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Modulating Burner

The HeatMaster 71 and 101 are fitted with the
BG2000-M modulating burner, which has a metal fibre
(NIT) flame tube and smooth and near-silent ignition
and operation - ideal for use in applications where
burner noise must be kept to a minimum.

High efficiency combination boilers

21

Technical Data

Dimensions

HeatMaster® 71-101

High performance combined
boiler and water heater with fully
modulating burner technology.

The HeatMaster is a high performance hot water producer: its annular
Tank-in-Tank holds a volume of hot water for peak demand. This
combines the advantages of a hot water producer with integrated
storage and of an instantaneous water heater, while avoiding the
disadvantages of space, cost and efficiency.

The HeatMaster has a primary circuit and can therefore also be used as
a central heating boiler.

Exceptional Performance

The MCBA electronic controller regulates the boiler (start-up, safety,
modulation), the shunt pump and the heating pump in response to
hot water and heating demand. The MCBA offers numerous advanced
features:
- A large burner modulation range - down to less than 30% 
- Extremely accurate hot water priority: even very small draw-offs are

immediately detected 

- The hot water tank is always kept at an optimum temperature 
- Excellent hot water performance 
- Energy efficiency is optimised in both hot water and heating modes.

Product Features

• High performance 

fully modulating

combined

boiler and water heater

• Stainless steel Tank-in-Tank design
• Low-NOx premix natural gas/LPG modulating burners
• Can also be used as a stand-alone water heater
• Anti-Legionellae: hot water stored at a consistently high

temperature

• Built-in primary circuit shunt pump
• Fully insulated with rigid polyurethane foam
• Stove enamelled casing
• Control panel including digital MCBA controller

complete with self diagnostic system and combined temperature
and pressure gauge

• Vented or unvented use, with mains pressure SystemPaks available

High efficiency combination boilers

20

HeatMaster® 71

HeatMaster® 101

Fuel

Natural gas/LPG

Natural gas/LPG

Burner options

type

BG2000-M

BG2000-M

Input

kW

20 to 69.9

25 to 107/22 to 110

Maximum output

kW

18.4 to 63

23 to 96.8/20.2 to 99

Primary capacity

L

108

130

Total capacity

L

239

330

Heating surface area

m

2

3.14

3.95

Primary circuit pressure drop

mbar

46

83

DHW tank pressure drop

mbar

45

180

Flue circuit pressure drop

mbar

0.6

1.4

DHW connection (male BSP)

Ø

1"

1"

Primary connection (female BSP)

Ø

1

1/2

"

1

1/2

"

Flue connection

Ø mm

150

150

Burner air intake connection

Ø mm

80 (BG2000-M)

100 (BG2000-M)

Flue connection options

type

B23/C13/C33/C53

B23/C13/C33/C53

Weight empty

Kg

282

335

Weight full

Kg

521

665

Minimum working gas pressure

mbar

20(Nat Gas)/37(LPG)

20(Nat Gas)/37(LPG)

Gas flow rate

m

3

/h

2.12 to 7.4(Nat Gas/0.82 to 2.86 (LPG)

2.65 to 11.32(Nat Gas/0.9 to 4.5(LPG)

Maximum operating temperature

°C

90

90

Maximum operating pressure  Primary: 3 bar  Secondary: 10 bar
Gas connection - HM101: 1"

- HM71: 

3/4

"

HeatMaster® 71

HeatMaster® 101

A

1743mm

2093mm

B

1630mm

2030mm

C

680mm

680mm

D

937mm

937mm

E

680mm

680mm

F

390mm

390mm

G Ø

150mm

150mm

H

1289mm

1693mm

J

285mm

285mm

K

1720mm

2120mm

Performance Data

HeatMaster® 71

HeatMaster® 101

Litres in first 10 minutes 

40°C

646

905

Litres in first 10 minutes 

45°C

543

777

Litres in first 10 minutes 

60°C

346

514

Litres in first hour

40°C

2133

3172

Litres in first hour

45°C

1794

2680

Litres in first hour

60°C

1219

1813

Continuous flow 40°C

Ltrs/hr

1835

2776

Continuous flow 45°C

Ltrs/hr

1573

2379

Continuous flow 60°C

Ltrs/hr

1067

1665

Reheat time to 60°C

Min

16

13

Note:

The above performances are based on the hot water being blended at point of use, 

with a boiler temperature of 90°C and a domestic cold water inlet of 10°C.

