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3.10 Electrical Connections

Warning

Read the instructions in their entirety before starting installation.

•

Disconnect power to the lighting circuit before attempting to make any electrical connections. Coordinate a power

outage with air traffic personnel before turning power to the airport lighting system off.

See

in the

for external wire connections to the flash units.

Note

All electrical wiring shall be made in accordance with the National Electrical Code and the local regulator authority.

Wiring between the flash head and the individual control cabinet is connected and supplied with unit. Proper wire size

information for the external connections is given in

Figure 13

thru

Figure 16

Note

It is recommended that external lightning arrestors be added to incoming power lines as local conditions require.

3.11 Grounding the Units

Warning

Read the instructions in their entirety before starting installation.

•

Pipe straps shall not be used for grounding purposes. Ground connections and lugs shall be the best commercial

type.

Ground the Primary and Secondary units by connecting a No. 6 bare solid copper wire at the earth ground lug provided

inside the cabinets and route the wire through the conduit to the grounding rod. The ground resistance shall not exceed 25

ohms with the power feeder neutral disconnected. If necessary, additional ground rods shall be installed and interconnected

to obtain the required resistance. The ground wires shall be connected to the ground rods by either an exothermic process

(Erico Products Corporation, Cadweld, Burndy Corporation, Thermoweld or equivalent) or by brazing.

3.12 Cabinet and Remote Control Wiring

Refer to the guidelines below when wiring the cabinet and the remote control.
For L-849 REILs, install interconnecting power and control wiring (AWG 16 minimum, 600 V) between terminal block TB1 in

each cabinet. See

Figure 13

and

Figure 16

•

Make remote control circuitry connections (AWG 16 minimum, 600 V) to Primary terminal block TB1 in both cabinets. See

Figure 13

for L-849I series circuit powered applications. See

Figure 16

for L-849V voltage powered applications.

Note

When the current sensing option is used on L-849V REILS, remote control is not possible and TB1 terminals 4

through 8 are not used.

•

Check for proper installation and firm connections.

96A0461, Rev. H, 2019/10/31

Summary of Contents for REIL-L

Page 1: ...REIL L LED Runway End Identifier Light User Manual 96A0461 Rev H 2019 10 31 ...

Page 2: ......

Page 3: ...d are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made ADB SAFEGATE L858 Airfield Guidance Signs are warranted against mechanical and physical defects in design or manufacture for a period of 2 years from date of installation per FAA AC 150 5345 44 applicable edition Note See your sales order contract for a complete warranty description All Products ...

Page 4: ... genuine ADB SAFEGATE replacement parts or accessories Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards if not in contradiction with the general rules Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment Allowing unskilled personnel to perform any task o...

Page 5: ...s 17 3 9 Vertical Aiming Adjustment 18 3 10 Electrical Connections 19 3 11 Grounding the Units 19 3 12 Cabinet and Remote Control Wiring 19 3 13 240Vac Powered REIL 20 3 14 Installation Checkout 20 3 15 Safety Switch Checkout 21 3 16 Initial Startup and Preliminary Test 21 3 17 Startup Procedures 22 4 0 Operation 25 4 1 Operational Modes 25 4 2 Operating Procedures 26 4 2 1 REIL Startup Procedure ...

Page 7: ...E LED REIL Interior Assembly 34 Figure 13 L 849A E LED Flasher REIL CTRL Box External Wiring Diagram Voltage Driven 35 Figure 14 L 849A E Voltage LED Flasher CTRL Box Internal Wiring Diagram 36 Figure 15 L 849A E LED Flasher REIL CTRL Box External Wiring Diagram Current Driven 37 Figure 16 L 849A E Current LED Flasher CTRL Box Internal Wiring Diagram PRI SEC W Monitoring 38 Figure 17 L 849 A E Run...

Page 9: ...on 25 Table 7 L 849 Voltage and Current Style E REIL Modes of Operation 26 Table 8 L 849 REIL Maintenance 29 Table 9 REIL Troubleshooting Procedures 31 Table 10 Protection Devices 31 Table 11 Control Board Controls and Indicators 32 Table 12 Other Main Assembly Parts 44 Table 13 REIL A E Parts Current Powered 44 Table 14 REIL A E Parts Voltage Powered 45 Table 15 S1 Panel Assembly Fuses 46 Table 1...

