright ADB Safegate All Rights Reserved ...

Page 15: ... only where it is a stand alone sign shall have a yellow border Designed to identify taxiway and runway location on which the aircraft is located Aircraft Stand Identification Sign Gate and Stand Identification signs black inscription on a yellow background Designed to identify to the pilots the particular gate stand location RELIANCE illuminated airfield guidance signs are used as information man...

Page 16: ...um Electronics box made from aluminum Legend panel front of UV resistant polycarbonate Operating Conditions Operating Condition Symbol Specification Operating temperature TA 40 C to 70 C Storage temperature TSTG 60 C to 80 C Humidity RH Up to 100 Power Consumption Power Factor PF typically 95 Use the table to calculate CCR load and transformer sizing For circuits or signs operating as low as 6 3A ...

Page 17: ...ame The visible face of the sign legend panel is 100 mm less than the height and width of the sign frame When installed and mounted onto poles and Y shaped feet the total sign height increases by approximately 100 mm Sign Size mm Height x Length Weight kg 322 km h Weight kg 480 km h 700 x 1150 24 8 24 8 700 x 1300 26 5 26 5 700 x 1600 31 0 35 0 700 x 1800 33 7 37 7 700 x 2100 41 2 41 2 700 x 2500 ...

Page 18: ...s 3 2 Power and Monitoring Versions MON LED sign with integrated fail open technology with CCR monitoring capability adjustable intensity following the CCR current Non MON Non monitoring version with adjustable intensity following the CCR current VAC 120 240VAC 50 60Hz constant intensity RELIANCE Introduction 12 Copyright ADB Safegate All Rights Reserved ...

Page 19: ...the table refers to the outer dimensions of the frame The length and height of the face are 100 mm less the values below Table 1 Wind load requirement ICAO 322 km h FAA Mode 2 Sign size mm Number of poles Frangible coupling C C distances mm 700 x 1150 2 FC 1 8 700 700 x 1300 2 FC 1 8 850 700 x 1600 2 FC 1 8 1150 700 x 1800 2 FC 2 2 1350 700 x 2100 3 FC 1 8 830 700 x 2500 3 FC 1 8 1030 700 x 2650 4...

Page 20: ...ameter of 180 mm with 120 spacing to mate with the base Use the correct Center to Center C C mounting distance to layout anchoring points on the surface according to the sign length and where the sign is to be installed For information see Table 1 and Table 2 Ø180 R6 15 Ø60 3 7 inch 2 4 inch Poles and Frangible Couplings Delivery Poles with their respective frangible couplings are assembled at the...

Page 21: ...ing and mounting base Pole Frangible coupling Mounting base 4 1 1 Tools to use The standard tools listed below are required or recommended when installing a sign but keep in mind that other tools may be needed depending on installation site Socket set 16 mm 17 mm 18 mm 19 mm with a 15 cm or 6 extension bar Torx key T20 and T30 Spanner 25 mm and 27 mm Small flat screwdriver to be used when installi...

Page 22: ...llation attach a ring type crimp terminal to the ground wire and then fasten it to the back of the sign using the grounding screw M5 head screw is located near the base of the converter box and is marked with a grounding symbol It is also possible to ground the sign via the terminal block inside the converter box CAUTION The RELIANCE Sign with fail open monitoring is not to be connected to transfo...

Page 23: ...es and Frangible Couplings Measurement Figure 3 Back of the assembled sign Installation 1 Install the mounting bases and poles for the sign 2 On the upper mounting profile slide on and position the four screws to hold the u clamps Figure 4 Slide the screws into position UM 4007 Rev 6 0 2022 07 18 17 Copyright ADB Safegate All Rights Reserved ...

Page 24: ...ers bolts and lock nuts Recommended torque 8Nm Figure 5 Mounting profile on poles Upper mounting profile Poles approx 60 mm M8 lock nut M8 hex screw U lamp c M8 flat washer Mounting profile M6 stop screw M6 spring lock washer RELIANCE Installation 18 Copyright ADB Safegate All Rights Reserved ...

