Transmission
Installation
1. Flush the ATF cooler (see pages
and
).
2. Install the torque converter securely with a new O-ring
on the mainshaft, and install two 14 x 20 mm dowel
pins in the torque converter housing.
14 x 20 mm
DOWEL PIN
O-RING
Replace.
14 x 20 mm
DOWEL PIN
EXTENSION
SHAFT
TORQUE
CONVERTER
3. Clean the extension shaft opening on the differen-
tial side.
4. Insert the extension shaft in its opening, and apply
Super High Temp Urea Grease (P/N 08798 - 9002) to
the shaft splines.
EXTENSION SHAFT
5. Place the transmission on a jack, and raise it to
engine level.
6. Attach the transmission to the engine, then install
the transmission housing mounting bolt with the
26 mm shim.
NOTE: Do not install the transmission housing bolt
on the engine stiffener side.
8 x 1.25 mm
22 N-m (2.2 kgf-m, 16 Ibf-ft)
ENGINE
STIFFENER
12 x 1.25 mm
64 N-m (6.5 kgf-m,
47 Ibf-ft)
8 x 1.25 mm
22 N-m
(2.2 kgf-m,
16 Ibf-ft)
26 mm SHIM
6 x 1.0 mm
12 N-m (1.2 kgf-m,
8.7 Ibf-ft)
TRANSMISSION HOUSING
MOUNTING BOLT
12 x 1.25 mm
64 N-m (6.5 kgf-m, 47 Ibf-ft)
TORQUE CONVERTER
COVERS
7. Attach the torque converter to the drive plate with
six bolts and torque:
Rotate the crankshaft as necessary to tighten the
bolts to 1/2 of the specified torque, then to the final
torque, in a crisscross pattern. After tightening the
last bolt, check that the crankshaft rotates freely.
8. Install the torque converter covers.
9. Install the engine stiffener. Tighten the engine stiff-
ener 8 mm bolts loosely, and tighten the transmis-
sion housing mounting bolt to the specified torque,
then tighten the 8 mm bolts to the specified torque.
SUPER HIGH TEMP
UREA GREASE
(P/N 08798 -9002)
Summary of Contents for 3.5 RL
Page 11: ...Chassis and Paint Codes 2004 Model ...
Page 13: ... 00 and Earlier Models 01 and Later Models ...
Page 26: ...Under hood Emissions Control Label Emission Group Identification 2004 model ...
Page 34: ...Standards and Service Limits Engine Electrical Section 4 Cylinder Head Valve Train Section 6 ...
Page 36: ...Engine Lubrication Section 8 Engine Block Section 7 ...
Page 37: ... Engine Block Section 7 Engine Lubrication Section 8 ...
Page 39: ...Engine Block Section 7 Engine Lubrication Section 8 ...
Page 40: ...Standards and Service Limits Cooling Section 10 Fuel and Emissions Section 11 ...
Page 41: ...Standards and Service Limits Cooling Section 10 Fuel and Emissions Section 11 ...
Page 42: ...Fuel and Emissions Section 11 Standards and Service Limits Cooling Section 10 ...
Page 43: ...Standards and Service Limits Cooling Section 10 Fuel and Emissions Section 11 ...
Page 44: ...Standards and Service Limits Automatic Transmission Section 14 ...
Page 45: ...Automatic Transmission cont d Section 14 ...
Page 46: ...Standards and Service Limits Automatic Transmission cont d Section 14 ...
Page 47: ...Automatic Transmission cont d Section 14 ...
Page 48: ...Standards and Service Limits Automatic Transmission cont d Section 14 ...
Page 49: ...Standards and Service Limits Automatic Transmission Section 14 ...
Page 50: ...Automatic Transmission cont d Section 14 ...
Page 51: ...Standards and Service Limits Automatic Transmission cont d Section 14 ...
Page 52: ...Automatic Transmission cont d Section 14 ...
Page 53: ...Standards and Service Limits Automatic Transmission cont d Section 14 ...
Page 54: ...Standards and Service Limits Differential Section 15 ...
Page 55: ...Standards and Service Limits Differential Section 15 ...
Page 56: ...Standards and Service Limits Differential Section 15 ...
Page 57: ...Standards and Service Limits Differential Section 15 ...
Page 58: ...Steering Section 17 Suspension Section 18 Brakes Section 19 ...
Page 59: ...Steering Section 17 Suspension Section 18 Brakes Section 19 ...
Page 60: ...Steering Section 17 Suspension Section 18 Brakes Section 19 ...
Page 61: ...Brakes Section 19 Suspension Section 18 Steering Section 17 ...
Page 62: ...Standards and Service Limits AirConditioning Section22 ...
Page 63: ...Standards and Service Limits Air Conditioning Section 22 ...
Page 65: ...Standards and Service Limits Air Conditioning Section 22 ...
Page 66: ...Design Specifications ...
Page 67: ...Design Specifications cont d ...
Page 68: ...Design Specifications ...
Page 69: ...Design Specifications cont d ...
Page 70: ...Design Specifications ...
Page 71: ...Design Specifications ...
Page 72: ...Design Specifications ...
Page 73: ...Design Specifications cont d ...
Page 74: ...Body Specifications ...
Page 75: ...Body Specifications ...
Page 76: ...Body Specifications ...