Page 11: ...o observe this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING Wear personal protective equipment Failure to observe may result in serious injury WARNING Do not touch Failure to observe this warning may result in personal injury death or equipment damage CAUTION Failure to observe a caution may result in equipment damage Q...

Page 12: ...ipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow this instruction can result in serious injury or equipment damage Additional Reference Materials Important Information IEC Inte...

Page 13: ...hat base the light fixture will be installed in in order to chose the correct gasket bolts and nuts Bolt type length and torque value are determined by type of base height of spacers used and clamp force required in FAA Engineering Brief No 83 latest revision Due to the risk of bolts vibrating loose do not use any type of washer with the fixing bolts such as split lock washers other than an anti v...

Page 14: ...tic valves Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attem...

Page 15: ...cal instruments for intra beam viewing The Laser Scanning Unit compartment of the Pilot Display unit contains a Laser Range Finder which is a Class 1M laser product A Class 1M laser product is safe under foreseeable conditions of operation but may be hazardous if the user employs optical instruments within the beam e g binoculars or telescope Failure to follow this instruction can result in perman...

Page 16: ...an result in permanenet eye injury Table 1 Laser Information For the laser the following values apply Pulse width 10 ns Wavelength 905 nm CAUTION If the laser by any reason should be switched on and used outside the docking system safety procedures may include but are not necessarily limited to the following Do not stare into the laser beam Do not view the beam with binoculars or other devices tha...

Page 17: ...ersons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to service this equipment An open airfield current circuit is capable of generating 5000 Vac and may appear OFF to a meter Never unplug a device from a constant current circuit while it is operating Arc flash may result Disconnect and lock out electrical power Always use safety devices when working on this equip...

Page 19: ...ide a visual indication to pilots of the runway threshold during an approach for landing Figure 1 REIL ASSEMBLY Note The L 867 baseplate that the assembly is mounted on is not a part of the REIL assembly 2 1 LED Runway End Identification Light Compliance with Standards FAA L 849 L Style A C and E AC 150 5345 51 Current Edition and the FAA Engineering Brief No 67 ETL Certified ICAO Annex 14 Vol 1 p...

Page 20: ...ll built with the same components Configuration on the control board to change style Operating Conditions Temperature 40 F to 131 F 40 C to 55 C Humidity 0 to 100 including conditions where condensation takes place in the form of water or frost Altitude 0 to 10 000 ft 3 000 m Wind Velocities up to 150 knots Exposure Withstands windblown rain sand dust particles and a salt laden atmosphere Optional...

Page 21: ...tting is 10 vertical and 15 horizontal Light Source Locking A positive locking device prevents accidental movement of LED light assembly after aiming Mounting Each REIL cabinet with frangible coupling supplied can be mounted on a concrete pad with a 2 inch NPT pipe or with an optional floor flange Enclosure The cabinets can be padlocked and include an interlock switch to disconnect input power whe...

Page 23: ...gencies Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Protect components from damage wear and harsh environment conditions Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functio...

Page 24: ...and their condition Note any exterior damage to the carton that might lead to detection of equipment damage If you note any damage to any equipment file a claim with the carrier immediately The carrier may need to inspect the equipment 3 3 Specific Site Information Site information is provided in the airport project plans and specifications The installation must conform to the applicable sections ...

Page 25: ...adjustments are necessary provide an optical baffle and change the angles to 10 degrees horizontal and 20 degrees vertical D Both units elevation are placed within 3 feet 0 9m of the horizontal plane through the runway centerline See also AC 150 5340 30 Figure 78 3 4 Tools and Test Equipment Conventional tools and test equipment used by general and electrical contractors should suffice for install...

Page 26: ...ng Configuration 3 7 Mounting Cabinets Note Mount the LED L 849 REIL cabinet directly onto the existing frangible coupling supplied with the assembly Figure 4 is given only as guide Check local codes and the airport project plans and specifications for installation requirements See FAA AC 150 5345 51 Current Edition for additional mounting instructions Not shown is the L 867 base can to house the ...