Page 25: ...ign on the mounting profile The flange of the sign match the track in the mounting profile Figure 6 Placement of sign on poles C S C C ection UM 4007 Rev 6 0 2022 07 18 19 Copyright ADB Safegate All Rights Reserved ...

Page 26: ...cement of lower mounting profiles and clamps Lower mounting profiles and clamps 6 Fasten the stop screws on the mounting profiles Recommended torque 2Nm Figure 8 Illustrative example of stop screw positions may vary depending on type and size of sign Stop screws RELIANCE Installation 20 Copyright ADB Safegate All Rights Reserved ...

Page 27: ... ø6 5 mm Double sided tape 30 45 mm Alcohol based detergent Cloth Installation 1 With a alcohol based detergent clean the lower profile surface where the bracket shall be mounted 2 Place a thin piece of double sided tape on the inside of the bracket 3 Peel off the protective cover from the double sided tape on the bracket Figure 9 Peel off the protective cover 4 Mount the bracket at its intended p...

Page 28: ...r profile using the holes of the bracket for guidance Figure 11 Drill holes through the profile 6 On the back mount the two eye bolts with a washer between the eye bolt and bracket Figure 12 Mount washers and eye bolts RELIANCE Installation 22 Copyright ADB Safegate All Rights Reserved ...

Page 29: ...o positions prepared for tether wire installation These are located on the bottom frame and 300 mm from the edge of the sign on each side Choose which of the prepared tether wire locations to use based on the sign s specific installation site Before you start make sure that the sign is unpowered Tools to use Wrench Installation 1 Choose which of the prepared tether wire locations to use based on t...

Page 30: ...d lock nuts Figure 16 Mount washers and lock nuts 5 Gently tighten the lock nuts using a wrench to keep the eye bolt fixed 6 Fasten the tethering wire bracket to the mounting base of the pole or in the foundation 4 4 Electrical Connection Before you start make sure that the sign is unpowered RELIANCE Installation 24 Copyright ADB Safegate All Rights Reserved ...

Page 31: ...pikes SG19216 optional Bird deterrent spikes for mounting on a sign is optional Tools to use Snips or appropriate tool to cut the bird spike in sections Outdoor adhesive Cleaning equipment Installation 1 Cut the bird spike sections into appropriate lengths 2 If needed make cut outs or holes for the fasteners on the top surface 3 Clean the top surface of the sign 4 Attach the bird spike sections us...

Page 32: ...unting positions The sign is delivered with two mounting rails to enable site mounting U clamp and hardware are not included with the sign Install the sign using appropriately sized U clamps with T bolts or rail nuts The mounting rail factory assembled with the sign is Walraven Rapidstrut Fixing Rail dimensions are 41 x 41 x 2 0 mm NOTICE Do not lift the sign using the electronics box as a hand gr...

Page 33: ...e leads to the appropriate terminal contacts 3 Tighten the cable gland 4 Energize the power circuit to which the sign is connected and check for proper operation Figure 19 Mounting rails and clamp Example of clamp Mounting rails UM 4007 Rev 6 0 2022 07 18 27 Copyright ADB Safegate All Rights Reserved ...

Page 35: ...nd with limited visibility The high readability is a result of a high quality front panel a unique painting technique and customized light distribution inside the sign The combination of robust aluminum construction state of the art electronics and outstanding lifetime of the light sources makes the sign uniquely versatile and suitable for airport environments around the world Figure 20 Sign front...

Page 37: ...bling Repair as needed Check drainage and remove any accumulation of dirt and debris Check the condition of the gaskets sealing washers and LED cutout tape Replace as needed Check sign and mounting hardware for damage and tightness Inspect frame hardware mounting rails poles pole clamps and bird spikes if necessary Repair or tighten fasteners as needed Power off the sign then check the terminal co...

Page 38: ...profile 3 Remove the front panel by lifting it straight up 4 Remove the plastic protection layer off the new front panel and insert the panel from the top 5 Place and align the top U profile on the sign Note Make sure that the corner gaskets are in correct positions after mounting 6 Gently tighten the fasteners to firmly fixate the U profile RELIANCE Maintenance 32 Copyright ADB Safegate All Right...