Summary of Contents for Compact A

Page 1: ...high efficiency condensing hot water heating products from ACV ...

Page 2: ...0 1000 10 HeatMaster 25C 12 HeatMaster 35TC 85TC 14 HeatMaster 60 16 HeatMaster 70 100 18 HeatMaster 71 101 20 HeatMaster 200 22 HeatMaster 201 24 HeatMaster 201 Condenser 26 Delta Pro 28 Prestige 18 32 30 Prestige 50 75 120 32 E Tech S 34 E Tech W 36 E Tech P 38 Compact A 40 Compact N 42 Flue Systems 44 Balancing Sedimentation Vessels 46 ...

Page 3: ...gated wall of the inner tank forms a large heat exchange surface that can heat the domestic water in a very short time It also provides a uniform temperature throughout the volume of the tank Since the inner tank can move freely it can expand and contract under changes in pressure and prevent limescale forming on the surface This simple and highly effective design allows specifiers and installers ...

Page 4: ...maximise its full potential The addition of multiple ports on the SLE Plus not only gives the installer flexible installation options but also gives the customer a cylinder built with the future in mind Tank in Tank Technology The tried and tested ACV thermal storage technology has proved to be remarkably simple efficient and reliable An inner stainless steel hot water cylinder is entirely immerse...

Page 5: ...ired Low heat loss high quality 50mm polyurethane insulation Easy access control pod with thermostats and six pin plug for simple electrical connection Hard wearing polypropylene finish Vented or unvented use Mains pressure SystemPak available Residential or commercial use Can be used in battery formation for higher hot water output SL320 SL420 SL600 Litres in first 10 minutes 40 C 922 1195 1345 L...

Page 6: ...iagrams page 9 9 Electric heating element not on SLME 800 model 10 Carbon steel coil SLME120 SLME200 SLME300 SLME400 SLME600 SLME800 Total capacity L 123 203 303 395 606 800 Primary capacity L 46 95 7 165 219 365 517 Domestic capacity L 77 99 126 164 225 263 Coil capacity L 3 8 3 12 12 16 20 Primary fluid flow rate Ltrs hr 2100 3000 3000 3000 3000 3000 Coil fluid flow rate Ltrs hr 2300 3000 3000 3...

Page 7: ...k 3 120 mm thick mineral wool insulation 4 Primary water return connection 5 Primary water flow connection 6 Domestic cold water inlet 7 Domestic hot water outlet 8 Control thermostat 9 Thermometer 10 Thermostat pocket 11 Thermometer pocket 12 Primary air vent 13 Metal casing 14 DHW recirculation or temperature and pressure relief valve connection 14 12 7 6 13 9 8 1 2 3 5 11 10 4 Jumbo 800 Jumbo 1...

Page 8: ...gh efficiency condensing boilers 12 HeatMaster 25C HeatMaster 25C NAT GAS LPG Input max min kW 35 6 30 6 Output max min kW 24 2 5 8 24 2 5 8 Efficiency at 100 load 80 60 C 96 5 96 5 Efficiency at 100 load 50 30 C 107 0 107 0 Efficiency at 30 load EN677 107 5 107 5 Seasonal efficiency 96 8 96 8 NOx Rating EN483 Class 5 mg kWh 22 8 45 Total capacity L 201 5 201 5 Primary capacity L 126 5 126 5 Prima...

Page 9: ... reducing this trend is set to continue with some experts predicting a drop in the boiler load due to heating from around 75 to as low as 45 At the same time hot water usage is increasing year by year as demand rises for luxury bathing facilities such as high performance showers and spa baths If hot water demand has risen to 55 of the boiler load the natural progression is to gain as much efficien...