Page 27: ...e top of the concrete pad 3 Coat the threaded end of frangible coupling with silicone grease and thread onto base flange or conduit elbow coupling 4 Loosen the hex head screws in the mounting hub and mount cabinet on frangible coupling 5 Place a level on top of the cabinet Level by adjusting slip fitters on the pipe extending downward from the cabinet 6 Tighten the hex head screws in the mounting ...

Page 28: ...k the head at the desired angle 3 9 Vertical Aiming Adjustment The vertical axis of the light beam can be adjusted upward at a maximum angle of 15 degrees above the horizontal To adjust the vertical setting perform the following procedure Figure 6 Vertical Aiming 1 See Figure 6 Open the enclosure door and find the vertical aiming scale located in the upper left hand corner inside the enclosure Nex...

Page 29: ...nits by connecting a No 6 bare solid copper wire at the earth ground lug provided inside the cabinets and route the wire through the conduit to the grounding rod The ground resistance shall not exceed 25 ohms with the power feeder neutral disconnected If necessary additional ground rods shall be installed and interconnected to obtain the required resistance The ground wires shall be connected to t...

Page 30: ...eutral TB1 17 Earth TB1 18 Current Monitoring Option B TB1 19 Current Monitoring Option B NOTE A L 849V I E Only NOTE B Used if optional current sensing is present 3 13 240Vac Powered REIL Perform the procedure below if power for the REIL system is provided from a 120 240Vac split or 240Vac single phase power supply To install 120 240Vac or 240Vac powered REIL perform the following procedure 1 Ins...

Page 31: ...iring is connected improperly all or part of the system can be damaged and void the warranty Connector Plug and Jack Checkout Carefully check all plug and jack connections and other wiring disconnects for proper mating Check all terminal board connections for tightness 3 15 Safety Switch Checkout Check the Primary and Secondary cabinets and flash heads for complete closure and latching making sure...

Page 32: ... 3 17 Startup Procedures Turn the Primary unit ON followed by the Secondary unit Check the L 849 REIL system in all modes of operation Refer to REIL Startup Procedure in the Operation section Check the remote control operations if used For current sensing set the activation levels as follows Note that the following procedures program the control board for one step or three step current sensing onl...

Page 33: ...IL operation is desired Press and hold the SET MEDIUM Switch SW3 on the Flasher Control Board for 4 seconds The Med LED D19 will flash Set the CCR to the highest step setting where High intensity REIL operation is desired Press and hold the SET HIGH Switch SW4 on the Flasher Control Board for 4 seconds The High LED D20 will flash Set the CCR to the LOW intensity setting verify that the LOW LED D18...

Page 35: ...h intensity The L 849 LED systems consist of an individual control cabinet with an integrated flash head The electronic package housed in the control cabinet is the same for both flash heads 4 1 Operational Modes Refer to Table 6 and Table 7 A rotary selector switch is in the L 849A E control cabinet L 849 style A has 3 settings REMOTE OFF and ON and the L 849 style E has 5 settings REMOTE OFF LOW...

Page 36: ... rotary control switch in both control cabinets to either REMOTE position for remote voltage only or current sensing operation ON position for local operation 3 Make sure that both control cabinet doors are properly closed to activate interlock switch S3 on the door 4 If remote operation make sure that the remote control switch is set to the REMOTE position Note For the voltage powered L849 REIL T...

Page 37: ...ight hand corner of the cabinet enclosure behind the door When the entire system is to be shut down L 849I Put the ON OFF switch in both control cabinets in the OFF position L 849V Turn the CCR off Put the ON OFF switch in both control cabinets in the OFF position Put the external circuit breaker in the OFF position 96A0461 Rev H 2019 10 31 27 Copyright ADB Safegate All Rights Reserved ...

Page 39: ...nterlocks If interlocks malfunction replace interlocks Check for vegetation or other obstruction near LED engine Use herbicide or manually to remove vegetation Semi Annually Check cabinets for cleanliness and moisture If cabinets are moist wipe dry Check seals on enclosures Replace worn or deteriorated seals Check electrical connections and terminal block contacts for tightness If connections are ...