Page 39: ...on Figure 22 Front panel overview 1 Before you start make sure that the sign is turned off and not energized 2 Remove the fasteners at the top of the sign 3 Remove the U profile and sealing tape covering the cut out the LED strip with cables is then visible on top of the profile Figure 23 UM 4007 Rev 6 0 2022 07 18 33 Copyright ADB Safegate All Rights Reserved ...

Page 40: ...e cut out Figure 23 Cut out 4 Disconnect the LED cable 5 Lift the revealed LED strip end up which slightly bends the LED strip Figure 24 6 Pull out the LED strip through the cut out Figure 24 Figure 24 Pull out LED strip RELIANCE Maintenance 34 Copyright ADB Safegate All Rights Reserved ...

Page 41: ...ED strip within the cut out 9 Place a strip of LED cut out sealing tape covering the cut out and progressing down the sides 10 Place and align the top U profile on the sign Note Make sure that the corner gaskets are in correct positions after mounting 11 Gently tighten the fasteners to firmly fixate the U profile UM 4007 Rev 6 0 2022 07 18 35 Copyright ADB Safegate All Rights Reserved ...

Page 42: ...ized 1 On the Electronic box remove the six countersunk screws A then lift off the lid Figure 26 Figure 26 Electronic box lid A 2 Release the two small screws B then remove the red and black wire attached to the LED strip See Figure 27 RELIANCE Maintenance 36 Copyright ADB Safegate All Rights Reserved ...

Page 43: ... length and height of the sign 5 Place the new adapter card in its position and attach it with the two screws D Figure 27 6 Attach the grey LED cable C with the colored wire to the right to the B channel on the converter See Figure 27 Note Make sure that the B channel on the converter is used to power the LED strip 7 Attach the wires B to the adapter card black to and red to See Figure 27 8 Close ...

Page 44: ...rgized 1 On the Electronic box remove the six screws A then lift off the lid see Figure 28 Figure 28 Electronic box A 2 Release the upper right two screws B on the terminal block then remove the two black wires connected to the converter See Figure 29 RELIANCE Maintenance 38 Copyright ADB Safegate All Rights Reserved ...

Page 45: ...n attach the new one using the two screws E See Figure 29 7 Attach the earthing cables under the terminal block using the center screw C See Figure 29 8 Attach the two black wires form the converter to the two upper right screws B of the terminal block See Figure 29 9 Attach the grey LED cable D with the colored wires to the right to the adapter card and the B channel See Figure 29 10 Close and at...

Page 46: ...the six screws A then lift off the lid Refer to Figure 30 2 Release the upper two screws B on the converter side of the terminal block then remove the two wires Refer to Figure 31 Figure 31 Electronic Box Interior A B C D 3 Disconnect the lower converter wires with quick slide terminals from the ON OFF safety switch RELIANCE Maintenance 40 Copyright ADB Safegate All Rights Reserved ...

Page 47: ... between the electronics box and cover to prevent dust and water ingress 8 Tighten the M5 screws to 6 Nm Restriction Do not over tighten M5 screws over tightening may cause damage to the electronics box and or water ingress into the enclosure Restriction Do not under tighten M4 screws under tightening may cause water ingress into the enclosure 9 Restore power to the sign and test for proper operat...

Page 48: ... Remove six countersunk screws and cover from the electronics box Discard the screws Refer to Figure 32 Figure 33 6 6A Signs A B C D E F RELIANCE Maintenance 42 Copyright ADB Safegate All Rights Reserved ...

Page 49: ...to Figure 33 and Figure 34 c Loosen the two screws B and disconnect the LED cable red and black wires Refer to Figure 33 and Figure 34 d Loosen the two screws E for 6 6A signs or C for VAC signs and disconnect the Power cable from the terminal block Refer to Figure 33 and Figure 34 UM 4007 Rev 6 0 2022 07 18 43 Copyright ADB Safegate All Rights Reserved ...