Page 10: ... boilers 16 Combined temperature and pressure gauge Control thermostat Time clock Manual reset high limit thermostat ON OFF switch Summer Winter switch HeatMaster 60 HeatMaster 60 Fuel Oil 28 sec or 35 sec Natural gas LPG Burner options type Pressure Jet BG2000 S or forced draught Input kW 69 9 69 9 Maximum output kW 62 5 62 9 Primary capacity L 82 82 Total capacity L 162 162 Heating surface area ...

Page 11: ...G2000 S or Forced draught Input kW 69 9 69 9 107 107 Maximum output kW 63 62 9 96 3 96 3 Primary capacity L 108 108 130 130 Total capacity L 239 239 330 330 Heating surface area m2 3 14 3 14 3 95 3 95 Primary circuit pressure drop mbar 46 46 83 83 DHW tank pressure drop mbar 45 45 180 180 Flue circuit pressure drop mbar 0 6 0 6 1 4 1 4 DHW connection male BSP Ø 1 1 1 1 Primary connection female BS...

Page 12: ...ontrol panel including digital MCBA controller complete with self diagnostic system and combined temperature and pressure gauge Vented or unvented use with mains pressure SystemPaks available High efficiency combination boilers 20 HeatMaster 71 HeatMaster 101 Fuel Natural gas LPG Natural gas LPG Burner options type BG2000 M BG2000 M Input kW 20 to 69 9 25 to 107 22 to 110 Maximum output kW 18 4 to...

Page 13: ... type exchanger accumulator The HeatMaster series differs from traditional hot water generators because of the annular tank immersed in the primary fluid contained in the outer body The inner tank is itself a stainless steel heat exchanger with a large surface area that enables the water to be heated very quickly Self descaling The tank has freedom of movement its walls expand and contract with th...

Page 14: ...e to hot water and heating demand The MCBA offers numerous advanced features A large burner modulation range down to less than 30 The hot water tank is always kept at an optimum temperature Excellent hot water performance Energy efficiency is optimised in both hot water and heating modes Product Features High performance fully modulating combined boiler and water heater Stainless steel Tank in Tan...

Page 15: ...quired The HeatMaster 201 Condenser is delivered with the following HeatMaster insulated body and control panel Complete casing Flue connection with horizontal exhaust and gasket Hydraulic kit including 4 way valve pipework and hydraulic fittings and shunt pump Gas burner with insulation and gasket High efficiency condensing combination boilers 26 HeatMaster 201 Condenser A 590mm B 2069 mm C 2223m...

Page 16: ...k design Choice of burner Low NOx premix burner Pressure jet natural gas or LPG Pressure jet 28 sec or 35 sec oil Anti Legionellae hot water stored at consistently high temperature Fully insulated with rigid polyurethane foam Stove enamelled casing Control panel including thermostats thermometer indicators and on off switch 26 to 55 kW output Can be used in battery formation for high output instal...

Page 17: ...8 107 3 CO emissions max power Mg kWh 10 65 3 109 NOx emissions EN483 Mg kWh 39 9 39 9 51 68 Seasonal Efficiency Solo 96 3 96 3 96 3 96 3 Seasonal Efficiency Excellence 98 4 98 4 98 4 98 4 Gas flow rate G20 m3 h 1 9 3 28 Flue Gas Max output 80 60 C C 62 83 62 83 Mass flow rate of combustion products Kg h 29 56 51 76 29 05 50 89 Max pressure flue Pa 130 130 130 130 Max length concentric flue 60 100...

Page 18: ...ating EN483 mg kWh 30 0 33 0 39 0 NOx classification 5 5 5 Flue gas temp 80 60 C C 82 82 83 Flue gas temp 50 30 C C 40 40 65 Primary capacity L 20 17 28 Heating connections m 11 4 11 4 11 2 Gas connection m 3 4 3 4 1 Flue connection mm 100 150 100 150 110 160 Max flue length m 20 20 8 Weight empty kg 54 58 83 Weight full kg 74 78 113 Gas flow rate 20 mbar m3 h 5 28 7 6 12 7 Max electrical power A ...