Page 40: ...ved panel Reconnect the power leads to the panel assembly 7 Apply 67A0033 Thermal joint Compound between the LED PCB and the mounting plate 8 Before reinstalling the Optical Glass Assembly check the gasket for any signs of deterioration such as cracks or tears If the gasket is damaged replace with a new gasket 9 Install all of the mounting screws used to fasten the Optical Glass Assembly to the en...

Page 41: ...urned off Blown F1 F2 or F3 fuse in non flashing unit Turn Secondary unit ON Replace fuse Determine why fuse has blown and repair LED Optical Assembly defective Replace Optical Assembly Current driven REIL Failed Power Supply PS5 Verify that 240VDC is present at PS5 terminals E5 to E6 Replace power supply if correct voltage is not present Flasher Control PCB failed Replace PCB Loose external wire ...

Page 42: ...g power protection on the Flasher Power Supply Board 44A6545 55 Figure 10 Flasher Control PCB 44A7338 Operation Table 11 Control Board Controls and Indicators ID Name Indication Description D1 Trigger Driver 1 Green Activated on the Primary Unit only Flashes when a trigger pulse is output from the Primary Unit D6 Trigger Driver 2 OFF Not used for REIL applications D7 Trigger In Green Activated on ...

Page 43: ...osure and will illuminate LED D23 D23 LED Fault Green Dependant on the position of SW1 illuminates on the fault count selected SW2 Low Low intensity Current Sensing adjustment control Not used in a Style A REIL SW3 Med Medium intensity Current Sensing adjustment control Not used in a Style A REIL SW4 High High intensity Current Sensing adjustment control D18 Low Green Illuminates when the circuit ...

Page 45: ...Optional Current Sensing Connection L 830 1 6 6A L 831 2 20A NOTE 120VAC IS PRESENT FROM TB1 14 TO TB1 16 AND TB1 15 TO TB1 16 NOTE 240VAC IS PRESENT FROM TB1 14 TO TB1 15 USED ONLY WITH 120 240 VAC INPUT USED ONLY WITH 120 240 VAC INPUT TB1 15 TB1 16 TB1 14 TB1 17 TB1 16 TB1 15 TB1 14 TB1 17 NEUTRAL EARTH L2 120V L1 120V NOT USED 240V HOT 240V NEUTRAL EARTH EARTH NEU VAC IN 2 VAC IN 1 NEU VAC IN ...

Page 46: ...3 515 521 523 522 J6 ROTARY SWITCH SW1 0 4 MISFIRE THRESHOLD 7 6 5 1 2 3 J1 9 10 G Y VIO 904 507 506 505 504 509 529 528 533 BLUE 504 503 502 501 TO PS3 J2 555 TO PS2 J2 554 TO PS1 J2 553 564 522 520 523 521 515 555 553 904 506 538 516 563 564 903 902 902 520 J6 JUMPERS 3 FOR SECONDARY UNIT CONNECTIONS NO ROTARY SWITCH 1A SB F4 509 508 905 906 907 905 4 2 3 1 3 1 2 8 5 4 6 7 7 8 2 4 6 5 3 1 TO PS1...

Page 47: ...ER BOX 1 PRIMARY LED FLASHER BOX 2 SECONDARY TO L 830 ISOLATION TX 200W TO L 830 ISOLATION TX 200W ADB SAFEGATE Telephone 614 861 1304 Fax 614 864 2069 977 Gahanna Parkway Columbus Ohio 43230 TB1 4 IDENTIFIERS ON FAIL N C FAIL COM FAIL N O TB1 3 TB1 2 TB1 1 EARTH SPARE SPARE 6 6A AC IN 1 120VDC MED LOW 120VDC RETURN TRIGGER IN TRIG OUT 1 6 6A AC IN 2 TB1 14 TB1 9 TB1 7 TB1 8 TB1 6 TB1 5 TB1 11 TB1...

