Fuel Supply System
System Description
The fuel supply system consists of a fuel tank, in-tank
high-pressure fuel pump, PGM-FI main relay, fuel filter,
fuel pressure regulator, fuel pressure regulator control
solenoid valve, injectors, and fuel delivery and return
lines. This system delivers pressure-regulated fuel to the
injectors and cuts the fuel delivery when the engine is
not running.
Fuel Pressure
Relieving
Before disconnecting fuel pipes or hoses, release pres-
sure from the system by loosening the service bolt on
top of the fuel filter.
SERVICE
BOLT
12 N-m
(1.2 kgf-m, 8.7 Ibf-ft)
FUEL
FILTER
SHOP TOWEL
NOTE:
• A fuel pressure gauge can be attached at the ser-
vice bolt hole.
• Always replace the washer between the service
bolt and the special banjo bolt whenever the ser-
vice bolt is loosened.
• Replace all washers whenever the bolts are
removed.
Inspection
1. Relieve fuel pressure.
2. Remove the service bolt on the fuel filter while hold-
ing the banjo bolt with another wrench. Attach the
special tool.
FUEL FILTER
3. Start the engine. Measure the fuel pressure with the
engine idling and the vacuum hose of the fuel pres-
sure regulator disconnected from the fuel pressure
regulator and pinched. If the engine will not start,
turn the ignition switch ON (II), wait for two sec-
onds, turn it OFF, then back on again and read the
fuel pressure.
Pressure should be:
299 - 348 kPa (3.05 - 3.55 kgf/cm
2
, 43.4 - 50.5 psi)
4. Reconnect vacuum hose to the fuel pressure regula-
tor.
Pressure should be:
240 - 289 kPa (2.45 - 2.95 kgf/cm
2
, 34.8 - 41.9 psi)
If the fuel pressure is not as specified, first check the
). If the fuel pump is OK,
check the following:
• If the fuel pressure is higher than specified,
inspect for:
— Pinched or clogged fuel return hose or line.
— Faulty fuel pressure regulator (see page
).
• If the fuel pressure is lower than specified, inspect
for:
— Clogged fuel filter.
— Faulty fuel pressure regulator (see page
).
— Fuel line leakage.
1. Make sure you have the anti-theft code for the
radio, then write down the frequencies for the
radio's preset buttons.
2. Disconnect the battery negative cable from the bat-
tery negative terminal.
3. Remove the fuel fill cap.
4. Use a box end wrench on the service bolt at the fuel
filter while holding the special banjo bolt with
another wrench.
5. Place a rag or shop towel over the service bolt.
6. Slowly loosen the service bolt one complete turn.
7. Reconnect the battery, enter the anti-theft code for
the radio, then enter the customer's radio station
presets.
• Do not smoke while working on the fuel system.
Keep open flames or sparks away from your work area.
• Be sure to relieve fuel pressure while the ignition
switch is off.
CLAMP
FUEL
PRESSURE
REGULATOR
FUEL
PRESSURE
GAUGE
Summary of Contents for 3.5 RL
Page 11: ...Chassis and Paint Codes 2004 Model ...
Page 13: ... 00 and Earlier Models 01 and Later Models ...
Page 26: ...Under hood Emissions Control Label Emission Group Identification 2004 model ...
Page 34: ...Standards and Service Limits Engine Electrical Section 4 Cylinder Head Valve Train Section 6 ...
Page 36: ...Engine Lubrication Section 8 Engine Block Section 7 ...
Page 37: ... Engine Block Section 7 Engine Lubrication Section 8 ...
Page 39: ...Engine Block Section 7 Engine Lubrication Section 8 ...
Page 40: ...Standards and Service Limits Cooling Section 10 Fuel and Emissions Section 11 ...
Page 41: ...Standards and Service Limits Cooling Section 10 Fuel and Emissions Section 11 ...
Page 42: ...Fuel and Emissions Section 11 Standards and Service Limits Cooling Section 10 ...
Page 43: ...Standards and Service Limits Cooling Section 10 Fuel and Emissions Section 11 ...
Page 44: ...Standards and Service Limits Automatic Transmission Section 14 ...
Page 45: ...Automatic Transmission cont d Section 14 ...
Page 46: ...Standards and Service Limits Automatic Transmission cont d Section 14 ...
Page 47: ...Automatic Transmission cont d Section 14 ...
Page 48: ...Standards and Service Limits Automatic Transmission cont d Section 14 ...
Page 49: ...Standards and Service Limits Automatic Transmission Section 14 ...
Page 50: ...Automatic Transmission cont d Section 14 ...
Page 51: ...Standards and Service Limits Automatic Transmission cont d Section 14 ...
Page 52: ...Automatic Transmission cont d Section 14 ...
Page 53: ...Standards and Service Limits Automatic Transmission cont d Section 14 ...
Page 54: ...Standards and Service Limits Differential Section 15 ...
Page 55: ...Standards and Service Limits Differential Section 15 ...
Page 56: ...Standards and Service Limits Differential Section 15 ...
Page 57: ...Standards and Service Limits Differential Section 15 ...
Page 58: ...Steering Section 17 Suspension Section 18 Brakes Section 19 ...
Page 59: ...Steering Section 17 Suspension Section 18 Brakes Section 19 ...
Page 60: ...Steering Section 17 Suspension Section 18 Brakes Section 19 ...
Page 61: ...Brakes Section 19 Suspension Section 18 Steering Section 17 ...
Page 62: ...Standards and Service Limits AirConditioning Section22 ...
Page 63: ...Standards and Service Limits Air Conditioning Section 22 ...
Page 65: ...Standards and Service Limits Air Conditioning Section 22 ...
Page 66: ...Design Specifications ...