Page 19: ...aled system kit and circulating pump Small footprint enabling compact installation Integrated controls 160 240 380 A 1342mm 1818mm 2134mm B 590mm 590mm 720mm C 728mm 728mm 800mm D 928mm 1403mm 1985mm E 249mm 249mm 300mm F 402mm 402mm 92mm G 181mm 181mm 265mm H 958mm 1433mm 435mm J 295mm 295mm 360mm K 180mm 180mm 135mm L 150mm 150mm 135mm Dimensions Installation Flexibility Three choices for heatin...

Page 20: ...ems Built in control circuit protected by internal 3 amp MCB Removable stainless steel incoloy immersion elements Stove enamelled casing Control panel including thermostats combined temperature and pressure gauge and on off switch Wall mounting bracket included Simple connection to heating systems Compatible with wet radiator or underfloor heating installations Ease of installation the boiler allo...

Page 21: ...draulic pressure drop mbar T 10 C 79 123 20 33 Primary connection female BSP Ø 2 F 2 F DN100 DN100 Weight empty Kg 123 131 187 200 DN100 flanges to be welded 1 2 3 9 4 5 6 7 8 1 4 5 6 2 3 1 Control panel 2 Heating elements 3 Contactor and safety relays 4 Optional controller 5 Control circuit 6 Main fuses and power connections 7 Removable access panel 7 Floor standing high output three phase electr...

Page 22: ...drop mbar 0 22 0 48 0 68 0 96 1 83 2 5 Flue connection mm 200 200 200 Weight empty excluding burner kg 315 380 470 Weight Full excluding burner kg 417 502 620 Natural gas flow rates m3 h 11 4 15 9 26 7 Oil flow rate Ltrs hr 9 08 13 35 15 58 Maximum operating temperature C 90 90 90 Larger sizes available upon request Maximum operating pressure Primary 5 bar Dimensions excluding burner Compact A 100...

Page 23: ...luding burner kg 139 159 210 Natural gas flow rates m3 h 3 7 4 8 6 6 Oil flow rate Ltrs hr 3 43 4 45 5 Maximum operating temperature C 90 90 90 Maximum operating pressure Primary 3 bar Characteristics Fully assembled compact steel boiler High Efficiency steel boiler with pressurised combustion chamber and suitable for matching with Natural Gas LPG or oil burners The boiler is a simple compact unit...

Page 24: ...le flashing 537d6210 Bracket 150 mm A F B D C E A F B D C E TERMINALS A TERMINALS A Code Type 537d6196 Vertical terminal 537d6173 Horizontal terminal FLUE PIPE B Code Type 537d6174 Length 250 mm 537d6175 Length 500 mm 537d6176 Length1000mm ADJUSTABLE FLUE PIPE C Code Type 537d6177 500 mm adjustable length 325 400 FLUE BENDS D Code Type 537d6178 Bend 43 45 537d6179 Bend 87 90 CONDENSATE RECOVERY AN...

Page 25: ...ated BSV 150 supplied with 3 table E and counter flanges weld type BSV 200 supplied with 4 table E and counter flanges weld type Balanced Header Key advantages of the balanced header For easy connection of all types of ACV boilers to various primary circuits up to 800kW Blends system return water to avoid cold return to boiler and reduce boiler cycling Traps sediment and other system debris so tha...

Page 26: ...exclusive stainless steel heat exchanger developed after intensive research and laboratory testing Similarly a stainless steel cylinder is central to our well proven Tank in Tank product range The use of stainless steel in ACV manufacturing provides unparalleled resistance to corrosion and the additives used in heating systems Stainless steel heat exchanger Stainless steel cylinder ...

Page 27: ... 01383 820100 Fax 01383 820180 information acv uk com www acv uk com Members of ACV UK do not accept any liability arising from errors or omissions and reserves the right to change the technical specifications and components of its products without prior notice 06 11 ...

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