Page 48: ...2 520 523 521 515 904 506 MAIN PWR RED S1 902 902 520 J6 JUMPERS 3 FOR SECONDARY UNIT CONNECTIONS NO ROTARY SWITCH 1A SB F4 509 508 905 906 907 905 4 2 3 1 3 1 2 8 5 4 6 7 7 8 2 4 6 5 3 1 FCB J8 PRIMARY ROTARY SWITCH CONNECTIONS FOR L 849E J1A1 8 BOTTOM SIDE 4 3 1 2 6 5 7 FCB 7 2 3 6 5 4 1 8 J6 TO TB1 3 529 LOW MED HI LINE LINE LINE E3 AC INPUT E4 Siemens Airfield Solutions 44A7106 1 J1 P1 PROG D1...

Page 51: ...pe 1 Steel Painted Aviation Orange 2 Stainless Steel Not ETL Certified LED Configuration 0 Style C 1 Style A E 48 LEDs 2 Style 3 A E C Note 1 The current sensing option provides ON OFF control L 849 L Style A Style C or 3 step intensity control L 849 L Style E of the REIL system depending on the current level in the series lighting circuit The L 849I powered by a CCR doesn t require a separate iso...

Page 52: ...r detailed description of parts Figure 18 Control Panel Assembly single leg voltage shown Note See the Numerical and Spare Parts List for part numbers for full description on each of the labeled parts The same control panel is used in each individual control cabinet REIL L REIL A E Parts 42 Copyright ADB Safegate All Rights Reserved ...

Page 53: ...Optical Assembly Part Numbers The main components of the optical assembly are identified below See the numerical parts list for detailed description of parts Figure 20 Optical Assembly Components 96A0461 Rev H 2019 10 31 43 Copyright ADB Safegate All Rights Reserved ...

Page 54: ...FF ON 1 Shown in Figure 18 77A0009 Compression Coupling 2 EMT 2 For Dual Leg Mounting Option 44B0180 Frangible Coupling 2 EMT 2 For Dual Leg Mounting Option Table 14 L 849E Component Plate 44A6730 6 4 Spare Parts Lists Table 13 REIL A E Parts Current Powered Part Number Description Quantity Notes 32A0032 Lightning Arrestor 275Vac 4 44A7338 CD Control Board Assembly 2 Used on current powered REIL o...

Page 55: ... 2 47A0215 Fuse Flasher Power Supply Board F1 1A SB 4 Table 14 REIL A E Parts Voltage Powered Part Number Description Quantity Notes 32A0032 Lightning Arrestor 275Vac 4 44A7338 VD Control Board Assembly 2 Used on voltage powered REIL only 44A6545 55 LED Flasher Power Supply Assembly 6 62B0064 2 inch frangible coupling 2 Used on single leg units only 77A0009 Compression Coupling 2 EMT 4 Used on dua...

Page 56: ...anel Assembly Fuses Fuse Current Driven Voltage Powered Quantity F1 47A0026 47A0078 4 F2 47A0026 47A0078 F3 47A0049 47A0004 2 F4 47A0017 47A0017 2 REIL L REIL A E Parts 46 Copyright ADB Safegate All Rights Reserved ...

Page 57: ...product s manual and troubleshooting guide Do you have a True RMS meter available and any other necessary tools Be located with the product ready to troubleshoot Note For more information see www adbsafegate com or contact ADB SAFEGATE Support via email at support adbsafegate com or Brussels 32 2 722 17 11 Rest of Europe 46 0 40 699 17 40 Americas 1 614 861 1304 Press 3 for technical service or pr...

Page 58: ...belled as follows For ROHS WEEE Recycling Sender contact information Name Business Address Phone number Main Unit Serial Number ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU member states implement new regulations and or amendments It is our aim to maintain our compliance plan and assist our customers REIL L SUPPORT 48 Copyr...

Page 59: ...act Tel 46 0 40 699 17 00 Fax 46 0 40 699 17 30 Email marketing adbsafegate com Internet www adbsafegate com ADB SAFEGATE Airfield Technologies Ltd China ADB SAFEGATE China Unit 603 D Block CAMIC International Convention Center No 3 Hua Jia Di East road ChaoYang district Beijing 100102 P R China Contact Tel 86 10 8476 0106 Fax 86 10 8476 0090 Email china safegate com Internet www adbsafegate com A...

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