Page 50: ... they will be reused later Refer to Figure 35 NOTICE Make sure the LED cable pulls freely through the cable gland while removing the electronics box 2 Install the new electronics box a Insert the LED cable from the back of the sign through the LED cable gland of the electronics box do not tighten the cable gland at this time Figure 36 Electronic Box in Sign Frame b Attach the electronics box to th...

Page 51: ...n frame and the electronics box c Gently tighten the M4 screws to 2 5 Nm Important Do not over tighten M4 screws over tightening may cause damage to the sign frame Figure 37 6 6A signs A B C D E F UM 4007 Rev 6 0 2022 07 18 45 Copyright ADB Safegate All Rights Reserved ...

Page 52: ...able C and removing two small screws D Refer to Figure 37 h Install the LED adapter card onto the new electronics box using two small screws D and connecting the gray LED cable C Refer to Figure 37 NOTICE Make sure that the B channel on the converter is used to power the LED strip i Connect the LED cable red and black wires and tighten the two screws B For 6 6A signs connect black to and red to on...

Page 53: ...properly installed between the electronics box and cover to prevent dust and water ingress l Tighten the M5 screws to 6 Nm Important Do not over tighten M5 screws over tightening may cause damage to the electronics box and or water ingress into the enclosure UM 4007 Rev 6 0 2022 07 18 47 Copyright ADB Safegate All Rights Reserved ...

Page 54: ...ign and test for proper operation 6 7 Replace a Damaged Power Cable Figure 39 Electronic box overview Electronic box lid Cable gland 1 Disconnect the sign from the transformer 2 On the Electronic box remove the six screws A then lift off the lid See Figure 40 RELIANCE Maintenance 48 Copyright ADB Safegate All Rights Reserved ...

Page 55: ...the terminal block B inside the converter box See Figure 41 Figure 41 Terminal block B 4 Loosen the cable gland thereby releasing the cable 5 Pull the open end of the new cable through the cable gland UM 4007 Rev 6 0 2022 07 18 49 Copyright ADB Safegate All Rights Reserved ...

Page 56: ... the two screws at the base Save the screws to the new coupling 3 Insert the new frangible coupling in the pole with the break off point located at the end of the pole 4 Drill new holes Ø 4 5 mm in the frangible coupling using the holes in the pole for guidance then fasten with the two screws 5 Insert the pole with the attached frangible coupling in the base 6 Repeat this procedure on the remainin...

Page 57: ...r switch off 2 Locate the fuse resistors Figure 43 Fuse resistors 3 Remove the fuse resistors by pulling away from the converter Note Always replace both fuse resistors at the same time Make sure to dispose the old fuse resistors 4 Place the legs of the new fuse resistors in the sockets 5 Assemble the electronics box and turn the power switch on Power ON the circuit to perform the functional test ...

Page 58: ...light panel due to for example that the LED cable is clamped between the panel and strip Remove the U profile Look at the LED strip inside the cut out and remove anything preventing contact between the LED strip and the light panel Damaged LED strip Change LED strip to a spare 6 10 2 The Sign has mechanical Issues Issue Possible reason Possible action The front panel looks bad or message is hard t...

Page 59: ...6 10 3 Internal Wiring 6 6A Series Powered LED ON OFF LED cable Adapter card LED A LED B 6 6A Converter Switch Input Power LED UM 4007 Rev 6 0 2022 07 18 53 Copyright ADB Safegate All Rights Reserved ...

Page 63: ...rmation can be found on the product label which is located on the back of the sign Construction Figure 44 Sign front Frame profile Front panel Safety tether Pole Y shaped base Figure 45 Sign back Pole Back plate U clamp Frangible coupling U clamp Upper mounting rail Lower mount ng rail i Power switch Electronics box UM 4007 Rev 6 0 2022 07 18 57 Copyright ADB Safegate All Rights Reserved ...