Page 77: ...Body Specifications ...
Page 299: ...System Description Electrical Connections cont d TERMINAL LOCATIONS ...
Page 300: ...LEFT PRIMARY HO2S BANK 2 SENSOR 1 RIGHT PRIMARY HO2S BANK 1 SENSOR 1 ...
Page 303: ...System Description Electrical Connections cont d ...
Page 304: ...JUNCTION CONNECTOR ...
Page 305: ...System Description Electrical Connections cont d 1 96 99 models ...
Page 306: ... 2 00 01 models ...
Page 307: ...System Description Electrical Connections cont d To A C PRESSURE SWITCH 1 96 99 models ...
Page 308: ... To page 11 26 ...
Page 309: ...System Description Electrical Connections cont d From page 11 25 To page 11 27 ...
Page 310: ... From page 11 26 2 00 01 models ...
Page 311: ...System Description Electrical Connections ...
Page 312: ......
Page 313: ...System Description Electrical Connections cont d ...
Page 314: ...System Description Electrical Connections ...
Page 315: ... cont d ...
Page 316: ...Electrical Connections cont d System Description ...
Page 317: ... cont d ...
Page 318: ...System Description Electrical Connections cont d ...
Page 319: ... cont d ...
Page 320: ...System Description Electrical Connections cont d ...
Page 321: ... cont d ...
Page 322: ...Electrical Connections cont d System Description ...
Page 323: ... cont d ...
Page 324: ...System Description Electrical Connections cont d ...
Page 325: ... cont d ...
Page 326: ...System Description Electrical Connections cont d ...
Page 327: ... cont d ...
Page 340: ...System Description System Connectors Engine Compartment ...
Page 342: ...System Connectors Engine Compartment cont d System Description ...
Page 344: ...System Description System Connectors Dash and Floor ...
Page 346: ...System Description System Connectors Dash and Floor cont d ...
Page 348: ...System Connectors Dash and Floor cont d System Description ...
Page 350: ...System Description System Connectors Dash and Floor cont d ...
Page 366: ...Troubleshooting Powertrain Control Module Terminal Arrangement PCM CONNECTOR A 26P ...
Page 367: ...Troubleshooting Powertrain Control Module Terminal Arrangement cont d PCM CONNECTOR B 16P ...
Page 368: ...PCM CONNECTOR C 12P ...
Page 369: ...PCM CONNECTOR D 22P Powertrain Control Module Terminal Arrangement cont d Troubleshooting ...
Page 370: ...PCM CONNECTOR E 26P ...
Page 371: ...PCM CONNECTOR F 8P Powertrain Control Module Terminal Arrangement cont d Troubleshooting ...
Page 487: ...Circuit Diagram and Terminal Locations ...
Page 511: ...PCM CONNECTOR D 22P PCM CONNECTOR E 26P ...
Page 537: ......
Page 538: ...Symptom to Component Chart Hydraulic System cont d ...
Page 570: ...Illustrated Index Transmission Housing Lower Valve Body ...
Page 572: ...Illustrated Index Rear Cover ...
Page 574: ...Illustrated Index Transmission Housing ...
Page 576: ...Illustrated Index Torque Converter Housing Valve Body ...
Page 711: ...Steering LinkageandGearbox Inspection and Adjustment ...
Page 817: ...22P CONNECTOR 22PCONNECTOR Terminal side of male terminals NOTE Standard voltage is 12 V ...
Page 866: ...Special Tools 19 7 ...
Page 868: ...Terminal Arrangement VSA CONTROL UNIT 42P CONNECTOR Wire side of female terminals ...
Page 870: ...Terminal Arrangement VSA CONVERTER UNIT 26P CONNECTOR Wire side of female terminals ...
Page 1008: ...Frame Repair Chart Top view Unit mm in Inner diameter Left side Right side ...
Page 1009: ...POINT m ...
Page 1010: ...Frame Repair Chart cont d Side view Unit mm in Inner diameter Left side Right side ...
Page 1011: ...012 0 47 Fuel tank strap point ...
Page 1063: ...Special Tools 07LAJ PT3020A 07PAZ 0010100 23 86 23 248 ...
Page 1092: ...Cavity Wire Test condition Test Desired result Possible cause if result is not obtained ...
Page 1102: ......
Page 1125: ...Audio System Audio Amplifier Terminals ...
Page 1130: ...Audio Unit Terminals 04 Model Without Navigation System 04 Model With Navigation System ...
Page 1137: ...Audio System XM Receiver Terminals 03 Model With Navigation System ...
Page 1238: ...Cavity Wire Test condition Test Desired result Possible cause if result is not obtained ...
Page 1286: ...23 412 23 52d 04 07PAZ 0010100 Special Tools ...
Page 1296: ...System Diagram ...
Page 1308: ...NAVIGATION UNIT CONNECTOR B 8P NAVIGATION UNIT CONNECTOR B Wire side of female terminals ...
Page 1312: ...NAVIGATION UNIT CONNECTOR C 8P Wire side of female terminals NAVIGATION UNIT CONNECTOR C ...
Page 1314: ...System Description Navigation Unit Inputs and Outputs for Connector A 20P ...
Page 1318: ...Display Unit Inputs and Outputs for Connector A 5P Wire side of female terminals ...
Page 1320: ......