Page 67: ...Design Specifications cont d ...
Page 68: ...Design Specifications ...
Page 69: ...Design Specifications cont d ...
Page 70: ...Design Specifications ...
Page 71: ...Design Specifications ...
Page 72: ...Design Specifications ...
Page 73: ...Design Specifications cont d ...
Page 74: ...Body Specifications ...
Page 75: ...Body Specifications ...
Page 76: ...Body Specifications ...
Page 77: ...Body Specifications ...
Page 299: ...System Description Electrical Connections cont d TERMINAL LOCATIONS ...
Page 300: ...LEFT PRIMARY HO2S BANK 2 SENSOR 1 RIGHT PRIMARY HO2S BANK 1 SENSOR 1 ...
Page 303: ...System Description Electrical Connections cont d ...
Page 304: ...JUNCTION CONNECTOR ...
Page 305: ...System Description Electrical Connections cont d 1 96 99 models ...
Page 306: ... 2 00 01 models ...
Page 307: ...System Description Electrical Connections cont d To A C PRESSURE SWITCH 1 96 99 models ...
Page 308: ... To page 11 26 ...
Page 309: ...System Description Electrical Connections cont d From page 11 25 To page 11 27 ...
Page 310: ... From page 11 26 2 00 01 models ...
Page 311: ...System Description Electrical Connections ...
Page 312: ......
Page 313: ...System Description Electrical Connections cont d ...
Page 314: ...System Description Electrical Connections ...
Page 315: ... cont d ...
Page 316: ...Electrical Connections cont d System Description ...
Page 317: ... cont d ...
Page 318: ...System Description Electrical Connections cont d ...
Page 319: ... cont d ...
Page 320: ...System Description Electrical Connections cont d ...
Page 321: ... cont d ...
Page 322: ...Electrical Connections cont d System Description ...
Page 323: ... cont d ...
Page 324: ...System Description Electrical Connections cont d ...
Page 325: ... cont d ...
Page 326: ...System Description Electrical Connections cont d ...
Page 327: ... cont d ...
Page 340: ...System Description System Connectors Engine Compartment ...
Page 342: ...System Connectors Engine Compartment cont d System Description ...
Page 344: ...System Description System Connectors Dash and Floor ...
Page 346: ...System Description System Connectors Dash and Floor cont d ...
Page 348: ...System Connectors Dash and Floor cont d System Description ...
Page 350: ...System Description System Connectors Dash and Floor cont d ...
Page 366: ...Troubleshooting Powertrain Control Module Terminal Arrangement PCM CONNECTOR A 26P ...
Page 367: ...Troubleshooting Powertrain Control Module Terminal Arrangement cont d PCM CONNECTOR B 16P ...
Page 368: ...PCM CONNECTOR C 12P ...
Page 369: ...PCM CONNECTOR D 22P Powertrain Control Module Terminal Arrangement cont d Troubleshooting ...
Page 370: ...PCM CONNECTOR E 26P ...
Page 371: ...PCM CONNECTOR F 8P Powertrain Control Module Terminal Arrangement cont d Troubleshooting ...
Page 487: ...Circuit Diagram and Terminal Locations ...
Page 511: ...PCM CONNECTOR D 22P PCM CONNECTOR E 26P ...
Page 537: ......
Page 538: ...Symptom to Component Chart Hydraulic System cont d ...
Page 570: ...Illustrated Index Transmission Housing Lower Valve Body ...
Page 572: ...Illustrated Index Rear Cover ...
Page 574: ...Illustrated Index Transmission Housing ...
Page 576: ...Illustrated Index Torque Converter Housing Valve Body ...
Page 711: ...Steering LinkageandGearbox Inspection and Adjustment ...
Page 817: ...22P CONNECTOR 22PCONNECTOR Terminal side of male terminals NOTE Standard voltage is 12 V ...
Page 866: ...Special Tools 19 7 ...
Page 868: ...Terminal Arrangement VSA CONTROL UNIT 42P CONNECTOR Wire side of female terminals ...
Page 870: ...Terminal Arrangement VSA CONVERTER UNIT 26P CONNECTOR Wire side of female terminals ...
Page 1008: ...Frame Repair Chart Top view Unit mm in Inner diameter Left side Right side ...
Page 1009: ...POINT m ...
Page 1010: ...Frame Repair Chart cont d Side view Unit mm in Inner diameter Left side Right side ...
Page 1011: ...012 0 47 Fuel tank strap point ...
Page 1063: ...Special Tools 07LAJ PT3020A 07PAZ 0010100 23 86 23 248 ...
Page 1092: ...Cavity Wire Test condition Test Desired result Possible cause if result is not obtained ...
Page 1102: ......
Page 1125: ...Audio System Audio Amplifier Terminals ...
Page 1130: ...Audio Unit Terminals 04 Model Without Navigation System 04 Model With Navigation System ...
Page 1137: ...Audio System XM Receiver Terminals 03 Model With Navigation System ...
Page 1238: ...Cavity Wire Test condition Test Desired result Possible cause if result is not obtained ...
Page 1286: ...23 412 23 52d 04 07PAZ 0010100 Special Tools ...
Page 1296: ...System Diagram ...
Page 1308: ...NAVIGATION UNIT CONNECTOR B 8P NAVIGATION UNIT CONNECTOR B Wire side of female terminals ...
Page 1312: ...NAVIGATION UNIT CONNECTOR C 8P Wire side of female terminals NAVIGATION UNIT CONNECTOR C ...
Page 1314: ...System Description Navigation Unit Inputs and Outputs for Connector A 20P ...
Page 1318: ...Display Unit Inputs and Outputs for Connector A 5P Wire side of female terminals ...
Page 1320: ......