Page 64: ...Upper Mounting Rail 1300 mm Sign SP 012946 Upper Mounting Rail 1600 mm Sign SP 012947 Upper Mounting Rail 1800 mm Sign SP 012948 Upper Mounting Rail 2100 mm Sign SP 012949 Upper Mounting Rail 2500 mm Sign SP 012950 Upper Mounting Rail 2650 mm Sign SP 012951 Upper Mounting Rail 3000 mm Sign SP 012952 Lower Mounting Rail 1pc per pole SP 012953 Table 5 Converter Parts Description Order code Converter...

Page 65: ... SP 013139 SG27009 700 x 3000 SP 013140 SG27010 900 x 1150 SP 013141 SG27003 900 x 1300 SP 013142 SG27004 900 x 1600 SP 013143 SG27005 900 x 1800 SP 013144 SG27006 900 x 2100 SP 013145 SG27007 900 x 2500 SP 013146 SG27008 900 x 2650 SP 013147 SG27009 900 x 3000 SP 013148 SG27010 Table 7 LED Strip for Gate Signs Sign Size mm Height x Width LED strip VAC signs 900 x 900 SG17949 1200 x 1200 SG17950 N...

Page 66: ...0 2 SG13983 2 6 900 x 1300 2 SG13983 2 6 900 x 1600 2 SG13983 2 6 900 x 1800 2 SG13984 3 1 900 x 2100 3 SG13982 2 2 900 x 2500 3 SG13983 2 6 900 x 2650 3 SG13983 2 6 900 x 3000 4 SG13983 2 6 Table 9 Frangible Couplings for Wind Load Requirement ICAO 480 km h FAA Mode 3 Sign Size mm Height x Width Poles For Y shaped Feet 3 Bolt Mounting Base 700 x 1150 2 SG18697 3 8 700 x 1300 2 SG18697 3 8 700 x 1...

Page 67: ...off point into the pole until the end of the pole is centered over the break off point of the frangible coupling Fasten by reusing the self threading screws supplied with the original assembly Pole Leg Frangible Coupling Break Point Table 10 Front Panel for Guidance Signs Sign Size mm Height x Width Ordering Code 700 x 1150 SG17923 700 x 1300 SG17924 700 x 1600 SG17925 700 x 1800 SG17926 700 x 210...

Page 68: ...00 x 1600 SG17933 900 x 1800 SG17934 900 x 2100 SG17935 900 x 2500 SG17936 900 x 2650 SG17937 900 x 3000 SG17938 Table 11 Front Panel for Gate Signs Sign Size mm Height x Width Ordering Code 900 x 900 SG17939 1200 x 1200 SG17940 RELIANCE Spare Parts 62 Copyright ADB Safegate All Rights Reserved ...

Page 69: ... Length 1 1150 mm 2 1300 mm 3 1600 mm 4 1800 mm 5 2100 mm 6 2500 mm 7 2650 mm 8 3000 mm Intensity D Dimmable Sides 1 One sided Frame Color G Grey Y Yellow B Black Power and Monitoring S 2 8 6 6 A no monitoring V VAC Standard I ICAO Version 1 First version UM 4007 Rev 6 0 2022 07 18 63 Copyright ADB Safegate All Rights Reserved ...

Page 70: ...00 mm1 3 1300 mm1 9 900 mm1 Intensity D Dimmable Sides 1 One sided Frame Color G Grey Y Yellow B Black Power and Monitoring V VAC Standard I ICAO Version 1 First version Notes 1 Only available as 900 x 900 1200 x 1200 and 700 x 1300 mm RELIANCE Spare Parts 64 Copyright ADB Safegate All Rights Reserved ...

Page 71: ...port then company name prefer customer id number Contact phone number and email address Product with part number preferable or product number Have you reviewed the product s manual and troubleshooting guide Do you have a True RMS meter available and any other necessary tools Be located with the product ready to troubleshoot Note For more information see www adbsafegate com or contact ADB SAFEGATE ...

Page 72: ... component parts which are fully removed separated from any customer equipment and returned will be accepted for our recycling program All items returned must be clearly labeled as follows For ROHS WEEE Recycling Sender contact information Name Business Address Phone number Main Unit Serial Number ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directi...

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