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EN • 19

664Y5400•B

ANNUAL MAINTENANCE

ACV recommends the boilers should be serviced at least once a year. 

Maintenance and the burner control must be performed by a qualified 

engineer.

More frequent servicing may be required depending on boiler use. If this 

is the case, consult your installer for advice.

BOILER MAINTENANCE

 1.  Put the master switch on the control panel on "OFF" and isolate 

power supply to the unit.

 2.  Turn off the gas or oil supply to the boiler.

  3.  Remove the flue pipe to gain access to the top of the boiler

  4.  Remove the casing top panel and lift off the flue reduction collar by 

releasing the fastening bolts.

  5.  Remove the turbulators from the flue pipes for cleaning.

 6.  Unscrew the burner chamber plate and remove the burner

  7.  Brush the flue pipes.

  8.  Clean the burner chamber and the burner.

 9. Reassemble turbulators, flue reduction collar and flue pipe, 

checking that the gasket of the flue reduction collar is in good 

condition. Replace gasket if necessary.

MAINTENANCE OF THE SAFETY DEVICES

-  Check that all thermostats and safety devices are working properly.

-  Test the safety valves on the central heating and hot water circuits.

SERVICING THE BURNER

For all burners, please refer to the relevant servicing and troubleshooting 

instructions in the technical manual of your burner.

DRAINING THE BOILER

  Water flowing out of the drain valve may be extremely hot 

and could cause severe scalding.

 

Keep people away from discharge of hot water.

DRAINING THE HEATING CIRCUIT

 1.  Put the master switch of the control panel on OFF, isolate the 

external electrical supply and turn off the gas or oil supply to the 

boiler.

  2.  Close the isolating valves (4) or put manually the 4-way mixing valve  

(1) on “0”.

  3.  Connect a hose to the draining valve (7).

  4.  Open the draining valve to empty the primary circuit.

DRAINING THE DHW CIRCUIT

 1.  Put the master switch of the control panel on OFF, isolate the 

external electrical supply and turn off the gas or oil supply to the 

boiler.

 2.  Release the pressure in the heating  circuit until the pressure gauge 

indicates 0 bar.

  3.  Close valves (1) and (8).

  4.  Open valves (9) and (10) (first 9 then 10).

  5.  Allow the drained water to flow into the sewer.

  For the circuit to be drained, the draining valve (9) must 

be located at ground level.

MAINTENANCE

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Summary of Contents for HeatMaster 100 N

Page 1: ...EN FR RU PL DE IT ES NL EN 1 664Y5400 B INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS HeatMaster 30 N 60 N 70 N 100 N...

Page 2: ...E ES IT PL RU M M L1 N PE P t t t 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 P 1 2 C 2 1 3 1 5 4 2 t C 2 1 t C 2 1 3 2 1 5 11 10 12 13 9 15 16 14 8 7 6 4 Br B Br Br O G B B B B B B B B B Y Gr...

Page 3: ...ctrical Characteristics 13 INSTALLATION 14 Package Contents 14 Boiler Preparation 14 DHW Connection 16 Heating Connection 17 STARTING UP 18 Filling the DHW and Heating Circuits 18 Starting up the Boil...

Page 4: ...s and features of its products without prior notice The availability of certain models as well as their accessories may vary according to markets WARNINGS RECOMMENDATIONS Please carefully read this ma...

Page 5: ...pencil or similar pointed device then reinstall the cap If the fault persists turn the boiler off and call a service engineer Daily timer Allows the HeatMaster to be turned on and off at specific mome...

Page 6: ...g valve Safety valves If water discharges from any of the safety valves turn the boiler off and call a service engineer BURNER SAFETY MECHANISM SAFETY CUTOUT OF THE OIL OR GAS BURNER HeatMaster 30 N T...

Page 7: ...Heating circuit outlet 14 Domestic hot water outlet 15 Stainless steel Tank in Tank hot water production tank 16 Flue pipes and turbulators 17 Primary circuit 18 Heating circuit return 19 Combustion c...

Page 8: ...tlet 14 Domestic hot water outlet 15 Stainless steel Tank in Tank hot water production tank 16 Flue pipes and turbulators 17 Primary circuit 18 Heating circuit return 19 Combustion chamber 20 Oil burn...

Page 9: ...390 1619 1382 284 126 HeatMaster 30 N 60 N 310 340 680 1728 HM 70 N 2128 HM 100 N 1743 HM 70 N 2093 HM 100 N 340 342 428 831 678 390 1613 HM 100 N 285 127 1641 HM 70 N 2045 HM 100 N HeatMaster 70 N 10...

Page 10: ...d Minimum A mm 650 500 B mm 800 700 C mm 500 300 D mm 300 250 E mm 150 100 F mm 800 700 C A B D C A B E F C B C A B E F E F BURNER CHAMBER PLATE The burner chamber plate has four threaded holes M8 to...

Page 11: ...nection F 1 1 2 1 1 2 1 1 2 1 1 2 DHW Connection M 3 4 3 4 1 1 DHW tank heat exchanger surface m2 2 46 2 46 3 14 3 95 Primary circuit water pressure drop T 20K mbar 27 54 46 83 Total capacity L 162 16...

Page 12: ...Minimum supply of fresh air into the boiler room Fresh air supply High Low B23 and B23P HeatMaster 30N cm2 150 200 HeatMaster 60N cm2 150 200 HeatMaster 70 N cm2 150 200 HeatMaster 100N cm2 210 320 D...

Page 13: ...150 1m straight pipe 6 1 6 2 90 elbow 15 2 15 5 45 elbow 6 1 6 2 Condensate recovery container _ 2 _ 4 Terminal 20 10 20 20 This table is based on ACV equipment and cannot be applied as a rule In the...

Page 14: ...high limit thermostat 5 Low primary water pressure indicator 6 Low water pressure switch 7 Daily timer 8 Summer winter switch 9 Burner safety cutout warning indicator 10 Room temperature option 11 He...

Page 15: ...wrapped in a plastic film At product reception and after removal of packaging check the package contents and that the appliance is free of damages Contents A HeatMaster N boiler Installation operation...

Page 16: ...EN FR RU PL DE IT ES NL EN 15 664Y5400 B INSTALLATION 2 x 1 2 3 4 5 6...

Page 17: ...peratures in excess of 60 C which can cause burns ACV therefore recommends that you install a thermostatic mixing valve immediately after the appliance outlet If stop valves are used in the domestic h...

Page 18: ...ly If the heating system is connected to the primary circuit calculate the expansion capacity necessary for the total volume of the heating system refer to the technical instructions from a relevant m...

Page 19: ...ntil you reach an approximate pressure of 1 5 bar in the system 4 Bleed the boiler and the whole system using the automatic air bleed valve located on top of the appliance STARTING UP THE BOILER START...

Page 20: ...devices are working properly Test the safety valves on the central heating and hot water circuits SERVICING THE BURNER Forallburners pleaserefertotherelevantservicingandtroubleshooting instructions i...

Page 21: ...EN FR RU PL DE IT ES NL EN 20 664Y5400 B...

Page 22: ...EN FR RU PL DE IT ES NL EN 21 664Y5400 B...

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